system NISSAN TIIDA 2011 Service Repair Manual
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MTC-34
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
>> GO TO 5.
5.CHECK AIR MIX DOOR CONTROL LINKAGE
Check and verify air mix door mechanism for smooth operation.
OK or NG
OK >> If the symptom still exists, perform a complete operational check. Refer to MTC-31, "Operational
Check" If other symptoms exist, refer to MTC-23, "How to Perform Trouble Diagnosis for Quick
and Accurate Repair".
NG >> Repair or adjust air mix door control linkage. Refer to MTC-65, "
Air Mix Door Cable Adjustment".
Intake DoorINFOID:0000000005930851
SYMPTOM:
• Intake door does not change.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - REC ( )
1. Slide the intake door lever to the REC ( ) position.
2. Turn the blower motor to maximum speed.
3. Slide the intake door lever to the FRE position.
4. Listen for intake door position change (you should hear blower sound change slightly).
Can a symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.PERFORM COMPLETE OPERATIONAL CHECK
Perform a complete operational check and check for any symptoms. Refer to MTC-31, "
Operational Check" .
Can a symptom be duplicated?
YES >> Refer to MTC-23, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" .
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.CHECK INTAKE DOOR CONTROL LINKAGE
Check intake door control linkage mechanism for smooth operation.
OK or NG
OK >> If the symptom still exists, perform a complete operational check. Refer to MTC-31, "Operational
Check" . If other symptoms exist, refer to MTC-23, "How to Perform Trouble Diagnosis for Quick
and Accurate Repair" .
NG >> Repair or adjust control linkage. Refer to MTC-64, "
Intake Door Cable Adjustment" .
Front Blower Motor CircuitINFOID:0000000005930852
SYMPTOM: Front blower motor operation is malfunctioning.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - FRONT BLOWER
1. Turn blower control dial to "1" position. Blower should operate on low speed.
2. Turn the blower control dial to "2" position, and continue checking blower speed until all speeds are
checked.
Can the symptom be duplicated?
YES >> GO TO 3.
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TROUBLE DIAGNOSISMTC-35
< SERVICE INFORMATION >
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NO >> GO TO 2.
2.PERFORM COMPLETE OPERATIONAL CHECK
Perform a complete operational check and check for any symptoms. Refer to MTC-31, "
Operational Check".
Can a symptom be duplicated?
YES >> Refer to MTC-23, "How to Perform Trouble Diagnosis for Quick and Accurate Repair".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.CHECK FRONT BLOWER MOTOR CIRCUIT
Check front blower motor circuit. Refer to "D IAGNOSTIC PROCEDURE FOR FRONT BLOWER MOTOR" .
OK or NG
OK >> If the symptom still exists, perform a complete operational check. Refer to MTC-31, "Operational
Check". If other symptoms exist, refer to MTC-23, "How to Perform Trouble Diagnosis for Quick
and Accurate Repair".
NG >> Repair as necessary.
DIAGNOSTIC PROCEDURE FOR FRONT BLOWER MOTOR
SYMPTOM: Blower motor operation is malfunctioning.
1.CHECK FRONT BLOWER MOTOR OPERATION
1. Turn ignition switch ON.
2. Check front blower motor operation at each fan speed.
OK or NG
OK >> Inspection End.
NG >> • Front blower motor does not operate at any speed, GO TO 2. • Front blower motor does not operate at one or more of the four speeds, GO TO 10.
2.CHECK POWER SUPPLY FOR FRONT BLOWER MOTOR
1. Turn ignition switch OFF.
2. Disconnect front blower motor connector.
3. Turn ignition switch ON.
4. Check voltage between front blower motor harness connector M62 terminal 1 and ground.
OK or NG
OK >> GO TO 6.
WJIA2259E
Te r m i n a l s Vol tag e
(Approx.)
(+)
(− )
Connector Terminal Ground
Front blower
motor: M62 1
Battery voltage
WJIA2228E
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MTC-38
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
OK >> GO TO 11.
