fuel filter NISSAN TIIDA 2007 Service User Guide

EC-846
< COMPONENT DIAGNOSIS >[MR18DE]
P0171 FUEL INJECTION SYSTEM FUNCTION
6. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL PRESSURE
Check fuel pressure. Refer to EC-1035, "
Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace “fuel filter and fuel pump assembly”.
NO >> Repair or replace
6.CHECK MASS AIR FLOW SENSOR
With CONSULT-III
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-III.
For specification, refer to EC-1038, "
Mass Air Flow Sensor".
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
For specification, refer to EC-1038, "
Mass Air Flow Sensor".
Is the measurement value within the specification?
YES >> GO TO 7.
NO >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-799, "
DTC Logic".
7.CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-III
1. Let engine idle.
2. Listen to each fuel injector operating sound.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Perform trouble diagnosis for FUEL INJECTOR, refer to
EC-975, "
Component Function Check".
8.CHECK FUEL INJECTOR
HO2S1 ECM
Ground Continuity
Connector Terminal Connector Terminal
F12 4 F11 49 Ground Not existed
Clicking noise should be heard.
PBIB3332E

EC-850
< COMPONENT DIAGNOSIS >[MR18DE]
P0172 FUEL INJECTION SYSTEM FUNCTION
6. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL PRESSURE
Check fuel pressure. Refer to EC-1035, "
Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace “fuel filter and fuel pump assembly”.
NO >> Repair or replace
6.CHECK MASS AIR FLOW SENSOR
With CONSULT-III
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-III.
For specification, refer to EC-1038, "
Mass Air Flow Sensor".
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in “Service $01” with GST.
For specification, refer to EC-1038, "
Mass Air Flow Sensor".
Is the measurement value within the specification?
YES >> GO TO 7.
NO >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-799, "
DTC Logic".
7.CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-III
1. Let engine idle.
2. Listen to each fuel injector operating sound.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Perform trouble diagnosis for FUEL INJECTOR, refer to
EC-975, "
Component Function Check".
8.CHECK FUELINJECTOR
1. Remove fuel injector assembly. Refer to EM-162, "
Removal and Installation".
Keep fuel hose and all fuel injectors connected to fuel tube.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect all fuel injector harness connectors.
4. Disconnect all ignition coil harness connectors.
5. Prepare pans or saucers under each fuel injectors.
Clicking noise should be heard.
PBIB3332E

EC-858
< COMPONENT DIAGNOSIS >[MR18DE]
P0300, P0301, P0302, P0303, P0304 MISFIRE
7.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-145, "
Removal and Installa-
tion".
NO >> Repair or clean spark plug. Then GO TO 8.
8.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-145, "
Removal
and Installation".
9.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-151, "
Checking Compression Pressure".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
10.CHECK FUEL PRESSURE
1. Install all removed parts.
2. Check fuel pressure. Refer to EC-1035, "
Inspection".
Is the inspection result normal?
YES >> GO TO 12.
NO >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace “fuel filter and fuel pump assembly”.
NO >> Repair or replace.
12.CHECK IGNITION TIMING
For procedure, refer to EC-689, "
BASIC INSPECTION : Special Repair Requirement".
For specification, refer to EC-1038, "
Idle Speed" and EC-1038, "Ignition Timing".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Follow the EC-693, "
IGNITION TIMING : Special Repair Requirement".
13.CHECK HEATED OXYGEN SENSOR 1 HEATER
Refer to EC-829, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 14.
NO >> Replace heated oxygen sensor 1.
SEF156I
Spark should be generated.

ENGINE CONTROL SYSTEM
EC-1027
< SYMPTOM DIAGNOSIS >[MR18DE]
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1 - 6: The numbers refer to the order of inspection.Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EX-5
, EX-9
Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-166
,
LU-18
, LU-
19
Oil level (Low)/Filthy oilLU-15
Cooling Radiator/Hose/Radiator filler cap
55555 55 45CO-40
Thermostat 5CO-45
Water pumpCO-44
Water galleryCO-28
Cooling fan
5CO-43
Coolant level (Low)/Contaminat-
ed coolantCO-35
NATS (NISSAN Anti-Theft System) 1 1SEC-7
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code A
AAB AC AD AE AF AG AH AJ AK AL AM HA

EC-1036
< ON-VEHICLE REPAIR >[MR18DE]
FUEL PRESSURE
4. Connect fuel hose for fuel pressure check (1) to fuel tube
(engine side) with clamp (2) as shown in the figure.
 No.2 spool (5)
 Wipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.
 Apply proper amount of gasoline between top of the fuel tube
(3) and No.1 spool (4).
 Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
 Use NISSAN genuine hose clamp (part number: 16439 N4710
or 16439 40U00).
 When reconnecting fuel line, always use new clamps.
 Use a torque driver to tighten clamps.
 Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08 in).
 Make sure that clamp screw does not contact adjacent parts.
5. Connect fuel tube adapter to quick connector.
 A: Fuel pressure gauge
 B: Fuel hose for fuel pressure check
6. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
7. Turn ignition switch ON and check for fuel leakage.
8. Start engine and check for fuel leakage.
9. Read the indication of fuel pressure gauge.
 Do not perform fuel pressure check with system operating.
Fuel pressure gauge may indicate false readings.
 During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
10. If result is unsatisfactory, go to next step.
11. Check the following.
 Fuel hoses and fuel tubes for clogging
 Fuel filter for clogging
 Fuel pump
 Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13 in-lb)
At idling:
Approximately 350 kPa (3.5 bar, 3.57 kg/cm
2, 51 psi)
PBIB2983E
PBIB2984E

