specifications NISSAN TIIDA 2010 Service Workshop Manual

SERVICE DATA AND SPECIFICATIONS (SDS)EC-1035
< SERVICE INFORMATION > [MR18DE]
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SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel PressureINFOID:0000000005532926
Idle Speed and Ignition TimingINFOID:0000000005532927
*: Under the following conditions:
• Air conditioner switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000005532928
Mass Air Flow SensorINFOID:0000000005532929
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorINFOID:0000000005532930
Engine Coolant Temperature SensorINFOID:0000000005532931
Fuel pressure at idle
Approximately 350 kPa (3.57 kg/cm2, 51 psi)
Target idle speedA/T No load* (in P or N position)
700 ± 50 rpm
CVT No load* (In P or N position)
M/T No load* (in Neutral position)
Air conditioner: ON A/T In P or N position
850 rpm or more
CVT In P or N position
M/T In Neutral position
Ignition timing A/T In P or N position
13 ± 5 ° BTDC
CVT In P or N position
M/T In Neutral position
Calculated load value (Using CONSULT-III or GST)
At idle 10 - 35 %
At 2,500 rpm 10 - 35 %
Supply voltageBattery voltage (11 - 14 V )
Output voltage at idle 1.0 - 1.3* V
Mass air flow (Using CONSULT-III or GST) 1.0 - 4.0 g·m/sec at idle*
2.0 - 10.0 g·m/sec at 2,500 rpm*
Temperature [ °C ( °F)] Resistance (k Ω)
25 (77) 1.800 - 2.200
Temperature [°C ( °F)] Resistance (k Ω)
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Revision: January 20102010 Versa

EC-1036
< SERVICE INFORMATION >[MR18DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Air Fuel Ratio (A/F) Sensor 1 Heater
INFOID:0000000005532932
Heated Oxygen sensor 2 HeaterINFOID:0000000005532933
Crankshaft Position Sensor (POS)INFOID:0000000005532934
Refer to EC-798, "Component Inspection".
Camshaft Position Sensor (PHASE)INFOID:0000000005532935
Refer to EC-803, "Component Inspection".
Throttle Control MotorINFOID:0000000005532936
Fuel InjectorINFOID:0000000005532937
Fuel PumpINFOID:0000000005532938
Resistance [at 25 °C (77 °F)] 1.8 - 2.44 Ω
Resistance [at 25°C (77 °F)] 3.4 - 4.4 Ω
Resistance [at 25°C (77 °F)] Approximately 1 - 15 Ω
Resistance [at 10 - 60°C (50 - 140 °F)] 11.4 - 14.5 Ω
Resistance [at 25 °C (77 °F)] Approximately 0.2 - 5.0 Ω
Revision: January 20102010 Versa

