engine control NISSAN TIIDA 2007 Service Service Manual

CO-2
SYMPTOM DIAGNOSIS .............................30
OVERHEATING CAUSE ANALYSIS ................30
Troubleshooting Chart ............................................30
PRECAUTION .............................................32
PRECAUTIONS .................................................32
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
32
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ..................................
32
Precaution for Liquid Gasket ..................................32
PREPARATION ...........................................34
PREPARATION .................................................34
Special Service Tool ...............................................34
Commercial Service Tool .......................................34
ON-VEHICLE MAINTENANCE ...................35
ENGINE COOLANT ...........................................35
Inspection ...............................................................35
Changing Engine Coolant .......................................35
RADIATOR ........................................................38
Checking Radiator Cap ..........................................38
Checking Radiator ..................................................38
ON-VEHICLE REPAIR ................................40
RADIATOR ........................................................40
Component .............................................................40
Removal and Installation ........................................40
COOLING FAN ..................................................42
Component (Models with A/C) ................................42
Component (Models without A/C) ...........................42
Removal and Installation ........................................43
WATER PUMP ...................................................44
Component .............................................................44
Removal and Installation ........................................44
THERMOSTAT ..................................................45
Component .............................................................45
Removal and Installation ........................................45
WATER OUTLET AND WATER CONTROL
VALVE ...............................................................
47
Component .............................................................47
Removal and Installation ........................................47
DISASSEMBLY AND ASSEMBLY .............50
COOLING FAN ..................................................50
DISASSEMBLY AND ASSEMBLY .........................50
SERVICE DATA AND SPECIFICATIONS
(SDS) ...........................................................
51
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
51
Standard and Limit ..................................................51
K9K
FUNCTION DIAGNOSIS ............................
52
DESCRIPTION ...................................................52
Engine Cooling System .........................................52
SYMPTOM DIAGNOSIS ............................53
OVERHEATING CAUSE ANALYSIS ................53
Troubleshooting Chart ............................................53
PRECAUTION ............................................55
PRECAUTIONS .................................................55
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
55
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ..................................
55
Precaution for Liquid Gasket ...................................55
PREPARATION ..........................................57
PREPARATION .................................................57
Special Service Tools .............................................57
Commercial Service Tools ......................................57
ON-VEHICLE MAINTENANCE ..................58
ENGINE COOLANT ...........................................58
Inspection ................................................................58
Draining ...................................................................58
Refilling ...................................................................58
Flushing ..................................................................59
RADIATOR ........................................................60
Checking Radiator Cap ...........................................60
Checking Radiator ..................................................60
ON-VEHICLE REPAIR ...............................62
RADIATOR ........................................................62
Exploded View ........................................................62
Removal and Installation .........................................62
Inspection ................................................................63
COOLING FAN ..................................................64
Exploded View ........................................................64
Removal and Installation .........................................64
Disassembly and Assembly ....................................65
Inspection ................................................................65
WATER PUMP ...................................................66
Exploded View ........................................................66
Removal and Installation .........................................66
Inspection ................................................................66

CO-4
< FUNCTION DIAGNOSIS >[HR16DE]
DESCRIPTION
FUNCTION DIAGNOSIS
DESCRIPTION
Engine Cooling SystemINFOID:0000000001381550
AWBIA0155ZZ
1. Cylinder head 2. Cylinder block 3. Water pump
4. Thermostat 5. Water inlet 6. Water bypass
7. Water outlet A. From radiator B. To radiator
C. From electronic throttle control actu-
ator (Northern European models)D. From heater E. To heater
F. To electronic throttle control actuator
(Northern European models)

DESCRIPTION
CO-5
< FUNCTION DIAGNOSIS >[HR16DE]
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Engine Cooling System SchematicINFOID:0000000001381551
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1. Reservoir tank 2. Radiator 3. Water inlet
4. Thermostat 5. Water bypass 6. Water jacket
7. Water pump 8. Cylinder block 9. Cylinder head
10. Water outlet 11. Electronic throttle control actuator 12. Heater
A. Thermostat open B. Thermostat closed C. Constant
D. Northern European models