EC-1044
< BASIC INSPECTION >[K9K]
INSPECTION AND ADJUSTMENT
2.CHECK FUEL CIRCUIT
Does the fuel circulate correctly when pumped manually?
Ye s o r N o
Ye s > > G O T O 5 .
No >> GO TO 3.
3.CHECK FOR LEAK
Look for leaks on the unions.
Are there leaks in the hoses and unions?
Yes >> Carry out the required repairs.
No >> GO TO 4.
4.CHECK FUEL FILTER
Check the correctness of the fuel filter.
Is the fuel filter correct?
Ye s > > G O T O 5 .
No >> Replace the fuel filter with a genuine part.
5.INSPECTION END
Low pressure circuit OK.
>>INSPECTION END
BASIC INSPECTION : Special Repair Requirement (TEST 2: Internal Fuel Transfer
Pump Check)
INFOID:0000000001162516
NOTE:
CONDITIONS PRIOR TO TEST
- Test 1 Low pressure fuel supply system check has been carried out previously and results are satisfactory.
CAUSE
- Fuel can be seen in the transparent supply pipe leading to the pump.
- However, fuel does not move during starting.
1.CHECK INTERNAL FUEL TRANSFER PUMP
1. Disconnect high pressure supply pump (volumetric control valve) harness connector
2. Remove fuel return pipe from the pump and block it so that it is sealed. Connect a pipe to the pump to
measure the flow of diesel.
3. To authorise a 15 second cranking engine and carry out this test it is essential to carry out the following
procedure: measure the flow of diesel.
- Turn ignition switch ON.
- Perform “SAVE DATA FOR CPU REPLC” in WORK SUPPORT mode with CONSULT-III.
- Perform “PRGRM REINITIALIZE” in WORK SUPPORT mode with CONSULT-III.
- Cranking engine for at least 15 seconds (starting speed 250 rpm)
- Check the flow rate of the fuel being collected in a graduated measuring cylinder (500 ml minimum).The
minimum flow rate must be 25 ml every 15 sec.
- Perform “WRT DATA AFTR REPLC CPU” in WORK SUPPORT mode with CONSULT-III.
Does the flow measure less than 25ml?
Yes >> Replace high pressure supply pump.
No >> GO TO 2.
2.INSPECTION END
Low pressure system OK.
>>INSPECTION END
BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply

ENGINE CONTROL SYSTEM
EC-1057
< FUNCTION DIAGNOSIS >[K9K]
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FUNCTION DIAGNOSIS
ENGINE CONTROL SYSTEM
System DiagramINFOID:0000000001162526
1. Mass air flow sensor 2. Intake air temperature sensor 3. Turbocharger boost sensor
4. Throttle position sensor 5. EGR volume control valve control
position sensor 6. Turbocharger boost control solenoid
valve
7. High pressure supply pump (volu-
metric control valve)8. High pressure supply pump (pres-
sure control valve)9. Fuel rail pressure sensor
10. Fuel pump temperature sensor 11. Glow plug 12. Engine coolant temperature sensor
13. Crankshaft position sensor 14. Camshaft position sensor 15. Barometric pressure sensor
16. Refrigerant pressure sensor 17. Accelerator pedal position sensor 18. ASCD clutch switch
19. Brake switch 20. CAN communication 21. Glow plug
22. Fuel tank 23. Fuel pump 24. Fuel filter
25. High pressure supply pump 26. High pressure supply pump (internal
transfer pump)27. High pressure supply pump (volu-
metric control valve)
28. High pressure supply pump (high
pressure pump)29. High pressure supply pump (pres-
sure control valve)30. Mass air flow sensor (with intake air
temperature sensor)
31. Compressor 32. Charge air cooler 33. Electric throttle control actuator
JMBIA0418ZZ