NG >> Repair harness or connector.
11 .CHECK FAN SWITCH
Check continuity between front air control terminal 9 and 10, 11, 12,
13, 14.
OK or NG
OK >> Replace the front blower motor resistor. Refer to MTC-67, "Removal and Installation".
NG >> Replace front air control. Refer to MTC-59, "
Removal and Installation".
Magnet Clutch Circuit (If Equipped)INFOID:0000000005930853
SYMPTOM: Magnet clutch does not engage.
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OP ERATIONAL CHECK - MAGNET CLUTCH
1. Turn ignition switch ON.
2. Turn blower control dial to the desired (1 to 4 speed) position.
3. Press the A/C switch. A/C indicator will turn on.
4. Confirm that the compressor clut ch engages (sound or visual inspection).
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to MTC-31, "
Operational Check".
Does another symptom exist?
YES >> Refer to MTC-23, "How to Perform Trouble Diagnosis for Quick and Accurate Repair".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.CHECK COMPRESSOR BELT TENSION
Check compressor belt tension. Refer to EM-13, "
Checking" (HR16DE) or EM-132, "Checking Drive Belts"
(MR18DE).
OK or NG
OK >> GO TO 5.
NG >> Adjust or replace A/C compressor belt. Refer to EM-14, "
Removal and Installation" (HR16DE) or
EM-132, "
Removal and Installation" (MR18DE).
5.CHECK REFRIGERANT PRESSURE
Check refrigerant pressure with manifold gauge connected. Refer to MTC-46, "
Insufficient Cooling".
OK or NG
OK >> GO TO 6.
NG >> Perform trouble diagnosis for unusual pressure. Refer to MTC-46, "
Insufficient Cooling".
TerminalsConditionContinuity
9 14 Fan control dial: OFF
Ye s
10 Fan control dial: 1-speed
11 Fan control dial: 2-speed
12 Fan control dial: 3-speed
13 Fan control dial: 4-speed
SJIA0732E
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TROUBLE DIAGNOSISMTC-39
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6.CHECK MAGNET CLUTCH CIRCUIT
Perform diagnostic procedure for the magnetic clutch . Refer to "DIAGNOSTIC PROCEDURE FOR MAGNET
CLUTCH".
OK or NG
OK >> If the symptom still exists, perform a complete operational check. Refer to MTC-31, "Operational
Check". If other symptoms exist, refer to MTC-23, "How to Perform Trouble Diagnosis for Quick
and Accurate Repair".
NG >> Repair as necessary.
SYSTEM DESCRIPTION
Thermo control amp. controls A/C compressor operation by intake air temperature and signal from ECM.
The defrost A/C switch controls A/C compressor operati on by the BCM when the mode switch is turned to the
(DEF) position.
Low Temperature Protection Control
When intake air temperatures are higher than 4 °C (39° F), the com-
pressor turns ON. The compressor turns OFF when intake air tem-
peratures are lower than 2 °C (36° F).
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH
SYMPTOM: Magnet clutch does not engage in A/C, defrost/foot, or defrost mode.
1.PERFORM AUTO ACTIVE TEST
Refer to PG-20, "
Auto Active Test".
Does the magnet clutch operate?
YES >> GO TO 5.
NO >> Check 10A fuse (No. 42, located in the IPDM E/R). Refer to PG-24, "
IPDM E/R Terminal
Arrangement - Type B".
• If fuse is OK, GO TO 2.
• If fuse is NG, replace fuse and check harness for short circuit. Repair or replace if necessary.
2.CHECK POWER SUPPLY FOR IPDM E/R
Check power supply to 10A fuse (No. 42 located in the IPDM E/R).
SJIA0741E
WJIA2250E
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MTC-46
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Check continuity between A/C defrost switch harness connector
M41 terminal 16 and ground.
OK or NG
OK >> Replace defrost A/C switch.
NG >> Repair harness or connector.
