Engine front side NISSAN TIIDA 2011 Service User Guide

BL-268
< SERVICE INFORMATION >
BODY REPAIR
4. Front pillar inner reinforcement (RH&LH)
5. Lower dash reinforcement
6. 4th crossmember (RH&LH)
7. Front side member rear extension (RH&LH)
8. 3rd crossmember (RH&LH)
9. Front seat outer rear bracket (RH&LH)
10. Front seat inner rear bracket (RH&LH)
11. 2nd crossmember (RH&LH)
12. Front seat outer front bracket (RH&LH)
13. Front seat inner front bracket (RH&LH)
14. Fender bracket (RH&LH)
15. Strut housing assembly RH
16. Cowl top side upper (RH&LH)
17. Front strut housing (RH&LH)
18. Upper torque rod reinforcement
19. Closing plate assembly RH
20. Engine mount reinforcement
21. Strut tower front reinforcement RH
22. Front hoodledge lower RH
23. Frame bracket outer (RH&LH)
24. Front bumper support bracket (RH&LH)
25. Closing plate (RH&LH)
26. Front suspension rear bracket (RH&LH)
27. Front side member outrigger (RH&LH)
28. Front side member assembly (RH&LH)
29. Front side member (RH&LH)
30. Frame bracket (RH&LH)
31. Closing plate assembly LH
32. Hoodledge connector (RH&LH)
33. Radiator core side support (RH&LH)
34. Radiator core support upper (RH&LH)
35. Hoodledge upper (RH&LH)
36. Hoodledge reinforcement assembly (RH&LH)
37. Dash side (RH&LH)
38. Dash side assembly (RH& LH)
39. Front floor reinforcement (RH&LH)
40. Front floor front (RH&LH)
41. Front floor center
42. Rear seat crossmember
43. Rear center crossmember
44. Rear seat upper crossmember
45. Rear side member (RH&LH)
46. Sill inner extension (RH&LH)
47. Rear side member extension (RH&LH)
48. Rear side member assembly (RH & LH)
49. Rear floor front
50. Rear floor front assembly
51. Rear floor side (RH&LH)
52. Rear floor rear
Revision: May 20102011 Versa

BRC-36
< SERVICE INFORMATION >[ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000005928459
CAUTION:
• Before servicing, disconnect battery negative terminal.
• To remove brake tube, use flare nut wrench to pr
event flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench, tighten flare nut to the specified torque. Refer to BR-11,
"Hydraulic Circuit".
• Do not apply excessive impact to ABS actuator and electric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed the ai r from the brake hydraulic system. Refer to BR-9, "
Bleeding
Brake System".
REMOVAL
1. Disconnect the battery negative terminal.
2. Remove the cowl top. Refer to EI-24, "
Removal and Installation".
3. Disconnect ABS actuator and electric unit (control unit) connector.
4. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
5. Remove brake booster hose from engine. Refer to BR-23, "
Removal and Installation".
6. Remove ABS actuator and electric unit (control unit) bracket bolts.
7. Remove ABS actuator and electric unit (control unit).
1. To front right caliper 2. To rear left wheel cylinder 3. To rear right wheel cylinder
4. To front left caliper 5. From master cylinder primary side 6. From master cylinder secondary side
7. ABS actuator and electric unit (control unit) 8. Harness connector
Front
AWFIA0532GB
Revision: May 2010 2011 Versa

