transaxle NISSAN TIIDA 2007 Service Workshop Manual

MA-16
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PERIODIC MAINTENANCE
NOTE:
 Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
(1) The replacement interval for the timing belt is the maximum lifespan which should not be exceeded. Replace the timing
belt if it comes into contact with fuel. The frequency of replacement should be adapted depending on vehicle usage. See
“Maintenance Under Severe Driving Conditions”.
(2) Replace every 120,000 km. Replace drive belt if it comes into contact with fuel or damage is found during inspection.
(3) First replace at 100,000 Km (60,000 miles), then every 60,000Km (36,000 miles). After first replacement, perform "I"
(checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(4) If valve noise increases, check valve clearance.
CHASSIS AND BODY MAINTENANCE (K9K ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate.
Air cleaner filter RRRMA-46
Intake & exhaust valve clearanceSee
NOTE (4)Inspect every 100,000 kmEM-335
Fuel lines IIIIIIMA-45
Fuel filterDRDRDRFL-13
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
Underhood and under vehicle
Headlamp aiming IIIIIIEXL-81
,
Brake & clutch, systems and fluid (For level & leaks) I I I I I IMA-54
,
MA-50
Brake fluidRRRMA-54
Brake booster vacuum hoses, connections & check
valveIIIBR-22,
BR-17
Manual transaxle gear oil (For leaks) I I I I I IMA-50
Automatic transaxle fluid (For level & leaks)See
NOTE
(1)IIIIIIMA-51
(RE4F03B
)
MA-52
(RS9F94B
)
Steering gear & linkage, axle & suspension parts,
drive shafts & exhaust systemIIIMA-56
,
Wheel alignment (If necessary, rotate & balance
wheels)IIIIIIFSU-6
,
RSU-5
,
Brake pads, rotors & other brake componentsIIIIIIMA-55
,
Foot brake, parking brake & clutch (For free play,
stroke & operation)IIIIIIBR-6
,
PB-4
,
CL-5
,
Air conditioner filterRRRRRRVTL-33
,
VTL-6
Body corrosionSee
NOTE (1)

RECOMMENDED FLUIDS AND LUBRICANTS
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RECOMMENDED FLUIDS AND LUBRICANTS
Fluids and LubricantsINFOID:0000000001277599
*1: For further details, see “SAE Viscosity Number”.
*2: Use Genuine NISSAN Engine Coolant or equivalent in its quality, in order to avoid possible aluminum corrosion within the engine
cooling system caused by the use of non-genuine engine coolant.
Note that any repairs for the incidents within the engine cooling system while using non-genuine engine coolant may not be
covered by the warranty even if such incidents occurred during the warranty period.
*3: Contact a NISSAN dealership for more information regarding suitable fluids, including recommended brand(s) of DEXTRON™™
Automatic Transaxle Fluid.
*4: Never mix different types of fluid (DOT 3 and DOT 4).Capacity (Approximate)
Recommended Fluids/Lubricants
LiterImp mea-
sure
Engine oil
Drain and
refillWith oil filter
changeHR engine 4.6 4 qt
 HR and MR engines
Genuine NISSAN engine oil*1
API SL or SM*1
ILSAC grade GF-3 or GF-4*1
ACEA A1/B1, A3/B3, A3/B4, A5/B5,
C2 or C3
*1
 K9K engine
Genuine NISSAN engine oil *1
ACEA A1-B1*1 MR engine 3.4 3 qt
K9K engine 4.4 3-7/8 qt
Without oil
filter changeHR engine 4.4 3-7/8 qt
MR engine 3.2 2-7/8 qt
K9K engine 4.24 3-3/4 qt
Dry engine (engine over-
haul)HR engine 4.8 4-1/4 qt
MR engine 3.9 3-3/8 qt
K9K engine 4.56 4 qt
Cooling system (with res-
ervoir)HR engineM/T models
without A/C5.6 4-7/8 qt
Genuine NISSAN Engine Coolant or
equivalent in its quality*2 M/T models
with A/C6.0 5-1/4 qt
A/T models 5.4 4-3/4 qt
MR engineWithout A/C 4.9 4-5/8 qt
With A/C 5.3 4-3/8 qt
K9K engine 6.0 5-1/4 qt
Reservoir tankHR engineM/T models
without A/C0.7 5/8 qt
M/T models
with A/C1.2 1-1/8 qt
A/T models 0.7 5/8 qt
MR engineWithout A/C 1.2 1-1/8 qt
With A/C 0.7 5/8 qt
K9K engine 1.2 1-1/8 qt
Manual transaxle gear oilJH3 2.6 4-5/8 pt
Genuine NISSAN gear oil Passenger
Car or API GL-4, Viscosity SAE 75W-80
JR5 2.5 4-3/8 pt
Automatic transaxle fluid 7.7 6-3/4 qtGenuine NISSAN ATF Matic D or equiv-
alent*3
Brake and clutch fluid — —Genuine NISSAN brake fluid or equiva-
lent DOT 4 (US FMVSS No. 116)*4
Multi-purpose grease — — NLGI No. 2 (Lithium soap base)

