differential NISSAN TIIDA 2007 Service Service Manual

TM-586
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Remove final gear from differential case.
2. Remove differential side bearings according to the following procedures.
a. Set suitable tool (A) on differential case (1), and remove differ-
ential side bearing (RH side) (2) from differential case (1) using
suitable tool (B) and suitable tool (C).
b. Set suitable tool (A) on differential case (1), and remove differ-
ential side bearing (LH side) (2) from differential case (1) using
suitable tool (B).
3. Remove pinion mate gear and side gear according to the following procedures.
a. Drive out lock pin from differential case (1) using Tool (A).
1. Pinion mate gear thrust washer 2. Pinion mate gear 3. Pinion mate shaft
4. Side gear 5. Side gear thrust washer 6. Lock pin
7. Differential side bearing 8. Differential case 9. Final gear
10. Differential side bearing adjusting
shim
SCIA0286J
SCIA7059E
SCIA7060E
Tool number: KV32101000
SCIA7034E

REPAIR FOR COMPONENT PARTS
TM-587
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
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b. Remove pinion mate shaft from differential case.
c. Rotate pinion mate gears and pinion mate gear thrust washers
to remove.
d. Remove side gears and side gear thrust washers from differen-
tial case.
INSPECTION
Gears, Washers, Pinion Mate Shaft and Differential Case
Check the sliding surfaces for wear, seizure, crack or damage.
Replace if necessary.
Bearings
Make sure bearings roll freely and are free from noise, cracks, pitting
or wear. Replace if necessary.
ASSEMBLY
1. Install pinion mate gears and side gears according to the following procedures.
a. Attach side gear thrust washers to side gears, then install pinion
mate gear thrust washers and pinion mate gears in place.
CAUTION:
Apply plenty of ATF to each sliding / rotating surface before
assembly.
b. Set 2 pinion mate gears and thrust washers on the same axis,
and while rotating them simultaneously, align them with the
insert hole of pinion mate shaft on differential case to insert pin-
ion mate shaft.
CAUTION:
After aligning 2 pinion mate gears with side gear teeth and
centering with pinion mate shaft, take pinion mate shaft out
and move pinion mate gears in place while rotating the them simultaneously.
2. Select side gear thrust washers according to the following procedures.
SAT316D
MTK0135D
SPD715
SAT318D

TM-588
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
REPAIR FOR COMPONENT PARTS
a. Place differential case in the upright position so that the side
gear to be measured is at the top.
(A): Location for inserting feeler gauge
(B): Side gear tooth
(C): The center line of differential case
b. In order to maximize the back clearance, rotate side gears so
that a tooth on side gears at the top and bottom will align at the
same position as shown.
c. Adjust the back clearance of side gear according to the following
procedures.
i. Insert feeler gauges (A) of the same thickness to the back of
side gear from both sides, preventing side gear from falling, to
measure the clearance.
 Measure clearance 3 times by rotating side gears and take the
average.
CAUTION:
In all 3 measurements, maximize the clearance by aligning
teeth on side gears at the top and bottom at the same posi-
tion.
ii. Select side gear thrust washer so that the clearance will fall
within the standard.
iii. Turn differential case upside down, and measure the back clear-
ance of the other side gear in the same manner.
NOTE:
Adjust the clearance to approx. 0.1 mm (0.004 in) for used differ-
ential [driven approx. 3,000 km (1864 mile) or more].
3. Install lock pin (1) to pinion mate shaft using Tool (A).
CAUTION:
Make sure that lock pin (1) flush with differential case.
4. Set Tool (A) on differential side bearing (RH side) (1), and press
differential side bearing (RH side) (1) to differential case (2).
CAUTION:
Set Tool (A) on differential side bearing inner race.
SCIA7064E
Differential side gear clearance:
Refer to TM-323, "
Final Drive".
SCIA7061E
Tool number: KV32101000
SCIA7228E
Tool number: ST33200000
SCIA7062E

REPAIR FOR COMPONENT PARTS
TM-589
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
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5. Set Tool (A) on differential side bearing (LH side) (1), and press
differential side bearing (LH side) (1) to differential case (2).
CAUTION:
Set Tool (A) on differential side bearing inner race.
6. Install final gear on differential case, and tighten bolts to the
specified torque in the numerical order as shown.Tool number: ST33200000
SCIA7063E
SCIA0294J

TM-590
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
ASSEMBLY
Assembly (1)INFOID:0000000001731448
1. Drive transaxle case side oil seal (1) using Tools, and converter
housing side oil seal (2) using suitable tool, to the dimensions as
shown
(A): Transaxle case side
(B): Converter housing side
NOTE:
Differential side oil seal pulling direction is used as the reference.
2. Install O-ring on governor cap.
CAUTION:
 Do not reuse O-ring.
 Apply ATF to O-ring.
3. Install governor cap in transaxle case.
4. Install snap ring in transaxle case.
5. Install parking actuator support (1) on transaxle case.
(A): Inside
(B): Outside
CAUTION:
Be careful with the direction of parking actuator support (1).
6. Tighten parking actuator support bolts to the specified torque.
7. Install parking pawl (2) on transaxle case, and secure it with
parking shaft (1).Tool numbers : ST35325000 ( — )
: KV31103000 ( — )
Dimension "C" : 0 ±±
Dimension "D" : 1.1 ± 0.5 mm (0.043 ± 0.020 in)
SCIA7226E
SCIA5910J
SCIA6997E