CO-12
< ON-VEHICLE MAINTENANCE >[HR16DE]
ENGINE COOLANT
2. Install radiator drain plug.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-100, "
Exploded
View".
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-16, "
Component".
3. Make sure that each hose clamp has been firmly tightened.
4. Remove air duct assembly. Refer to EM-27, "
Exploded View".
5. Disconnect heater hose (1) at position ( ) as shown.
 Front
 Reposition heater hose as high as possible.
6. Fill radiator and reservoir tank to specified level.
Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2 1/8 US qt, 1-3/4 lmp qt) a minute
to allow air in system to escape.
Use NISSAN Genuine Engine Coolant or equivalent mixed
with water (distilled or demineralized). Fill cooling system
to specification. Refer to MA-19, "
Fluids and Lubricants".
 When engine coolant overflows disconnected heater hose,
connect heater hose, and continue filling the engine coolant, if
heater hose is disconnected.
7. Install radiator cap.
8. Install air duct assembly. Refer to EM-27, "
Exploded View".
9. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000
rpm.
 Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat the engine.
10. Stop engine and cool down to less than approximately 50°C (122°F).
 Cool down using fan to reduce the time.
 If necessary, refill radiator up to filler neck with engine coolant.
11. Refill reservoir tank to “MAX” level line with engine coolant.
12. Repeat steps 6 through 11 two or more times with radiator cap installed until engine coolant level no
longer drops.
13. Check cooling system for leaks with engine running.
14. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
 Sound may be noticeable at heater unit.
15. Repeat step 14 three times.
16. If sound is heard, bleed air from cooling system by repeating steps 6 through 11 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed.
2. Install radiator drain plug.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-100, "
Exploded
View".
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-16, "
Component".
PBIC3802E
SMA182B

COOLING FAN
CO-19
< ON-VEHICLE REPAIR >[HR16DE]
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Removal and InstallationINFOID:0000000001534609
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-27, "
Exploded View".
3. Remove reservoir tank.
4. Disconnect radiator hose (upper) at radiator side. Refer to CO-16, "
Component".
5. Disconnect harness connectors from fan motor, and move harness to aside.
6. Remove cooling fan assembly.
CAUTION:
Be careful not to damage or scratch the radiator core.
INSTALLATION
Installation is the reverse order of removal.
 Cooling fans are controlled by ECM. For details, refer to CO-4, "
Engine Cooling System".
CAUTION:
Be careful not to damage or scratch the radiator core.

CO-24
< ON-VEHICLE REPAIR >[HR16DE]
WATER OUTLET
WATER OUTLET
Exploded ViewINFOID:0000000001381574
Removal and InstallationINFOID:0000000001381575
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Never spill engine coolant on drive belt.
2. Disconnect radiator hose (upper). Refer to CO-16, "
Component".
3. Disconnect harness connector from engine coolant temperature sensor.
4. Remove electronic throttle control actuator water hoses (Northern Europe models).
5. Remove heater hoses.
6. Remove water outlet.
7. Remove engine coolant temperature sensor from water outlet, if necessary.
INSTALLATION
Installation is the reverse order of removal.
1. Engine coolant temperature sensor 2. Washer 3. Gasket
4. Radiator hose (upper) 5. Water outlet 6. Heater hose
7. Heater hose 8. Water hose (Northern Europe models) 9. Water hose (Northern Europe models)
A. To electronic throttle control actua-
torB. To heater core C. To radiator
: Engine front
PBIC3816E