MA-36
< ON-VEHICLE MAINTENANCE >
ENGINE MAINTENANCE (MR18DE)
 Install the air cleaner cover (1) in the direction shown.
ENGINE OIL
ENGINE OIL : InspectionINFOID:0000000001730867
ENGINE OIL LEVEL
NOTE:
Before starting engine, park vehicle on a level surface and check the engine oil level. If engine is already
started, stop it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range (A) as shown.
3. If it is out of range, adjust it.
ENGINE OIL APPEARANCE
 Check engine oil for white turbidity or heavy contamination.
 If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:
 Oil pan (upper and lower)
 Oil pan drain plug
 Oil pressure switch
 Oil filter
 Intake valve timing control solenoid valve
 Front cover
 Mating surface between cylinder block and cylinder head
 Mating surface between cylinder head and rocker cover
 Crankshaft oil seals (front and rear)
 Oil filter (for intake valve timing control)
OIL PRESSURE CHECK
WARNING:
 Be careful not to burn yourself, as engine oil may be hot.
 For engine oil pressure check the transaxle should be in “Neutral position”, and apply the parking
brake securely.2 : Air cleaner filter
3 : Holder
PBIC3559J
WBIA0776E

MA-50
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CHASSIS AND BODY MAINTENANCE
CHASSIS AND BODY MAINTENANCE
Air Conditioner FilterINFOID:0000000001730893
1. Remove the instrument lower finisher and instrument lower cover (LH) for LHD only. Refer to IP-23, "Dis-
assembly and Assembly".
2. Remove the glove box assembly and instrument lower cover (RH) for RHD only. Refer to IP-23, "
Disas-
sembly and Assembly".
3. Compress the air conditioner filter (1) downward while sliding it
to the RH side of the vehicle to release the upper pawl.
4. Move the bottom of air conditioner filter (1) upward as shown to
release the bottom tab, then remove it.
5. Replace the air conditioner filter with new one and install the new filter in the A/C unit assembly.
CAUTION:
Make sure that the air conditioner filter lower tab is fully seated, and that the air conditioner upper
pawl is locked into place securing the new filter into the A/C unit assembly.
6. Install the glove box assembly and instrument lower cover (RH) for RHD only. Refer to IP-23, "
Disassem-
bly and Assembly".
7. Install the instrument lower finisher and instrument lower cover (LH) for LHD only. Refer to IP-23, "
Disas-
sembly and Assembly".
Checking Exhaust SystemINFOID:0000000001730894
Check the exhaust pipes, muffler, and exhaust mounts for improper
attachment, leaks, cracks, damage, chafing, or deterioration.
Checking Clutch Fluid Level and LeaksINFOID:0000000001730897
If fluid level is extremely low, check clutch system for leaks.
Checking Clutch SystemINFOID:0000000001730898
Check fluid lines and operating cylinder for improper attachment, cracks, damage, loose connections, chafing
and deterioration.
Checking M/T OilINFOID:0000000001730899
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from transaxle or around it.
SJIA0652E
SMA211A

CHASSIS AND BODY MAINTENANCE
MA-51
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2. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level
3. Install a new gasket onto filler plug (1) and install it into tran-
saxle. Tighten filler plug to specification. Refer to EM-166,
"Component" .
CAUTION:
Do not reuse gasket.
Changing M/T OilINFOID:0000000001730900
DRAINING
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Install a new gasket onto drain plug (1) and install it into tran-
saxle. Tighten drain plug to specification. Refer to TM-628,
"Exploded View" (RS5F91R) or TM-672, "Exploded View"
(RS6F94R).
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit at filler plug hole as shown.
2. After refilling oil, check oil level. Install a new gasket on filler plug
(1), then install it into transaxle. Tighten filler plug to specifica-
tion. Refer to TM-628, "
Exploded View" (RS5F91R) or TM-672,
"Exploded View" (RS6F94R).
CAUTION:
Do not reuse gasket.
Checking A/T Fluid: RE4F03BINFOID:0000000001730901
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using the “COLD” range
on A/T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
SCIA7623E
SCIA7622E
Oil grade and capacity
: Refer to MA-19, "
Fluids and Lubricants"
SCIA7623E
SCIA3451E

