system NISSAN TIIDA 2011 Service Repair Manual

P0441 EVAP CONTROL SYSTEMEC-285
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3. Disconnect vacuum hose connected to EVAP canister
purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-79, "
System
Description".
4. Start engine and let it idle. Do not depress accelerator pedal even slightly.
5. Check vacuum gauge indication before 60 seconds passed after starting engine.
6. Revving engine up to 2,000rpm after 100 seconds passed after starting engine.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
4.CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection. Refer to EC-79, "
System Description".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair it.
5.CHECK EVAP PURGE HOSE AND PURGE PORT
1. Disconnect purge hoses connect ed to EVAP service port A and
EVAP canister purge volume control solenoid valve B.
2. Blow air into each hose and EVAP purge port C.
3. Check that air flows freely.
Is the inspection result normal?
YES-1 >> With CONSULT-III: GO TO 6.
YES-2 >> Without CONSULT-III: GO TO 7.
NO >> Repair or clean hoses and/or purge port.
6.CHECK EVAP CANISTER PURGE VO LUME CONTROL SOLENOID VALVE
With CONSULT-III
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 7. Vacuum should not exist.
Vacuum should exist.
SEF367U
SEF368U
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EC-286
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P0441 EVAP CONTROL SYSTEM
7.CHECK EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
Refer to EC-300, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to FL-15, "
Removal and
Installation (HR16DE)".
8.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace EVAP control system pressure sensor. Refer to FL-15, "
Removal and Installation
(HR16DE)".
9.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION
Refer to EC-319, "
DTC Logic" for DTC P0452, EC-326, "DTC Logic" for DTC P0453.
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace EVAP control system pressure sensor. Refer to FL-15, "
Removal and Installation
(HR16DE)".
10.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EV AP canister vent control valve.
2. Check the rubber tube for clogging.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Clean the rubber tube using an air blower.
11 .CHECK DRAIN FILTER
Refer to EC-287, "
Component Inspection (Drain filter)".
Is the inspection result normal?
YES >> GO TO 12.
NO >> Replace drain filter.
12.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-308, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Replace EVAP canister vent control valve. Refer to FL-15, "
Removal and Installation (HR16DE)".
13.CHECK EVAP PURGE LINE
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to EC-501, "
Inspection".
Is the inspection result normal?
YES >> GO TO 14.
NO >> Replace it.
14.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 15.
15.CHECK INTERMITTENT INCIDENTWater should not exist.
Revision: May 2010
2011 Versa

P0441 EVAP CONTROL SYSTEMEC-287
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Refer to
EC-122, "Diagnosis Procedure".
>> INSPECTION END
Component Inspection (Drain filter)INFOID:0000000005929955
1.CHECK DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace drain filter.
PBIB3641E
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EC-288
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P0442 EVAP CONTROL SYSTEM
P0442 EVAP CONTROL SYSTEM
DTC LogicINFOID:0000000005929956
DTC DETECTION LOGIC
NOTE:
If DTC P0442 is displayed with DTC P0456, first pe
rform the trouble diagnosis for DTC P0456. Refer to
EC-339, "
DTC Logic".
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canister
purge volume control solenoid valve, under the following “Vacuum test” conditions.
The EVAP canister vent control valve is closed to shut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0442 EVAP control system
small leak detected
(negative pressure) EVAP control system has a leak, EVAP
control system does not operate prop-
erly. • Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used
• Fuel filler cap remains open or fails to close.
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
• Foreign matter caught in EVAP canister vent con- trol valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
• EVAP purge line rubber tube bent
• Loose or disconnected rubber tube
• EVAP canister vent control valve and the circuit
• EVAP canister purge volume control solenoid valve and the circuit
• Fuel tank temperature sensor
• O-ring of EVAP canister vent control valve is missing or damaged
• EVAP canister is saturated with water
• EVAP control system pressure sensor
• Fuel level sensor and the circuit
• Refueling EVAP vapor cut valve
• ORVR system leaks
• Drain filter
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P0442 EVAP CONTROL SYSTEMEC-289
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• If the fuel filler cap is not tigh
tened properly, the MIL may come on.
• Use only a genuine NISSAN rubber tube as a replacement.
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
• Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Always perform test at a temperature of 0 to 30 °C (32 to 86 °F).
NOTE:
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
Do you have CONSULT-III?
YES >> GO TO 2.
NO >> GO TO 3.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT-III
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70 °C (32 - 158° F)
INT/A TEMP SE: 0 - 30 °C (32 - 86° F)
5. Select “EVP V/S LEAK P0456/P1456” of “EV APORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-III screen, go to
EC-20, "
BASIC INSPECTION : Special Repair Requirement".
Which is displayed on CONSULT-III screen?
OK >> INSPECTION END
NG >> Go to EC-289, "
Diagnosis Procedure".
3.PERFORM COMPONENT FUNCTION CHECK
With GST
NOTE:
Be sure to read the explanation of EC-30, "
SRT Set Driving Pattern" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-30, "
SRT Set Driving Pattern".