CO-36
< ON-VEHICLE MAINTENANCE >[MR18DE]
ENGINE COOLANT
1. Install reservoir tank if removed.
2. Install radiator drain plug.
If water drain plug on cylinder block is removed, install and tighten it. Refer to EM-211, "
Compo-
nent".
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-40, "
Component".
3. Make sure that each hose clamp has been firmly tightened.
4. Remove air duct assembly. Refer to EM-154, "
Component".
5. Disconnect heater hose (1) at position ( ) as shown.
 Front
 Reposition heater hose as high as possible.
6. Fill radiator and reservoir tank to specified level.
Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2 1/8 US qt, 1-3/4 lmp qt) a minute
to allow air in system to escape.
Use NISSAN Genuine Engine Coolant or equivalent mixed
with water (distilled or demineralized). Fill cooling system
to specification. Refer to MA-19, "
Fluids and Lubricants".
 When engine coolant overflows disconnected heater hose,
connect heater hose, and continue filling the engine coolant, if
heater hose is disconnected.
7. Install radiator cap.
8. Install air duct assembly. Refer to EM-154, "
Component".
9. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000
rpm.
 Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat the engine.
10. Stop engine and cool down to less than approximately 50°C (122°F).
 Cool down using fan to reduce the time.
 If necessary, refill radiator up to filler neck with engine coolant.
11. Refill reservoir tank to “MAX” level line with engine coolant.
12. Repeat steps 6 through 11 two or more times with radiator cap installed until engine coolant level no
longer drops.
13. Check cooling system for leaks with engine running.
14. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
 Sound may be noticeable at heater unit.
15. Repeat step 14 three times.
16. If sound is heard, bleed air from cooling system by repeating steps 6 through 11 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed.
2. Install radiator drain plug.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-211, "
Compo-
nent".
PBIC3802E
SMA182B

COOLING FAN
CO-43
< ON-VEHICLE REPAIR >[MR18DE]
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Removal and InstallationINFOID:0000000001337846
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-35, "Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-154, "
Component".
3. Remove reservoir tank.
4. Disconnect radiator hose (upper) at radiator side. Refer to CO-40, "
Component".
5. Disconnect harness connectors from fan motor, and move harness to aside.
6. Remove cooling fan assembly.
CAUTION:
Be careful not to damage or scratch the radiator core.
INSTALLATION
Installation is the reverse order of removal.
 Cooling fans are controlled by ECM. For details, refer to CO-28, "
Cooling Circuit".
CAUTION:
Be careful not to damage or scratch the radiator core.

WATER OUTLET AND WATER CONTROL VALVE
CO-47
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WATER OUTLET AND WATER CONTROL VALVE
ComponentINFOID:0000000001337852
Removal and InstallationINFOID:0000000001337853
REMOVAL
1. Drain engine coolant. Refer to CO-35, "Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
2. Remove air duct. Refer to EM-154, "
Component".
3. Remove radiator hose (upper). Refer to CO-40, "
Component".
4. Remove heater hoses and water hoses.
5. Remove water outlet.
6. Remove water control valve.
7. Remove engine coolant temperature sensor, if necessary.
CAUTION:
 Handle carefully to avoid any shock to engine coolant temperature sensor.
 Replace the gasket with a new one.
INSPECTION AFTER REMOVAL
1. Engine coolant temperature sensor 2. Rubber ring 3. Water control valve
4. Gasket 5. Water hose 6. Gasket
7. Water hose 8. Water outlet 9. Heater hose
10. Heater hose 11. Radiator hose (upper) 12. Water hose
A. To heater B. To electronic throttle control actuator C. To oil cooler
D. To radiator Front
WBIA0856E

WATER OUTLET AND WATER CONTROL VALVE
CO-49
< ON-VEHICLE REPAIR >[MR18DE]
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Install water hoses (3),(5) as shown.
 Electric throttle control actuator (1)
 Clamp (2)
 Water outlet (4)
 Paint mark (A)
 Clamp shall not interfere with the bulged area (B)
INSPECTION AFTER INSTALLATION
 Check for leaks of engine coolant. Refer to CO-35, "Inspection".
 Start and warm up the engine. Visually check if there is no leaks of engine coolant. C : 3 - 7 mm (0.12 - 0.29 in)
AWBIA011 5GB