MA-52
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth.
CAUTION:
When wiping the A/T fluid level gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T
fluid level gauge.
CAUTION:
 When wiping the A/T fluid level gauge, always use lint-free cloth.
 Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to TM-171, "
Checking A/T Fluid" (TYPE
1) or TM-473, "
Checking A/T Fluid" (TYPE 2). If the A/T fluid contains frictional material (clutches, bands,
etc.), or if the A/T is repaired, overhauled, or replaced, inspect and clean the A/T fluid cooler mounted in
the radiator. Refer to TM-172, "
A/T Fluid Cooler Cleaning" (TYPE 1) or TM-474, "A/T Fluid Cooler Clean-
ing" (TYPE 2).
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
Changing A/T Fluid: RE4F03BINFOID:0000000001730902
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Reinstall the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume of A/T fluid that was drained out.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to TM-171, "
Checking A/T Fluid" (TYPE 1) or TM-473, "Check-
ing A/T Fluid" (TYPE 2).
Checking A/T Fluid: RSF91RINFOID:0000000001730929
Changing A/T Fluid: RS9F94RINFOID:0000000001730930
DRAINING
1. Start engine and let it run to warm up transaxle.
SMA051D
Drain plug: Refer to TM-210, "Exploded View"
(TYPE 1) or TM-503, "
Exploded
View" (TYPE 2).
Fluid grade and capacity: Refer to MA-19, "
Fluids and Lubricants" .

CHASSIS AND BODY MAINTENANCE
MA-53
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2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to Exploded
View.
CAUTION:
Do not reuse gasket.
REFILLING
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-635, "
Exploded
View".
CAUTION:
Do not reuse gasket.
Balancing WheelsINFOID:0000000001730925
Adjust wheel balance using road wheel center.
CAUTION:
 Be careful not to scratch the road wheel during removal.
 Use clip-on type wheel balance weights only.
Wheel balance (Maximum allowable unbalance):
RotationINFOID:0000000001730926
 Follow the maintenance schedule for tire rotation service intervals.
Refer to MA-7, "
Periodic Maintenance".
 Do not include the T-type spare tire when rotating tires.
CAUTION:
 When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
 Be careful not to tighten wheel nut at torque exceeding the
specification to prevent damage of disc rotor.
PCIB1504E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7119E
Maximum allowable unbalanceDynamic (At rim flange) Less than 5 g (0.18 oz) (one side)
Static (At rim flange) Less than 10 g (0.35 oz)
Wheel nut : 113 N·m (12 kg-m, 83 ft-lb)SMA829C