Insufficient CoolingINFOID:0000000005930854
SYMPTOM: Insufficient cooling
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
1. Turn temperature control dial counterclockwise to maximum cold position.
2. Check for cold air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to MTC-31, "
Operational Check".
Does another symptom exist?
YES >> Refer to MTC-23, "How to Perform Trouble Diagnosis for Quick and Accurate Repair".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.CHECK COMPRESSOR DRIVE BELT TENSION
Check compressor belt tension. Refer to EM-13, "
Checking" (HR16DE) or EM-132, "Checking Drive Belts"
(MR18DE).
OK or NG
OK >> GO TO 5.
NG >> Adjust or replace compressor belt. Refer to EM-14, "
Removal and Installation" (HR16DE) or EM-
132, "Removal and Installation" (MR18DE).
5.CHECK AIR MIX DOOR CABLE
Check and verify air mix door cable operation. Refer to MTC-65, "
Air Mix Door Cable Adjustment".
Does air mix door operate correctly?
YES >> GO TO 6.
NO >> Repair or replace as necessary.
6.CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling fan motor for smooth operation. Refer to EC-913, "
Overall Function Check"
(MR18DE) or EC-372, "Component Function Check" (HR16DE).
Does cooling fan motor operate correctly?
YES >> GO TO 7.
NO >> Check cooling fan motor. Refer to EC-913, "
Overall Function Check" (MR18DE) or EC-372,
"Component Function Check" (HR16DE).
7.CHECK FOR EVAPORATOR FREEZE UP16 - Ground :Continuity should exist
WJIA2255E
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MTC-48
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
*1MTC-92, "Checking System for
Leaks Using the Fluorescent Leak
Detector"
*2MTC-78, "Removal and Installation of
Compressor - HR16DE" or MTC-80,
"Removal and Installation of Com-
pressor - MR18DE"
*3 "PERFORMANCE CHART"
*4 "TROUBLE DIAGNOSIS FOR AB- NORMAL PRESSURE" *5
MTC-33, "
Air Mix Door"
AWIIA0999GB
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MTC-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Testing must be performed as follows:
TEST READING
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
*1: With blower control dial in the "1" position
*2: With blower control dial in the "4" position.
TROUBLE DIAGNOSIS FOR ABNORMAL PRESSURE
Whenever system’s high and/or low side pressure(s) is/are abnormal, diagnose using a manifold gauge. The
marker above the gauge scale in the following tables indicates the standard (usual) pressure range. Since the
standard (usual) pressure, however, differs from vehicle to vehicle, refer to above table (Ambient air tempera-
ture-to-operating pressure table).
Vehicle condition Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door window Open
Hood Open
TEMP. Max. COLD
Mode control dial (Ventilation) set
Intake door lever (Recirculation) set
Blower speed Max. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet Discharge air temperature at center ventilator
°C ( °F)
Relative humidity
% Air temperature
°C ( °F)
50 - 60 20 (68)
7.2 - 9.1 (45 - 48)
25 (77) 11.4 - 13.8 (53 - 57)
30 (86) 15.5 - 18.4 (60 - 65)
35 (95) 20.3 - 23.7 (69 - 75)
60 - 70 20 (68)
9.1 - 10.9 (48 - 52)
25 (77) 13.8 - 16.2 (57 - 61)
30 (86) 18.4 - 21.3 (65 - 70)
35 (95) 23.7 - 27.1 (75 - 81)
Ambient air
High-pressure (Discharge side)
kPa (bar, kg/cm
2 , psi) Low-pressure (Suction side)
kPa (bar, kg/cm2 , psi)
Relative humidity
% Air temperature
°C ( °F)
50 - 70 20 (68)
843 - 1,036 *1
(11.08 - 13.63, 8.6 - 10.6, 122 - 150) 159.0 - 194.0
(1.59 - 1.94, 1.62 - 1.98, 23.1 - 28.1)
25 (77) 1,094 - 1,338 *1
(10.94 - 13.38, 11.2 - 13.6, 159 - 194) 196.3 - 240.0