FUEL INJECTION CONTROL
EC-1063
< FUNCTION DIAGNOSIS >[K9K]
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FUEL INJECTION CONTROL
System DescriptionINFOID:0000000001162530
SYSTEM DESCRIPTION
The high pressure injection system is designed to deliver a precise quantity of diesel fuel to the engine at a set
moment. The Siemens VDO piezo Common Rail system used on the K9K Step 2 engine is a second genera-
tion Common Rail injection system. Fuel pressure in the rail can reach a maximum of 1,600 bar. It uses fuel
injectors controlled by piezoelectric actuators. The fuel is pressurised by means of a high pressure pump then
sent to a rail which supplies the four fuel injectors.
 The circuit comprises two subsystems, which are distinguished by the fuel pressure level:
- the low pressure circuit comprises the tank, the diesel fuel filter, the transfer pump and the fuel injector return
lines,
- the high-pressure circuit comprises the high-pressure (HP) pump, the rail, the fuel injectors and the high-
pressure (HP) pipes.
Finally, there are a number of control sensors and actuators which enable the entire system to be controlled
and monitored.
 The system comprises:
- Priming bulb
- Fuel filter
- High pressure supply pump
- Fuel rail
- Fuel rail pressure sensor
- Fuel injector
- Fuel pump temperature sensor
- Engine coolant temperature sensor
- Camshaft position sensor
- Crankshaft position sensor
- Turbocharger boost sensor
- EGR volume control valve control position sensor
- EGR volume control valve
- Barometric pressure sensor (built in ECM)
- Mass air flow sensor
- Intake air temperature sensor
- Electric throttle control actuator
High Pressure Supply Pump
The high pressure supply pump consists of the following components:
 Internal fuel transfer pump:
- This pump is a vane-type rotary pump. It draws in fuel from the fuel tank through a fuel filter and supplies the
high pressure pump with fuel.
 Volumetric control valve:
- This solenoid valve regulates the flow of fuel entering the high pressure pump and enables an optimum
quantity of fuel to be pressurised according to operating phase; this improves the output of the high pressure
supply pump and thereby the output of the engine as well.
 High pressure pump:
- This pump is a 3-piston radial pump, it generates the required pressure in the rail.
 Pressure control valve:
- This solenoid valve regulates the output pressure of the high pressure pump.
Fuel Injector (Piezo Type)
CAUTION:
The fuel injector voltage is very high (much higher than that of conventional fuel injectors). This volt-
age can be as much as 150 V.
The piezo fuel injectors enable rapid, precise metering of the quantity of fuel injected, with excellent injection
process repetitivity.
The piezo actuator operates like a capacitor. To control the fuel injector, the computer sends, at the correct
time, a quantity of energy which is sufficient to enable the actuator to deform and the fuel injector to open.
During the injection period, the piezo actuator stores this energy.
At the end of the injection period, the computer recovers the energy sent at the start of the control operation.
The piezo actuator discharges and returns to its original shape. The fuel injector closes. To improve output, the

EC-1120
< COMPONENT DIAGNOSIS >[K9K]
P0087 FUEL PUMP
P0087 FUEL PUMP
DTC LogicINFOID:0000000001162564
DTC DETECTION LOGIC
NOTE:
Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC becomes present during the first 30 seconds after the engine starts.
 In low ambient temperature conditions, diagnostic can.t make difference between a normal long engine start
and abnormal long engine start. So, DTC must be take in account only if customer complains about too long
or impossible engine start not only in cold conditions but also and especially in warm conditions. If customer
complains only in cold conditions, root cause of the problem could elsewhere like low battery level, bad fuel
specification (too viscous fuel). This DTC could appear after fuel filter too.
Special notes:
Starting and engine operation difficult or impossible.
Diagnosis ProcedureINFOID:0000000001162565
1.CHECK LOW PRESSURE FUEL SUPPLY SYSTEM
Refer to EC-1043, "
BASIC INSPECTION : Special Repair Requirement (TEST 1: Low Pressure Fuel Supply
System Check)".
Is the inspection result normal?
OK >> GO TO 2.
NG >> Replace or replace. Then GO TO 7.
2.CHECK INTERNAL FUEL TRANSFER PUMP
Refer to EC-1044, "
BASIC INSPECTION : Special Repair Requirement (TEST 2: Internal Fuel Transfer Pump
Check)".
Is the inspection result normal?
OK >> GO TO 3.
NG >> Replace or replace. Then GO TO 7.
3.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Refer to EC-1044, "
BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump
(Pressure Control Valve) Check]".
Is the inspection result normal?
OK >> GO TO 4.
NG >> Replace or replace. Then GO TO 7.
4.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE)
Refer to EC-1045, "
BASIC INSPECTION : Special Repair Requirement [TEST 4: High Pressure Supply Pump
(Volumetric Control Valve) Check]".
Is the inspection result normal?
OK >> GO TO 5.
DTC No. Trouble diagnosis name Possible cause
P0087RAIL PRESSURE
1.DEF: Rail pressure too low on starting High pressure supply pump
 High pressure supply pump (Pres-
sure control valve)
 High pressure supply pump (Volu-
metric control valve)
 Fuel injector
 Fuel rail pressure sensor
 Air mixed with fuel
 Lack of fuel
 Fuel rail pressure relief valve
 Fuel line
 Harness or connector

LOSS OF POWER
EC-1275
< SYMPTOM DIAGNOSIS >[K9K]
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LOSS OF POWER
DescriptionINFOID:0000000001162721
CHART 12: LOSS OF POWER
Diagnosis ProcedureINFOID:0000000001162722
1.CHECK FUEL
Check that the fuel reservoir is correctly filled and with the right fuel.
>> GO TO 2.
2.CHECK FUEL FILTER
Check the correctness of the fuel filter.
Is the fuel filter correct?
Yes >> GO TO 3.
No >> Replace the fuel filter with an genuine part.
3.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
4.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 5.
No >> Top up the oil.
5.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace harness or connector.
6.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace harness or connector.
7.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace.
9.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".