TM-1
TRANSMISSION & DRIVELINE
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TM
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CONTENTS
TRANSAXLE & TRANSMISSION
TYPE 1 (4AT: RE4F03B)
BASIC INSPECTION ...................................
10
DIAGNOSIS AND REPAIR WORKFLOW .........10
Work Flow ...............................................................10
Diagnostic Work Sheet ............................................11
FUNCTION DIAGNOSIS ..............................13
A/T CONTROL SYSTEM ....................................13
Cross-Sectional View ..............................................13
Shift Mechanism ......................................................14
TCM Function ..........................................................21
CAN Communication ...............................................22
Input/Output Signal of TCM .....................................22
Line Pressure Control .............................................23
Shift Control ............................................................24
Lock-up Control .......................................................25
Engine Brake Control (Overrun Clutch Control) ......26
Control Valve ...........................................................28
Centrifugal Cancel Mechanism ...............................28
Component Parts Location ......................................30
A/T SHIFT LOCK SYSTEM ................................31
System Description .................................................31
Component Parts Location ......................................31
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......32
Introduction .............................................................32
OBD Function for A/T System .................................32
One or Two Trip Detection Logic of OBD ................32
OBD Diagnostic Trouble Code (DTC) .....................32
Malfunction Indicator Lamp (MIL) ............................33
DIAGNOSIS SYSTEM (TCM) .............................35
CONSULT-III Function (TRANSMISSION) .............35
Diagnosis Procedure without CONSULT-III ............38
COMPONENT DIAGNOSIS .........................43
DTC U1000 CAN COMMUNICATION LINE .......43
Description ...............................................................43
On Board Diagnosis Logic .......................................43
Possible Cause ........................................................43
DTC Confirmation Procedure ..................................43
Diagnosis Procedure ...............................................43
DTC P0705 PARK/NEUTRAL POSITION
(PNP) SWITCH ..................................................
44
Description ...............................................................44
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
44
On Board Diagnosis Logic .......................................44
Possible Cause ........................................................44
DTC Confirmation Procedure ..................................44
Diagnosis Procedure ...............................................44
Component Inspection .............................................46
DTC P0710 A/T FLUID TEMPERATURE SEN-
SOR CIRCUIT ...................................................
48
Description ...............................................................48
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
48
On Board Diagnosis Logic .......................................48
Possible Cause ........................................................48
DTC Confirmation Procedure ..................................48
Diagnosis Procedure ...............................................48
Component Inspection .............................................50
DTC P0720 VEHICLE SPEED SENSOR·A/T
(REVOLUTION SENSOR) .................................
52
Description ...............................................................52
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
52
On Board Diagnosis Logic .......................................52
Possible Cause ........................................................52
DTC Confirmation Procedure ..................................52
Diagnosis Procedure ...............................................53
DTC P0725 ENGINE SPEED SIGNAL .............56
Description ...............................................................56

TM-4
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
188
ON-VEHICLE REPAIR ...............................189
TRANSMISSION CONTROL MODULE ..........189
Exploded View .......................................................189
Removal and Installation .......................................189
CONTROL SYSTEM ........................................191
Control Valve Assembly and Accumulators ...........191
PARK/NEUTRAL POSITION (PNP) SWITCH .195
Park/Neutral Position (PNP) Switch ......................195
REVOLUTION SENSOR ..................................197
Revolution Sensor .................................................197
Turbine Revolution Sensor (Power Train Revolu-
tion Sensor) ...........................................................
197
DIFFERENTIAL SIDE OIL SEAL ....................199
Differential Side Oil Seal ........................................199
SHIFT CONTROL SYSTEM ............................200
Control Device Removal and Installation ...............200
Control Device Disassembly and Assembly ..........203
Selector Lever Knob Removal and Installation ......203
Adjustment of A/T Position ....................................204
Checking of A/T Position .......................................204
KEY INTERLOCK CABLE ...............................206
Removal and Installation .......................................206
AIR BREATHER HOSE ...................................209
Removal and Installation .......................................209
REMOVAL AND INSTALLATION ..............210
TRANSAXLE ASSEMBLY ..............................210
Exploded View .......................................................210
Removal and Installation .......................................210
DISASSEMBLY AND ASSEMBLY ............213
OVERHAUL .....................................................213
Component ............................................................213
Oil Channel ............................................................219
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
220
Location of Snap Rings .........................................221
DISASSEMBLY ...............................................222
Disassembly ..........................................................222
REPAIR FOR COMPONENT PARTS ..............237
Manual Shaft .........................................................237
Oil Pump ................................................................240
Control Valve Assembly ........................................243
Control Valve Upper Body .....................................252
Control Valve Lower Body .....................................255
Reverse Clutch ......................................................258
High Clutch ............................................................262
Forward and Overrun Clutches .............................267
Low & Reverse Brake ...........................................273
Rear Internal Gear and Forward Clutch Hub ........278
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer ........................
281
Band Servo Piston Assembly ................................287
Final Drive .............................................................292
ASSEMBLY ......................................................297
Assembly (1) .........................................................297
Adjustment (1) .......................................................298
Assembly (2) .........................................................303
Adjustment (2) .......................................................307
Assembly (3) .........................................................311
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
319
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
319
General Specification ............................................319
Vehicle Speed at Which Gear Shifting Occurs .....319
Vehicle Speed at When Lock-up Occurs/Releases
.
319
Stall Speed ............................................................319
Line Pressure ........................................................319
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ..............................................
320
Control Valves .......................................................321
Accumulator ..........................................................321
Clutches and Brakes .............................................321
Final Drive .............................................................323
Planetary Carrier ...................................................323
Oil Pump ...............................................................323
Input Shaft .............................................................323
Reduction Pinion Gear ..........................................323
Band Servo ...........................................................323
Output Shaft ..........................................................323
Bearing Retainer ...................................................324
Total End Play .......................................................324
Reverse Clutch End Play ......................................324
Removal and Installation .......................................324
Shift Solenoid Valves ............................................324
Solenoid Valves ....................................................324
A/T Fluid Temperature Sensor ..............................325
Revolution Sensor .................................................325
Dropping Resistor .................................................325
Turbine Revolution Sensor (Power Train Revolu-
tion Sensor) ...........................................................
325
TYPE 2 (4AT: RE4F03B)
BASIC INSPECTION .................................
326
DIAGNOSIS AND REPAIR WORKFLOW ........326
Work Flow .............................................................326
Diagnostic Work Sheet .........................................327
FUNCTION DIAGNOSIS ...........................329
A/T CONTROL SYSTEM ..................................329