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select Service $07 with GST.
Is 1st trip DTC displayed?
YES-1 >> P0441: Go to EC-284, "Diagnosis Procedure".
YES-2 >> P0442: Go to EC-289, "
Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000005929957
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
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EC-290
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P0442 EVAP CONTROL SYSTEM
2. Check for genuine NISSAN fuel filler cap design.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace with genuine NISSAN fuel filler cap. Refer to
FL-10, "
Component".
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened proper ly by rotating the cap clockwise.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Open fuel filler cap, then clean cap and fuel filler neck threads using air blower. Then retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-293, "
Component Inspection (Fuel filler cap)".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace fuel filler cap with a genuine one. Refer to FL-10, "
Component".
5.CHECK FOR EVAP LEAK
Refer to EC-501, "
Inspection".
Is there any leak in EVAP line?
YES >> Repair or replace.
NO >> GO TO 6.
6.CHECK DRAIN FILTER
Refer to EC-293, "
Component Inspection (Drain filter)".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace drain filter.
7.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
• EVAP canister vent control valve is installed properly. Refer to FL-15, "
Removal and Installation (HR16DE)".
• EVAP canister vent control valve. Refer to EC-308, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace EVAP canister vent control valve and O-ring. Refer to FL-15, "
Removal and
Installation (HR16DE)".
8.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.
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2. Does water drain from the EVAP canister?
Does water drain from
the EVAP canister?
YES >> GO TO 9.
NO-1 >> With CONSULT-III: GO TO 11.
NO-2 >> Without CONSULT-III: GO TO 12.
9.CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 1.9 kg (4.2 lb).
Is the inspection result normal?
YES-1 >> With CONSULT-III: GO TO 11.
YES-2 >> Without CONSULT-III: GO TO 12.
NO >> GO TO 10.
10.DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose between EVAP canister and vehi cle frame for clogging or poor connection
>> Repair hose or replace EVAP canister. Refer to FL-15, "
Removal and Installation (HR16DE)".
11 .CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V ” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL C/V” opening to 100%.
5. Check vacuum hose for vacuum.
Is the inspection result normal?
YES >> GO TO 14.
NO >> GO TO 13.
12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Is the inspection result normal?
YES >> GO TO 14.
NO >> GO TO 13.
13.CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-79, "
System Description".
Is the inspection result normal?
PBIB1213E
Vacuum should exist.
Vacuum should exist.
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EC-292
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P0442 EVAP CONTROL SYSTEM
YES >> GO TO 14.
NO >> Repair or reconnect the hose.
14.CHECK EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
Refer to EC-300, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to EM-27, "
Exploded View".
15.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-248, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 16.
NO >> Replace fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-6, "
Removal and
Installation".
16.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-316, "
DTC Logic".
Is the inspection result normal?
YES >> GO TO 17.
NO >> Replace EVAP control system pressure sensor. Refer to FL-15, "
Exploded View".
17.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-79, "
System Description".
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or reconnect the hose.
18.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 19.
19.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-453, "
Description".
Is the inspection result normal?
YES >> GO TO 20.
NO >> Repair or replace hoses and tubes.
20.CHECK RECIRCULATION LINE
Check recirculation line between fuel filler tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
Is the inspection result normal?
YES >> GO TO 21.
NO >> Repair or replace hose, tube or fuel filler tube.
21.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-456, "
Component Inspection (Refueli ng EVAP vapor cut valve)".
Is the inspection result normal?
YES >> GO TO 22.
NO >> Replace refueling EVAP vapor cut valve with fuel tank.
22.CHECK FUEL LEVEL SENSOR
Refer to DI-17, "
Fuel Level Sensor Signal Inspection".
Is the inspection result normal?
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P0442 EVAP CONTROL SYSTEMEC-293
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YES >> GO TO 23.
NO >> Replace fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-6, "
Removal and
Installation".
23.CHECK INTERMITTENT INCIDENT
Refer to EC-122, "
Diagnosis Procedure".
>> INSPECTION END
Component Inspection (Fuel filler cap)INFOID:0000000005929958
1.CHECK FUEL FILLER CAP
1. Turn ignition switch OFF.
2. Remove fuel filler cap.
3. Wipe clean valve housing.
4. Install fuel filler cap adapter (commercial service tool) to fuel filler cap.
5. Check valve opening pressure and vacuum.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE FUEL FILLER CAP
Replace fuel filler cap. Refer to FL-10, "
Component".
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may
illuminate.
>> INSPECTION END
Component Inspection (Drain filter)INFOID:0000000006141019
1.CHECK DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
SEF445Y
Pressure: 15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 -
2.90 psi)
Vacuum: −6.0 to −3.3 kPa ( −0.061 to −0.034 kg/cm
2,
− 0.87 to −0.48 psi)
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EC-294
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P0442 EVAP CONTROL SYSTEM
4. Blow air into port A and check t
hat it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace drain filter.
PBIB3641E
Revision: May 2010 2011 Versa