(1.96 - 2.40, 2.00 - 2.45, 28.5 - 34.8)
30 (86) 1,298 - 1,590 *1
(12.98 - 15.90, 13.2 - 16.2, 188 - 231) 248.0 - 302.7
(2.48 - 3.03, 2.53 - 3.09, 36.0 - 43.9)
35 (95) 1,383 - 1,688 *2
(13.83 - 16.88, 14.1 - 17.2, 201 - 245) 308.8 - 377.4
(3.09 - 3.77, 3.15 - 3.85, 44.8 - 54.7)
40 (104) 1,628 - 1,988 *2
(16.28 - 19.88, 16.6 - 20.3, 236 - 288) 377.4 - 461.2
(3.77 - 4.61, 3.85 - 4.70, 54.7 - 66.8)
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TROUBLE DIAGNOSISMTC-51
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Both High- and Low-pressure Sides are Too High
High-pressure Side is Too High and Low-pressure Side is Too Low
High-pressure Side is Too Low and Low-pressure Side is Too High
Gauge indication
Refrigerant cycle Probable causeCorrective action
Both high- and low-pressure
sides are too high. Pressure is reduced soon af-
ter water is splashed on con-
denser.
Excessive refrigerant charge in refrig-
eration cycle. Reduce refrigerant until
specified pressure is ob-
tained.
Air suction by cooling fan is in-
sufficient. Insufficient condenser cooling perfor-
mance.
↓
1. Condenser fins are clogged.
2. Improper fan rotation of cooling
fan. • Clean condenser.
• Check and repair cooling
fan if necessary.
• Low-pressure pipe is not cold.
• When compressor is
stopped high-pressure val-
ue quickly drops by approx-
imately 196 kPa (1.96 bar, 2
kg/cm
2 , 28 psi). It then de-
creases gradually thereaf-
ter. Poor heat exchange in condenser
(After compressor operation stops,
high-pressure decreases too slowly.).
↓
Air in refrigeration cycle.
Evacuate repeatedly and
recharge system.
Engine tends to overheat. Engine cooling systems malfunction. Check and repair each en-
gine cooling system.
• An area of the low-pressure pipe is colder than areas
near the evaporator outlet.
• Plates are sometimes cov- ered with frost. • Excessive liquid refrigerant on low-
pressure side.
• Excessive refrigerant discharge flow.
• Expansion valve is open a little
compared with the specification.
↓
Improper expansion valve adjust-
ment. Replace expansion valve.
AC359A
Gauge indication
Refrigerant cycle Probable causeCorrective action
High-pressure side is too high
and low-pressure side is too low. Upper side of condenser and
high-pressure side are hot,
however, liquid tank is not so
hot.High-pressure tube or parts located
between compressor and condenser
are clogged or crushed. • Check and repair or re-
place malfunctioning
parts.
• Check oil for contami- nation.
AC360A
Gauge indication Refrigerant cycle Probable causeCorrective action
High-pressure side is too low
and low-pressure side is too
high. High- and low-pressure sides
become equal soon after com-
pressor operation stops. Compressor pressure operation
is improper.
↓
Damaged inside compressor
packings.
Replace compressor.
No temperature difference be-
tween high- and low-pressure
sides. Compressor pressure operation
is improper.
↓
Damaged inside compressor
packings.
Replace compressor.
AC356A
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MTC-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Both High- and Low-pressure Sides are Too Low
Low-pressure Side Sometimes Becomes Negative
Low-pressure Side Becomes Negative
Gauge indication Refrigerant cycle Probable causeCorrective action
Both high- and low-pressure
sides are too low. • There is a big temperature dif-
ference between liquid tank
outlet and inlet. Outlet tem-
perature is extremely low.
• Liquid tank inlet and expan- sion valve are frosted. Liquid tank inside is slightly
clogged.
• Replace liquid tank.
• Check oil for contamination.