TM-7
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TM
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P Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
465
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
465
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine (For Type1 Only) .....................
465
Precaution .............................................................466
Service Notice or Precaution .................................467
Wiring Diagram and Trouble Diagnosis ................467
PREPARATION .........................................468
PREPARATION ................................................468
Special Service Tool .............................................468
Commercial Service Tool ......................................471
ON-VEHICLE MAINTENANCE ..................473
A/T FLUID .........................................................473
Checking A/T Fluid ................................................473
Changing A/T Fluid ...............................................473
A/T Fluid Cooler Cleaning .....................................474
STALL TEST ....................................................477
Inspection and Judgment ......................................477
LINE PRESSURE TEST ...................................480
Inspection and Judgment ......................................480
ROAD TEST .....................................................482
Description ............................................................482
Check Before Engine Is Started ............................482
Check at Idle .........................................................483
Cruise Test - Part 1 ...............................................485
Cruise Test - Part 2 ...............................................487
Cruise Test - Part 3 ...............................................488
Vehicle Speed When Shifting Gears .....................490
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
490
ON-VEHICLE REPAIR ...............................491
TRANSMISSION CONTROL MODULE ...........491
Exploded View ......................................................491
Removal and Installation .......................................491
SHIFT CONTROL SYSTEM .............................493
Control Device Removal and Installation ..............493
Control Device Disassembly and Assembly ..........496
Selector Lever Knob Removal and Installation .....496
Adjustment of A/T Position ....................................497
Checking of A/T Position .......................................497
KEY INTERLOCK CABLE ...............................499
Removal and Installation .......................................499
AIR BREATHER HOSE ....................................502
Removal and Installation .......................................502
REMOVAL AND INSTALLATION .............503
TRANSAXLE ASSEMBLY ..............................503
Exploded View .......................................................503
Removal and Installation .......................................503
DISASSEMBLY AND ASSEMBLY ............506
OVERHAUL .....................................................506
Component ............................................................506
Oil Channel ............................................................512
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
513
Location of Snap Rings .........................................514
DISASSEMBLY ...............................................515
Disassembly ..........................................................515
REPAIR FOR COMPONENT PARTS .............530
Manual Shaft .........................................................530
Oil Pump ................................................................533
Control Valve Assembly ........................................536
Control Valve Upper Body .....................................545
Control Valve Lower Body .....................................548
Reverse Clutch ......................................................551
High Clutch ............................................................555
Forward and Overrun Clutches .............................560
Low & Reverse Brake ............................................566
Rear Internal Gear and Forward Clutch Hub .........571
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer .........................
574
Band Servo Piston Assembly ................................580
Final Drive .............................................................585
ASSEMBLY .....................................................590
Assembly (1) ..........................................................590
Adjustment (1) .......................................................591
Assembly (2) ..........................................................596
Adjustment (2) .......................................................600
Assembly (3) ..........................................................604
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
612
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
612
General Specification ............................................612
Vehicle Speed at Which Gear Shifting Occurs ......612
Vehicle Speed at When Lock-up Occurs/Releases
..
612
Stall Speed ............................................................612
Line Pressure ........................................................612
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ...............................................
613
Control Valves .......................................................614
Accumulator ...........................................................614
Clutches and Brakes .............................................614
Final Drive .............................................................616
Planetary Carrier ...................................................616
Oil Pump ................................................................616
Input Shaft .............................................................616
Reduction Pinion Gear ..........................................616