EM-2
Removal and Installation ........................................42
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................
46
Exploded View ........................................................46
Removal and Installation ........................................46
TIMING CHAIN ............................................... ...49
Exploded View ..................................................... ...49
Removal and Installation ........................................49
Inspection ...............................................................57
CAMSHAFT .......................................................59
Exploded View ..................................................... ...59
Removal and Installation ........................................59
Inspection ...............................................................65
OIL SEAL ...........................................................70
VALVE OIL SEAL .................................................. ...70
VALVE OIL SEAL : Removal and Installation .........70
FRONT OIL SEAL .................................................. ...70
FRONT OIL SEAL : Removal and Installation ........71
REAR OIL SEAL .................................................... ...71
REAR OIL SEAL : Removal and Installation ..........71
CYLINDER HEAD ........................................... ...73
Removal and Installation ..................................... ...73
Disassembly and Assembly ....................................76
REMOVAL AND INSTALLATION ...............82
ENGINE ASSEMBLY ...................................... ...82
Exploded View ..................................................... ...82
Removal and Installation ........................................82
Inspection ...............................................................85
DISASSEMBLY AND ASSEMBLY .............87
ENGINE STAND SETTING ............................. ...87
Setting ................................................................. ...87
ENGINE UNIT ....................................................88
Disassembly ........................................................ ...88
Assembly ................................................................88
CYLINDER BLOCK ...........................................89
Exploded View ..................................................... ...89
Disassembly and Assembly ....................................90
Inspection ...............................................................97
HOW TO SELECT PISTON AND BEARING ...106
Description ........................................................... ..106
Connecting Rod Bearing .......................................106
Main Bearing .........................................................108
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ..
111
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
111
General Specification ........................................... .111
Drive Belts .............................................................111
Spark Plug ............................................................112
Exhaust Manifold ..................................................112
Camshaft ...............................................................112
Cylinder Head .......................................................114
Cylinder Block .......................................................116
Connecting Rod Bearing .......................................119
Main Bearing .........................................................120
MR18DE
SERVICE INFORMATION .. .......................
122
PRECAUTIONS .............................................. ..122
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
122
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
122
Precaution for Procedure without Cowl Top Cover .123
Precaution for Drain Coolant .................................123
Precaution for Disconnecting Fuel Piping ............ .123
Precaution for Removal and Disassembly ............123
Precaution for Inspection, Repair and Replace-
ment ......................................................................
123
Precaution for Assembly and Installation ............. .123
Parts Requiring Angular Tightening ......................124
Precaution for Liquid Gasket .................................124
PREPARATION ................................................126
Special Service Tool ............................................ .126
Commercial Service Tool ......................................128
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
130
NVH Troubleshooting - Engine Noise .................. .130
Use the Chart Below to Help You Find the Cause
of the Symptom .................................................... .
131
DRIVE BELTS ..................................................132
Component .......................................................... .132
Checking Drive Belts .............................................132
Tension Adjustment ..............................................132
Removal and Installation .......................................132
Component .......................................................... .133
Removal and Installation of Drive Belt Auto Ten-
sioner ....................................................................
133
AIR CLEANER AND AIR DUCT .......................135
Component .......................................................... .135
Removal and Installation .......................................135
Changing Air Cleaner Filter ...................................136
INTAKE MANIFOLD ....................................... ..137
Component .......................................................... .137
Removal and Installation .......................................137
EXHAUST MANIFOLD ................................... ..140
Component .......................................................... .140
Removal and Installation .......................................140
Revision: January 20102010 Versa

EM-3
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OIL PAN ...........................................................143
Component .......................................................... ..143
Removal and Installation .......................................143
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .......................................................
149
Component .......................................................... ..149
Removal and Installation .......................................149
FUEL INJECTOR AND FUEL TUBE ............. ..152
Component .......................................................... ..152
Removal and Installation .......................................152
TIMING CHAIN .................................................156
Component .......................................................... ..156
Removal and Installation .......................................157
CAMSHAFT .................................................... ..166
Component .......................................................... ..166
Removal and Installation .......................................166
Valve Clearance .................................................. ..174
OIL SEAL .........................................................178
Removal and Installation of Valve Oil Seal ...........178
Removal and Installation of Front Oil Seal ............178
Removal and Installation of Rear Oil Seal .............179
CYLINDER HEAD ...........................................181
On-Vehicle Service .............................................. ..181
Component ............................................................182
Removal and Installation .......................................182
Component ............................................................184
Disassembly and Assembly ...................................185
Inspection After Disassembly ................................186
ENGINE ASSEMBLY ......................................191
Component .......................................................... ..191
Removal and Installation .......................................191
CYLINDER BLOCK .........................................195
Component ............................................................195
Disassembly and Assembly ...................................196
How to Select Piston and Bearing ....................... ..205
Inspection After Disassembly .............................. ..212
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
223
Standard and Limit ................................................223
Revision: January 20102010 Versa

EM-22
< ON-VEHICLE MAINTENANCE >[HR16DE]
CAMSHAFT VALVE CLEARANCE
• Thickness of new valve lifter (B) can be identified by stamp
mark (A) on the reverse side (inside the cylinder).
• Stamp mark “300” indicates 3.00 mm (0.118 in) in thickness.
NOTE:
Available thickness of valve lifter: 26 sizes range 3.00 to 3.50 mm (0.1181 to 0.1378 in) in steps of 0.02
mm (0.0008 in) (when manufactured at factory). Refer to EM-112, "
Camshaft".
5. Install the selected valve lifter.
6. Install camshaft. Refer to EM-59, "
Exploded View".
7. Manually rotate crankshaft pulley a few rotations.
8. Make sure that valve clearances for cold engine are wit hin specifications by referring to the specified val-
ues.
9. Install all removed parts in the reverse order of removal.
10. Warm up the engine, and check for unusual noise and vibration.
PBIC3196J
Revision: January 20102010 Versa