• Temperature of expansion valve inlet is extremely low as
compared with areas near liq-
uid tank.
• Expansion valve inlet may be
frosted.
• Temperature difference oc- curs somewhere in high-pres-
sure side. High-pressure pipe located be-
tween liquid tank and expansion
valve is clogged.
• Check and repair malfunc-
tioning parts.
• Check oil for contamination.
Expansion valve and liquid tank
are warm or only cool when
touched. Low refrigerant charge.
↓
Leaking fittings or componentsCheck refrigerant for leaks.
Refer to
MTC-92, "
Checking of
Refrigerant Leaks" .
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted. Expansion valve closes a little
compared with the specification.
↓
1. Improper expansion valve
adjustment.
2. Malfunctioning expansion valve.
3. Outlet and inlet may be clogged. • Remove foreign particles by
using compressed air.
• Replace expansion valve.
• Check oil for contamination.
An area of the low-pressure pipe
is colder than areas near the
evaporator outlet. Low-pressure pipe is clogged or
crushed.• Check and repair malfunc-
tioning parts.
• Check oil for contamination.
Air flow volume is not enough or
is too low. Evaporator is frozen.• Check thermo control amp.
Refer to MTC-38, "
Magnet
Clutch Circuit (If Equipped)"
.
• Replace compressor.
• Repair evaporator fins.
• Replace evaporator.
•Refer to MTC-34, "
Front
Blower Motor Circuit" .
AC353A
Gauge indication Refrigerant cycleProbable causeCorrective action
Low-pressure side sometimes be-
comes negative. • Air conditioning system does
not function and does not cy-
clically cool the compart-
ment air.
• The system constantly func-
tions for a certain period of
time after compressor is
stopped and restarted. Refrigerant does not discharge
cyclically.
↓
Moisture is frozen at expan-
sion valve outlet and inlet.
↓
Water is mixed with refrigerant.
• Drain water from refrigerant
or replace refrigerant.
• Replace liquid tank.
AC354A
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TROUBLE DIAGNOSISMTC-53
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Insufficient HeatingINFOID:0000000005930855
SYMPTOM: Insufficient heating
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OPERAT IONAL CHECK - TEMPERATURE INCREASE
1. Turn temperature control dial clockwise to maximum heat position.
2. Check for hot air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to MTC-31, "
Operational Check" .
Does another symptom exist?
YES >> Refer to MTC-23, "How to Perform Trouble Diagnosis for Quick and Accurate Repair" .
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.CHECK COOLANT SYSTEM
1. Check engine coolant level. Refer to CO-11, "
Inspection" (HR16DE) or CO-36, "Inspection" (MR18DE).
2. Check hoses for leaks or kinks.
3. Check Radiator cap. Refer to CO-14, "
Checking Radiator Cap" HR16DE or CO-39, "Checking Radiator
Cap" (MR18DE).
OK or NG
OK >> GO TO 5.
NG >> Repair/replace as necessary.
5.CHECK AIR MIX DOOR CABLE
Check air mix door cable operation. Refer to MTC-65, "
Air Mix Door Cable Adjustment" .
OK or NG
Gauge indication Refrigerant cycleProbable causeCorrective action
Low-pressure side becomes nega-
tive. Liquid tank or front/rear side of
expansion valve’s pipe is frost-
ed or dewed.High-pressure side is closed
and refrigerant does not flow.
↓
Expansion valve or liquid tank
is frosted.Leave the system at rest until
no frost is present. Start it
again to check whether or not
the malfunction is caused by
water or foreign particles.
• If water is the cause, initially
cooling is okay. Then the wa-
ter freezes causing a block-
age. Drain water from
refrigerant or replace refrig-
erant.
• If due to foreign particles, re-
move expansion valve and
remove the particles with dry
and compressed air (not
shop air).
• If either of the above meth- ods cannot correct the mal-
function, replace expansion
valve.
• Replace liquid tank.
• Check oil for contamination.
AC362A
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