NISSAN X-TRAIL 2005 Service Repair Manual

REPAIR FOR COMPONENT PARTS
AT-457
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT

Control Valve Upper BodyECS00EC2
COMPONENTS
SCIA2960J

AT-458
[ALL]
REPAIR FOR COMPONENT PARTS

DISASSEMBLY
1. Remove valves at retainer plates.
CAUTION:
Do not use a magnetic pick-up tool.
a. Use a screwdriver to remove retainer plates.
b. Remove retainer plates while holding spring, plugs or sleeves.
CAUTION:
Remove plugs slowly to prevent internal parts from jumping
out.
1. Retainer plate 2. Plug 3. Cooler check valve spring
4. Cooler check valve 5. Control valve upper body 6. Pilot valve
7. Pilot valve spring 8. Retainer plate 9. 1-2 accumulator retainer plate
10. 1-2 accumulator piston spring 11. 1-2 accumulator piston 12. Plug
13. Retainer plate 14. Retainer plate 15. Plug
16. 1st reducing valve 17. 1st reducing valve spring 18. Retainer plate
19. 3-2 timing valve spring 20. 3-2 timing valve 21. Retainer plate
22. Plug 23. Overrun clutch reducing valve 24. Overrun clutch reducing valve spring
25. Retainer plate 26. Torque converter relief valve spring 27. Torque converter relief valve
28. Retainer plate 29. Sleeve 30. Plug
31. Torque converter clutch control valve
spring32. Torque converter clutch control
valve33. Retainer plate
34. Plug 35. 1-2 accumulator valve spring 36. 1-2 accumulator valve
SCIA4979E
SAT553G
SAT554G

REPAIR FOR COMPONENT PARTS
AT-459
[ALL]
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AT

c. Place mating surface of valve body face down, and remove
internal parts.
CAUTION:

If a valve is hard to remove, place valve body face down
and lightly tap it with a soft hammer.

Be careful not to drop or damage valves and sleeves.
INSPECTION
Valve Spring

Measure free length and outer diameter of each valve spring.
Also check for damage or deformation. Refer to AT- 5 3 0 , "
SER-
VICE DATA AND SPECIFICATIONS (SDS)" .

Replace valve springs if deformed or fatigued.
Control Valves

Check sliding surfaces of valves, sleeves and plugs.
ASSEMBLY
CAUTION:

Apply ATF to all components before installation.

Lay control valve body down when installing valves. Do not
stand control valve body upright.

Lubricate control valve body and all valves with ATF. Install con-
trol valves by sliding them carefully into their bores.
CAUTION:

Install each control valve one by one.

Install control valves after checking, because some of
them are similar.

Be careful not to scratch or damage valve body.
SAT137D
SAT138D
SAT139D
SAT140DA

AT-460
[ALL]
REPAIR FOR COMPONENT PARTS

–Wrap a small screwdriver with vinyl tape and use it to insert
valves into their proper positions.
1-2 Accumulator Valve

Install 1-2 accumulator valve. Align 1-2 accumulator retainer
plate from opposite side of control valve body.

Install 1-2 accumulator piston spring, 1-2 accumulator valve
spring, 1-2 accumulator piston and plugs.

Install retainer plates.
–While pushing plugs (with 1-2 accumulator piston spring and 1-2
accumulator valve spring), install retainer plate.
Retainer Plate (Control Valve Upper Body)
Unit: mm (in)

Install proper retainer plates.
Refer to AT- 4 5 7 , "
Control Valve Upper Body" .
SAT141D
SCIA5638E
SAT143D
Loca
tionName of control valve Width A Length B
L14 Pilot valve
6.0 (0.236)21.5 (0.846) L16 1st reducing valve
L17 3-2 timing valve
L19 Torque converter relief valve
L151-2 accumulator valve
40.5 (1.594)
1-2 accumulator piston
L18 Overrun clutch reducing valve
24.0 (0.945)
L21 Cooler check valve
L20 Torque converter clutch control valve 28.0 (1.102)
SAT086F

REPAIR FOR COMPONENT PARTS
AT-461
[ALL]
D
E
F
G
H
I
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K
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MA
B
AT

Control Valve Lower BodyECS00EC3
COMPONENTS
SCIA2959J

AT-462
[ALL]
REPAIR FOR COMPONENT PARTS

DISASSEMBLY

Remove valves at retainer plates.
For removal procedures, refer to AT- 4 5 8 , "
DISASSEMBLY" .
INSPECTION
Valve Springs

Check each valve spring for damage or deformation. Also mea-
sure free length and outer diameter. Refer to AT- 5 3 0 , "
SERVICE
DATA AND SPECIFICATIONS (SDS)" .

Replace valve springs if deformed or fatigued.
Control Valves

Check sliding surfaces of control valves, sleeves and plugs for damage.
ASSEMBLY
CAUTION:

Apply ATF to all components before installation.