EM-78
< ON-VEHICLE REPAIR >[HR16DE]
CYLINDER HEAD
b. Drive out valve guide with a press [under a 20 kN (2 ton, 2.2 US
ton, 2.0 lmp ton) pressure] or a hammer and the valve guide
drift.
WARNING:
Cylinder head contains heat . Wear protective equipment to
avoid getting burned.
INSPECTION AFTER DISASSEMBLY
Valve Dimensions
• Check the dimensions of each valve. For the dimensions, refer to EM-114, "Cylinder Head".
• If dimensions are out of the standard, replace valve and check valve seat contact.
Valve Guide Clearance
Valve Stem Diameter• Measure the diameter of valve stem with micrometer (A).
Valve Guide Inner Diameter• Measure the inner diameter of valve guide with bore gauge.
Valve Guide Clearance
• (Valve guide clearance) = (Valve guide inner diameter) – (Valve stem diameter)
• If the calculated value exceeds the limit, replace valve and/or valve guide.
Valve Seat Contact
• After confirming that the dimensions of valve guides and valves are within the specifications, perform this procedure.
• Apply prussian blue (or white lead) onto contacting surface of valve seat to check the condition of the valve contact on the surface.
• Check if the contact area band is continuous all around the circum-
ference.
• If not, grind to adjust valve fitting and check again. If the contacting surface still has “NG” conditions even after the re-check, replace
valve seat. Refer to EM-76, "
Disassembly and Assembly".
Valve Spring Squareness
SEM931C
Standard : Refer to EM-114, "Cylinder Head".
Standard : Refer to EM-114, "
Cylinder Head".
Standard and Limit : Refer to EM-114, "
Cylinder Head".
PBIC3213J
A: OK
B: NGJPBIA0187ZZ
Revision: January 20102010 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)EM-111
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005398087
GENERAL SPECIFICATIONS
Drive BeltsINFOID:0000000005398088
BELT DEFLECTION:
*: When engine is cold.
BELT TENSION AND FREQUENCY:
Engine type
HR16DE
Cylinder arrangement In-line 4
Displacement cm
3 (cu in) 1,598 (97.51)
Bore and stroke mm (in) 78.0 x 83.6 (3.071 x 3.291)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings Compression 2
Oil 1
Number of main bearings 5
Compression ratio 10.7
Compression pressure
kPa (bar, kg/cm
2, psi)/200 rpm Standard 1,510 (15.1, 15.4, 219)
Minimum
1,265 (12.65, 12.9, 183)
Differential limit between cylinders 6.2 (0.06, 0.06, 0.9)
Valve timing
(Intake valve timing control - “ON”) Unit: degree
abcde f
208 228-11 (24) 59 (24) 424
JPBIA0552ZZ
Location Deflection adjustment *
Unit: mm (in)
Used belt New belt
Limit After adjusted
Drive belt With A/C models 8.2 (0.323) 4.8 - 5.3 (0.19 - 0.21) 4.1 - 4.4 (0.161 - 0.173)
Without A/C models 7.4 (0.291) 4.3 - 4.7 (0.17 - 0.19) 3.7 - 3.9 (0.146 - 0.154)
Applied pushing force 98 N (10 kg, 22 lb)
Revision: January 20102010 Versa