SYSTEM DESCRIPTIONBRC-43
< SERVICE INFORMATION > [VDC/TCS/ABS]
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TCS FunctionINFOID:0000000005928470
• Spinning of the drive wheels is detected by the ABS/TCS/VDC control unit using inputs from the wheel speed sensors. If wheel spin occurs, the drive wheel right and left brake fluid pressure control and engine
fuel cut are conducted while the throttle value is restricted to reduce the engine torque and decrease the
amount of wheel spin. In addition, the throttle openi ng is controlled to achieve the optimum engine torque.
• Depending on road condition, the vehicle may have a sluggi sh feel. This is normal, because optimum trac-
tion has the highest priority during TCS operation.
• TCS may be activated during sudden vehicle acceleration, wide open throttle acceleration, sudden transmis- sion shifts or when the vehicle is driven on a road with a varying surface friction coefficient.
• The SLIP indicator lamp flashes to inform the driver of TCS operation.
VDC FunctionINFOID:0000000005928471
• In addition to the ABS/TCS function, the driver steering amount and brake operation amount are detected
from the steering angle sensor, and the vehicle's driving status (amount of under steering/over steering) is
determined using inputs from the yaw rate/side/decel G sensor, wheel speed sensors, etc. and this informa-
tion is used to improve vehicle stability by controlling the braking and engine torque application to the
wheels.
• The SLIP indicator lamp flashes to inform the driver of VDC operation.
• During VDC operation, the vehicle body and brake pedal may vibrate lightly and a mechanical noise may be
heard. This is normal.
• The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn on when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is on a turn table or a ship while the
engine is running or steep slope. In this case, restart the engine on a normal road and if the ABS warning
lamp, VDC OFF indicator lamp and SLIP indicator lamp turn off, there is no problem.
Wheel SensorsINFOID:0000000005928472
The front sensor units consist of a gear-shaped sensor rotor and a
sensor element. The element contains a magnet around which a coil
is wound. The front wheel sensors are installed on the front of the
wheel knuckles. As the wheel rotates, the sensor generates a
square-wave signal. The frequency increases as the wheel speed
increases.
The rear sensor units consist of wheel hubs with a series of internal
magnets and a sensor element. The rear wheel sensors are installed
on the inner side of the wheel knuckles. As the wheel rotates, the
sensor generates a square-wave signal. The frequency increases as
the wheel speed increases.
Fail-Safe FunctionINFOID:0000000005928473
ABS/EBD SYSTEM
In case of an electrical malfunction with the ABS, the ABS warning lamp, VDC OFF indicator lamp and SLIP
indicator lamp will turn on. In case of an electrical malfunction with the EBD system, the BRAKE warning lamp,
ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp will turn on.
LBR333
WFIA0033E
Revision: May 2010 2011 Versa

BRC-62
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
MAIN RELAY
[ C 111 4 ]During actuator relay OFF, when the actuator relay turns ON, or
when the control line for the relay is shorted to ground.
BRC-72, "Solenoid and
VDC Change-Over Valve
System Inspection"During actuator relay ON, when the actuator relay turns ON, or
when the control line for the relay is open.
ABS SENSOR
[ABNORMAL SIGNAL]
[ C 111 5 ] When wheel sensor input signal is malfunctioning. BRC-67, "
Wheel Sensor
System Inspection"
(NOTE 1)
STOP LAMP SW
[ C 111 6 ] Stop lamp switch or circuit malfunction. BRC-74, "
Stop Lamp
Switch System Inspec-
tion"
FR LH IN ABS SOL
[C1120]
Circuit of front LH IN ABS solenoid
is open or shorted, or control
line is open or shorted to power supply or ground.
BRC-72, "
Solenoid and
VDC Change-Over Valve
System Inspection"
FR LH OUT ABS SOL
[C1121]Circuit of front LH OUT ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
FR RH IN ABS SOL
[C1122] Circuit of front RH IN ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
FR RH OUT ABS SOL
[C1123] Circuit of front RH OUT ABS solenoid is open or shorted, or con-
trol line is open or shorted to power supply or ground.
RR LH IN ABS SOL
[C1124] Circuit of rear LH IN ABS solenoid
is open or shorted, or control
line is open or shorted to power supply or ground.
RR LH OUT ABS SOL
[C1125] Circuit of rear LH OUT ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
RR RH IN ABS SOL
[C1126] Circuit of rear RH IN ABS solenoid
is open or shorted, or control
line is open or shorted to power supply or ground.
RR RH OUT ABS SOL
[C1127] Circuit of rear RH OUT ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
ENGINE SIGNAL 1
[C1130] ECM judges th
e communication between ABS/TCS/VDC control
unit and ECM is abnormal.
BRC-68, "
Engine System
Inspection"
ENGINE SIGNAL 2
[C1131]ECM judges th
e communication between ABS/TCS/VDC control
unit and ECM is abnormal.
ENGINE SIGNAL 3
[C1132] ECM judges th
e communication between ABS/TCS/VDC control
unit and ECM is abnormal.
ENGINE SIGNAL 4
[C1133] ECM judges th
e communication between ABS/TCS/VDC control
unit and ECM is abnormal.
ENGINE SIGNAL 6
[C1136] ECM judges th
e communication between ABS/TCS/VDC control
unit and ECM is abnormal.
PRESS SEN CIRCUIT
[C1142] Pressure sensor signal line is open or shorted, or pressure sensor
is malfunctioning. BRC-77, "
Pressure Sen-
sor System Inspection"
ST ANGLE SEN CIRCUIT
[C1143]Neutral position of steering angle sensor is dislocated, or steering
angle sensor is malfunctioning.
BRC-69, "Steering Angle
Sensor System Inspec-
tion"ST ANGLE SEN SIGNAL
[C1144]Neutral position correction of steering angle sensor is not finished.
YAW RATE SENSOR
[C1145] Yaw rate sensor has generated an error, or yaw rate sensor signal
line is open or shorted.
BRC-70, "
Yaw Rate/
Side/Decel G Sensor
System Inspection"SIDE G-SEN CIRCUIT
[C1146]Lateral G-sensor is malfunctioning, or signal line of lateral G-sen-
sor is open or shorted.
Self-diagnostic item Malfunction detecting condition Check system
Revision: May 2010
2011 Versa

ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)BRC-89
< SERVICE INFORMATION > [VDC/TCS/ABS]
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ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000005928509
CAUTION:
• Before servicing, disconnect battery negative terminal.
• To remove brake tube, use flare nut wrench to pr event flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench, ti ghten flare nut to the specified torque. Refer to BR-11,
"Hydraulic Circuit".
• Do not apply excessive impact to ABS actuator and elect ric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed the air from the brake hydraulic system. Refer to BR-9, "
Bleeding
Brake System".
REMOVAL
1. Disconnect the battery negative terminal.
2. Remove the cowl top. Refer to EI-24, "
Removal and Installation".
3. Disconnect ABS actuator and electric unit (control unit) connector.
4. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
5. Remove brake booster hose from engine. Refer to BR-23, "
Removal and Installation".
6. Remove ABS actuator and electric unit (control unit) bracket bolts.
7. Remove ABS actuator and electric unit (control unit).
1. To front right caliper 2. To rear left wheel cylinder 3. To rear right wheel cylinder
4. To front left caliper 5. From master cylinder primary side 6. From master cylinder secondary side
7. ABS actuator and electric unit (control unit) 8. Harness connector
Front
AWFIA0532GB
Revision: May 2010 2011 Versa

PRECAUTIONSCO-3
< PRECAUTION > [HR16DE]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005930769
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution for Liquid GasketINFOID:0000000005930771
REMOVAL OF LIQUID GASKET SEALING
• After removing nuts and bolts, separate the mating surface, using Tool and remove old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
• Tap Tool to insert it (1), and then slide it by tapping on the side (2)
as shown.
• In areas where Tool is difficult to use, use plastic hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
Tool number : KV10111100 (J-37228)
WBIA0566E
Revision: May 2010 2011 Versa

CVT FLUIDCVT-15
< SERVICE INFORMATION > [RE0F08B]
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FLUID CONDITION CHECK
Changing CVT FluidINFOID:0000000005928731
1. Warm up CVT fluid by driving the vehicle for 10 minutes.
• : Vehicle front
• Radiator (2)
• CVT fluid cooler hose [inlet side (3)]
• Transaxle assembly (4)
2. Drain CVT fluid from CVT fluid cooler hose [outlet side (1)] and refill with new specified NISSAN CVT fluid in the CVT fluid
charging pipe with the engine running at idle speed.
CAUTION:
Only use the specifi ed NISSAN CVT fluid.
3. Refill until new CVT fluid comes out from CVT fluid cooler hose [outlet side (1)]. NOTE:
About 30 to 50% extra fluid will be required for this procedure.
4. Check fluid level and condition. Refer to CVT-14, "
Checking CVT Fluid".
CAUTION:
Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to CVT-48,
"CONSULT-III Function (TRANSMISSION)".
CVT Fluid Cooler CleaningINFOID:0000000005928732
Whenever a CVT is repaired, overhauled, or replaced, the CVT fluid cooler mounted in the radiator must be
inspected and cleaned.
Metal debris and friction material, if present, can be trapped or become deposit in the CVT fluid cooler. This
debris can contaminate the newly serviced CVT or, in severe cases, can block or restrict the flow of CVT fluid.
In either case, malfunction of the newly serviced CVT may occur.
Debris, if present, may deposit as CVT fluid enters the cool er inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
CVT FLUID COOLER CLEANING PROCEDURE
1. Identify the CVT inlet and outlet fluid cooler hoses.
2. Position an oil pan under the inlet and outlet cooler hoses.
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the CVT fluid and check the
CVT main unit and the vehicle for
malfunctions (wire harness, cooler
pipes, etc.)
Milky white or cloudy Water in the fluid Replace the CVT fluid and check for places where water is getting in.
Large amount of
metal powder mixed
in fluid Unusual wear of
sliding parts within
CVTReplace the CVT fluid and check for
improper operation of the CVT.
ATA0022D
Fluid capacity and grade: Refer to
MA-14, "Fluids
and Lubricants".SCIA6088E
Revision: May 2010 2011 Versa