Lay control valve body down when installing valves. Do not
stand control valve body upright.
1. Retainer plate 2. Pressure modifier piston spring 3. Pressure modifier piston
4. Parallel pin 5. Sleeve 6. Pressure modifier valve spring
7. Pressure modifier valve 8. Control valve lower body 9. Manual valve
10. Pressure regulator valve 11. Pressure regulator valve spring 12. Spring seat
13. Plug 14. Retainer plate 15. Sleeve
16. Overrun clutch control valve spring 17. Overrun clutch control valve 18. Plug
19. Retainer plate 20. Accumulator control valve spring 21. Accumulator control valve
22. Plug 23. Retainer plate 24. Retainer plate
25. Shift valve A spring 26. Shift valve A 27. Retainer plate
28. Plug 29. Shuttle plug 30. Shuttle valve spring
31. Shuttle valve 32. Shift valve B spring 33. Shift valve B
34. Plug 35. Retainer plate
SCIA4978E
SAT138D
SAT139D

REPAIR FOR COMPONENT PARTS
AT-463
[ALL]
D
E
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AT


Install control valves.
For installation procedures, refer to AT- 4 5 9 , "
ASSEMBLY" .
Retainer Plate (Control Valve Lower Body)

Install proper retainer plates. Refer to AT- 4 6 1 , "COMPONENTS" .
Unit: mm (in)
SCIA4978E

Loca
tionName of control valve and plug Width A Length B Type
L3 Pressure regulator valve
6.0
(0.236)28.0
(1.102)I L5 Accumulator control valve
L6 Shift valve A
L4 Overrun clutch control valve
L13 Pressure modifier valve
L7 Shuttle valve
L12 Shift valve B17.0
(0.669)24.0
(0.945)II
SAT089F

AT-464
[ALL]
REPAIR FOR COMPONENT PARTS

Reverse ClutchECS00EC4
COMPONENTS
DISASSEMBLY
1. Check operation of reverse clutch
a. Install seal ring onto drum support of oil pump cover and install
reverse clutch assembly. Apply compressed air to oil hole.
b. Check to see that retaining plate moves to snap ring.
c. If retaining plate does not contact snap ring:

D-ring might be damaged.

Seal ring might be damaged.

Fluid might be leaking past piston check ball.
2. Remove snap ring.
3. Remove drive plates, driven plates, retaining plate, and dish
plates.
1. Reverse clutch drum 2. D-ring 3. Seal ring
4. Reverse clutch piston 5. Return spring 6. Spring retainer
7. Snap ring 8. Dish plate 9. Driven plate
10. Retaining plate 11. Snap ring 12. Drive plate
SCIA3889E
SAT092F
SCIA5639E

REPAIR FOR COMPONENT PARTS
AT-465
[ALL]
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4. Set SST on spring retainer and remove snap ring from reverse
clutch drum while compressing return spring.
CAUTION:

Set SST directly over return spring.

Do not expand snap ring excessively.
5. Remove spring retainer and return springs.
6. Remove reverse clutch piston from reverse clutch drum by turn-
ing it.
7. Remove D-ring and seal ring from reverse clutch piston.
INSPECTION
Reverse Clutch Snap Rings, Spring Retainer and Return Spring

Check for deformation, fatigue or damage.
If necessary, replace.
Reverse Clutch Drive Plates

Check facing for burns, cracks or damage.

Measure the thickness of facing.

If not within wear limit, replace.
Reverse Clutch Dish Plates

Check for deformation or damage.

Measure the thickness of dish plate.

If deformed or fatigued, replace.
Reverse Clutch Piston

Make sure that check balls are not fixed.

Apply compressed air to check ball oil hole opposite the return spring. Make sure there is no air leakage.
SAT094FC
SAT096F
Thickness of drive plate:
Standard value: 1.6 mm (0.063 in)
Wear limit: 1.4 mm (0.055 in)
SAT162D
Thickness of dish plate: 3.08 mm (0.1213 in)
SAT163D

AT-466
[ALL]
REPAIR FOR COMPONENT PARTS


Apply compressed air to oil hole on return spring side to make
sure that air leaks past ball.
ASSEMBLY
1. Install D-ring and Seal ring on piston.
CAUTION:

Take care with the direction of Seal ring.

Apply ATF to D-ring and seal ring.

Do not reuse D-ring and seal ring.
2. Install reverse clutch piston by turning it slowly.
CAUTION:
Apply ATF to inner surface of drum.
3. Install return springs and spring retainer on reverse clutch pis-
ton.
4. Set SST on spring retainer and install snap ring while compress-
ing return spring.
CAUTION:

Set SST directly over return spring.

Do not expand snap ring excessively.
SCIA0192E
SCIA3735E
SAT096F
SAT094FC