TM-606
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
14. Apply compressed air into oil holes of transaxle case and check
operation of brake band.
15. Select proper thickness of differential side bearing adjusting shim using the following procedures.
 Measure differential side bearing end play, and calculate the adjusting shim thickness so that the end
play is within the specifications.
a. Place a straightedge (A) onto transaxle case (1), and measure
the depth “T” of transaxle case (1) to the mating surface for dif-
ferential side bearing using depth gauge (B).
Measure the depth “T” in at least two places, and take the
average.
b. Install final drive assembly onto converter housing (1).
c. Place a straightedge (A) onto differential case (2), and measure
the height “U” to the end of converter housing (1) using depth
gauge (B).
Measure the height “U” in at least two places, and take the
average.
d. Place a straightedge (A) onto differential case (1), and measure
the height “V” to the end of differential side bearing outer race
using depth gauge (B).
Measure the height “V” in at least two places, and take the
average.
e. Select proper thickness of differential side bearing adjusting
shim.
SAT397D
Differential side bearing end play:
Refer to TM-323, "
Final Drive".
T = (Measurement) - (Straightedge thickness)
SCIA7114E
SCIA7115E
Proper shim thickness
= T - U + V + [0 - 0.15 mm (0 - 0.0059 in)]
*
(*: differential side bearing end play)SCIA7116E

ASSEMBLY
TM-607
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
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16. Install differential side bearing adjusting shim selected in differ-
ential side bearing end play adjustment step on transaxle case.
17. Install final drive assembly (1) on transaxle case.
18. Install differential lubricant tube and clips on converter housing.
19. Tighten differential lubricant tube fitting bolts to the specified
torque.
20. Install O-ring (1) on differential oil port of transaxle case as
shown.
21. Apply locking sealant (loctite #518) to transaxle case as shown.
: Inside of transaxle case
CAUTION:
SCIA4938E
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SCIA3284E
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“A” : 3 - 5 mm (0.12 - 0.20 in)
“B” : 8 mm (0.31 in) R
“C” : 1.5 mm (0.059 in) dia.
“D” : 4 mm (0.16 in)
SCIA7089E

TM-616
< SERVICE DATA AND SPECIFICATIONS (SDS) [TYPE 2 (4AT: RE4F03B)]
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive
INFOID:0000000001731462
DIFFERENTIAL SIDE GEAR CLEARANCE
DIFFERENTIAL SIDE BEARING END PLAY
Planetary CarrierINFOID:0000000001731463
Oil PumpINFOID:0000000001731464
Input ShaftINFOID:0000000001731465
SEAL RING CLEARANCE
SEAL RING
Unit: mm (in)
Reduction Pinion GearINFOID:0000000001731466
TURNING TORQUE
Band ServoINFOID:0000000001731467
RETURN SPRINGS
Unit: mm (in)
Output ShaftINFOID:0000000001731468
SEAL RING CLEARANCE
Clearance between side gear and differential case with washer [mm (in)] 0.1 - 0.2 (0.004 - 0.008)
Differential side bearing end play [mm (in)] 0 - 0.15 (0 - 0.0059)
Clearance between planetary carrier and pinion washer [mm (in)]Standard 0.15 - 0.70 (0.0059 - 0.0276)
Allowable limit 0.80 (0.0315)
Oil pump side clearance0.02 - 0.04 (0.0008 - 0.0016)
Clearance between oil pump housing and outer gear [mm (in]Standard 0.08 - 0.15 (0.0031 - 0.0059)
Allowable limit 0.15 (0.0059)
Oil pump cover seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Input shaft seal ring clearance [mm (in)]Standard 0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.098)
Outer diameter Inner diameter Width
24 (0.94) 20.4 (0.803) 1.97 (0.0776)
Turning torque of reduction pinion gear [N·m (kg-m, in-lb)] 0.11 - 0.69 (0.02 - 0.07, 1 - 6)
Return spring Free length
2nd servo return spring 32.5 (1.280)
OD servo return spring 38.52 (1.5165)

M/T SYSTEM
TM-619
< FUNCTION DIAGNOSIS >[5MT: RS5F91R]
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FUNCTION DIAGNOSIS
M/T SYSTEM
System DiagramINFOID:0000000001381671
CROSS-SECTIONAL VIEW
1. Clutch housing 2. CSC (Concentric Slave Cylinder) 3. 1st-2nd synchronizer assembly
4. 3rd-4th synchronizer assembly 5. 5th input gear 6. 5th-reverse synchronizer assembly
7. Reverse synchronizer cone 8. 5th main gear 9. 4th main gear
10. 3rd main gear 11. 2nd main gear 12. 2nd double cone synchronizer
13. 1st double cone synchronizer 14. 1st main gear 15. Differential side bearing
16. Differential assembly 17. Final gear 18. Mainshaft
19. Input shaft
PCIB1614E

PREPARATION
TM-625
< PREPARATION >[5MT: RS5F91R]
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000001381679
Tool number
Tool nameDescription
ST27862000
Drift
a: 62.5 mm (2.461in) dia.
b: 49 mm (1.93 in) dia.Installing differential side oil seal
KV32300QAC
(Renault SST: B.Vi.22-01)
PullerRemoving 5th main gear
KV32300QAD
(Renault SST: B.Vi.1000-01)
PullerRemoving 5th main gear
ST35300000
Drift
a: 45 mm (1.77 in) dia.
b: 59 mm (2.32 in) dia. Removing input shaft rear bearing
 Installing input shaft rear bearing
 Removing mainshaft rear bearing
 Installing mainshaft rear bearing
KV111038S0
Valve seat removerRemoving mainshaft front bearing
ST33061000
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.Installing mainshaft front bearing
ZZA0194D
SCIA1781J
SCIA1782J
ZZA0969D
ZZA0872D
ZZA0814D