CVT-176
< SERVICE INFORMATION >[RE0F08B]
CVT OIL WARMER SYSTEM
When installing water hoses, install them according to the following:
• Insert CVT water hose according to dimension “A” described
below.
• Set hose clamps (1) at the both ends of fluid cooler hose (2) with dimension (A) from the hose edge.
• Hose clamp should not interfere with the bulge.
*: Refer to the illustrations for the specific position of each hose clamp tab.
• The illustrations indicate the view from the hose ends.
• When installing hose clamps the center line of each clamp tab should be positioned as shown.
WATER HOSE : InspectionINFOID:0000000006068648
INSPECTION AFTER INSTALLATION
Start and warm up the engine. Visually check that there is no leakage of engine coolant and CVT fluid.
CVT FLUID COOLER HOSE
CVT water hose (1) Insert side tube (2) Dimension “A”
CVT water hose A Water inlet-outlet
End reaches the spool portion (B)
CVT oil warmer
CVT water hose B CVT oil warmer
CVT water tube
CVT water hose C CVT water tube
Water pump
JSDIA1291ZZ
Dimension (A) : 5 – 7 mm (0.20 – 0.28 in)
SCIA8123E
CVT water hose
Hose end Paint mark
Position of hose clamp*
CVT water hose A Water inlet-outlet side Facing forward A
CVT oil warmer side
Facing forward A
CVT water hose B CVT oil warmer side
Facing to the right of the vehicle B
CVT water tube side Facing forward A
CVT water hose C CVT water tube side
Facing forward A
Water pump side Facing upward C
D: Vehicle front
E : Vehicle upper
JSDIA1292ZZ
Revision: May 2010
2011 Versa

BASIC SERVICE PROCEDUREEC-583
< SERVICE INFORMATION > [MR18DE]
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1. Remove fuel pump fuse (1) located in IPDM E/R (2).
• : Vehicle front
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
• Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because C11 models do not have fuel return system.
• The fuel hose connection method used when taking fuel pressure check must not be used for other
purposes.
• Be careful not to scratch or put debris around connection area when servicing, so that the quick
connector maintains seal abil ity with O-rings inside.
• Do not perform fuel pressure check with electrical systems operating (i.e. lights, rear defogger, A/C,
etc.) Fuel pressure gauge may indicate false readin gs due to varying engine load and changes in
manifold vacuum.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".
2. Prepare fuel hose for fuel pressure check B and fuel tube adapter (KV10118400) D, then connect fuel pressure gauge A.
• : To quick connector
• : To fuel tube (engine side)
• C: Clamp
• Use suitable fuel hose for fuel pressure check (genuineNISSAN fuel hose without quick connector).
• To avoid unnecessary force or tension to hose, use moder- ately long fuel hose for fuel pressure check.
• Do not use the fuel hose for checking fuel pressure with dam- age or cracks on it.
• Use Pressure Gauge to check fuel pressure.
3. Remove fuel hose. Refer to EM-154, "
Removal and Installation".
• Do not twist or kink fuel hose because it is plastic hose.
4. Connect fuel hose for fuel pressure check (1) to fuel tube (engine side) with clamp (2) as shown in the figure.
• No.2 spool (5)
• Wipe off oil or dirt from hose insertion part using cloth moist-ened with gasoline.
• Apply proper amount of gasoline between top of the fuel tube (3) and No.1 spool (4).
• Insert fuel hose for fuel pressure check until it touches the No.1 spool on fuel tube.
• Use NISSAN genuine hose clamp (part number: 16439 N4710
or 16439 40U00).
• When reconnecting fuel line, always use new clamps.
• Use a torque driver to tighten clamps.
• Install hose clamp to the positi on within 1 - 2 mm (0.04 - 0.08 in).
• Make sure that clamp screw does not contact adjacent parts.
PBIB2958E
Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13 in-lb)
PBIB2982E
PBIB2983E
Revision: May 2010 2011 Versa

TROUBLE DIAGNOSISEC-605
< SERVICE INFORMATION > [MR18DE]
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ECM Harness Connector Terminal LayoutINFOID:0000000006341737
ECM Terminal and Reference ValueINFOID:0000000006341738
PREPARATION
1. ECM (1) is located in the engine room left side near battery.
• : Vehicle front
ECM INSPECTION TABLE
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-III.
CAUTION:
Do not use ECM ground terminals wh en measuring input/output voltage. Doing so may result in dam-
age to the ECMs transistor. Use a ground ot her than ECM terminals, such as the ground.
PBIA9221J
PBIB2959E
Te r m i -
nal No. Wire
color Item
Condition Data (DC Voltage)
1L Throttle control motor
(Open) [Ignition switch: ON]
• Engine stopped
• Shift lever: D (A/T, CVT), 1st (M/T)
• Accelerator pedal: Fully depressed Approximately 3.2 V
2SB Throttle contro
l motor power
supply [Ignition switch: ON]
BATTERY VOLTAGE
(11 - 14 V)
3 G A/F sensor 1 heater [Engine is running]
•
Warm-up condition
• Idle speed (More than 140 seconds after starting en-
gine) Approximately 2.9 - 8.8 V
PBIA8150J
PBIA8148J
Revision: May 2010
2011 Versa