EM-112
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: When engine is cold.
Spark PlugINFOID:0000000005398089
SPARK PLUG
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information
Exhaust ManifoldINFOID:0000000005398090
EXHAUST MANIFOLD
Unit: mm (in)
CamshaftINFOID:0000000005398091
CAMSHAFT
Unit: mm (in)
Location Tension adjustment * Unit: N (kg, lb) Frequency adjustment * Unit: Hz
Used belt New beltUsed belt
New belt
Limit After adjusted Limit After adjusted
Drive belt With A/C models 500 (51.0, 112)
876 - 964
(89.4 - 98.3,
197 - 217)1064 - 1152
(108.5 - 117.5,
239 - 259)
173 229 - 239 253.5 - 261.5
Without A/C models 500 (51.0, 112) 876 - 964
(89.4 - 98.3, 197 - 217) 1064 - 1152
(108.5 - 117.5, 239 - 259) 194 257.5 - 267.5 283 - 293
Make
Denso
Standard type* FXE20HE-11
Gap (Nominal) 1.1 (0.043)
Items Limit
Surface distortion Exhaust manifold 0.3 (0.012)
Items StandardLimit
Camshaft runout [TIR*] 0.02 (0.0008)0.1 (0.004)
Camshaft cam height “A” Intake
41.705 - 41.895 (1.6419 - 1.6494) —
Exhaust 40.175 - 40.365 (1.5817 - 1.5892) —
Camshaft journal diameter No. 1
27.935 - 27.955 (1.0998 - 1.1006) —
No. 2, 3, 4, 5 24.950 - 24.970 (0.9823 - 0.9831) —
Camshaft bracket inner diameter No. 1
28.000 - 28.021 (1.1024 - 1.1032) —
No. 2, 3, 4, 5 25.000 - 25.021 (0.9843 - 0.9851) —
SEM671
Revision: January 20102010 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)EM-113
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
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*: Total indicator reading
VA LV E L I F T E R
Unit: mm (in)
VALVE CLEARANCE
Unit: mm (in)
*: Approximately 80
°C (176 °F)
AVAILABLE VALVE LIFTER
Camshaft journal oil clearance No. 1
0.045 - 0.086 (0.0018 - 0.0034)
0.15 (0.0059)
No. 2, 3, 4, 5 0.030 - 0.071 (0.0012 - 0.0028)
Camshaft end play 0.075 - 0.153 (0.0030 - 0.0060)0.2 (0.008)
Camshaft sprocket runout [TIR*] —0.15 (0.0059)
Items
StandardLimit
Items Standard
Valve lifter outer diameter 29.977 - 29.987 (1.1802 - 1.1806)
Valve lifter hole diameter 30.000 - 30.021 (1.1811 - 1.1819)
Valve lifter clearance 0.013 - 0.044 (0.0005 - 0.0017)
ItemsColdHot* (reference data)
Intake 0.26 - 0.34 (0.010 - 0.013)0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015)0.308 - 0.432 (0.012 - 0.017)
Thickness mm (in) Identification mark*
3.00 (0.1181) 300
3.02 (0.1189) 302
3.04 (0.1197) 304
3.06 (0.1205) 306
3.08 (0.1213) 308
3.10 (0.1220) 310
3.12 (0.1228) 312
3.14 (0.1236) 314
3.16 (0.1244) 316
3.18 (0.1252) 318
3.20 (0.1260) 320
3.22 (0.1268) 322
3.24 (0.1276) 324
3.26 (0.1283) 326
3.28 (0.1291) 328
KBIA0119E
Revision: January 20102010 Versa

EM-114
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information
Cylinder HeadINFOID:0000000005398092
CYLINDER HEAD
Unit: mm (in)
VALVE DIMENSIONS
Unit: mm (in)
3.30 (0.1299)
330
3.32 (0.1307) 332
3.34 (0.1315) 334
3.36 (0.1323) 336
3.38 (0.1331) 338
3.40 (0.1339) 340
3.42 (0.1346) 342
3.44 (0.1354) 344
3.46 (0.1362) 346
3.48 (0.1370) 348
3.50 (0.1378) 350
Thickness mm (in)
Identification mark*
ItemsStandard Limit
Head surface distortion —0.1 (0.004)
Normal cylinder head height “H” 125.0 (4.92)—
PBIC0924E
Valve head diameter “D”Intake 31.0 - 31.3 (1.220 - 1.232)
Exhaust 25.3 - 25.6 (0.996 - 1.008)
Va l v e l e n g t h “ a ” Intake
101.65 (4.002)
Exhaust 102.46 (4.034)
PBIC3878E
Revision: January 20102010 Versa