warning OPEL COMBO 2010 Repair Manual

142 Self-help, vehicle careTyre repair kit
3
Minor damage to the tyre tread or sidewall
can be repaired with the tyre repair kit.
Do not remove the foreign body from the
tyre.
T y r e d a m a g e e x c e e d i n g 4 m m o r t ha t i s o n
the rim cannot be repaired with the tyre
repair kit.
Important information 3145.
In the event of a flat tyre:
zSwitch on the hazard warning flashers,
apply the hand brake, engage first gear
or reverse.
zSet up the warning triangle correctly.
Warning triangle 3133.On the Combo, the tyre repair kit is located
behind a cover on the left in the side trim of
the luggage compartment. On the Combo
Van, it is located in a compartment behind
the driver’s seat.
To open the cover 3, press to release the
retaining lugs.
1. Remove bag containing tyre repair kit
from compartment. Carefully remove
parts from bag.
2. Remove the compressor.
Picture no: 13639T.tif
3. Remove the electrical connection
cable and air hose from the stowage
compartments on the underside of the
compressor.
9 Warning
Do not drive faster than 80 km/h.
Do not use the temporary spare wheel
for a lengthy period.
Steering and handling may be affected.

144 Self-help, vehicle care
Picture no: 15797t.tif
If the prescribed tyre pressure is not
reached within 10 minutes, remove the
tyre repair kit. Move the vehicle by one
tyre rotation. Attach the tyre repair kit
again and continue the filling
procedure for 10 minutes. If the
prescribed tyre pressure is still not
reached, the tyre is too damaged to
repair. Contact a workshop. Drain excess tyre pressure with the
button over the pressure indicator.
Do not run the compressor for more
than 10 minutes - see "Important
information" 3145.
15. Detach the tyre repair kit. Screw the
filler hose to the free connection on the
sealant bottle. This prevents sealant
leakage. Stow the tyre repair kit in the
luggage compartment.
16. Wipe away any sealant spill with a
cloth.
17. Collapse the warning triangle and stow
it in the luggage compartment or
stowage compartment 3133.
18. Take the supplied sticker indicating
maximum permitted speed and affix
it in the driver’s field of view.
19. Continue driving immediately to allow
the sealant to distribute evenly
throughout the tyre. Stop after approx.
10 km (no more than 10 minutes) and
check tyre pressure. Screw the
compressor air hose directly onto the
tyre valve (see Fig. 15798 T).
Picture no: 15798t.tif
If tyre pressure is more than 1.3 bar,
adjust to the prescribed value. Repeat
the procedure until there is no more
pressure loss.
If the tyre pressure has dropped below
1.3 bar, the vehicle must not be used.
Contact a workshop for assistance.
20. Stow the tyre repair kit 3142.

147
Self-help, vehicle care
Picture no: 15543s.tif
Fuses and the most important
circuits they protectSome circuits may be protected by several
fuses.
The figures on pages 147, 148 depict
the fuse boxes of vehicles with engine
Z13DTJ
1). Fuse boxes of other engines
are depicted on pages 149, 150.
Picture no:
1)Sales designation
3184.
No. Circuit
1
Central control unit
2
Engine control unit
No. Circuit
3
Instruments, information display,
light switch, horn, hazard warning
lamps, electronic immobiliser
4
Towing equipment, number plate
lampsNo. Circuit
5
Electric window (left)
6
–
7
–
8
Starter
9
Fuel injection system, fuel pump,
stationary heater
10
Horn
11
Central control unit
12
Information display, infotainment
system
13
Anti-theft alarm system
14
Exterior mirrors
15
Windscreen washer system
16
Courtesy lamp
17
Central control unit
18
–

167 Opel Service, maintenance
⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
302
603
904
1205
150
Visually inspect steering bellows, track rods and axle drive xxxxx
Check track-rod ends and suspension ball joints xxxxx
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not out
of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and not
out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
For Germany only: carry out emissions inspection (AU), general inspection (HU) First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually

170 Opel Service, maintenance⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect steering bellows, track rods and axle drive x x x x x
Check track-rod ends and suspension ball joints x x x x x
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not
out of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and
not out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually

171
Opel Service, maintenance
Additional service workAdditional work ⊕
Additional work is work which is not
required for every service but can be
carried out along with a regular service.
Time allowances for such work are not
included within the scope of a regular
service and must be accounted for
separately. However, it is more cost
effective to carry out this work as part of a
planned service than to have it done
separately.
Extreme operating conditions o
Operating conditions are considered
extreme when one or more of the following
occur frequently:
zCold starts,
zStop-and-go,
zCaravan/trailer towing,
zDriving on inclines and/or in high
altitudes,
zPoor road conditions,
zSand and dust,
zExtreme temperature fluctuations.
Police vehicles, taxis and driving school
vehicles are also classified as operating
under extreme conditions.When operating conditions are extreme, it
may be necessary to have certain service
work carried out more frequently than the
planned service intervals.
We recommend obtaining technical advice
for the service requirements of your vehicle
based on the special conditions of use.
Recommended fluids and
lubricants Only use products which have been tested
and approved. Damage caused by using
non-approved operating materials is not
covered by the warranty.
9 Warning
Fuels are dangerous and require
appropriate care when handling. If
swallowed, immediately call a doctor.
Do not inhale fumes and avoid contact
with the skin. Keep out of the reach of
children. Fuels must not be allowed to
contaminate wastewater, groundwater
or soils. Dispose of empty containers
properly. Always keep in mind that fuels
are hazardous to health.

174 Opel Service, maintenanceGenuine Opel Parts and
Accessories We recommend that you use "Genuine
Opel Parts and Accessories" and
conversion parts approved expressly for
your vehicle type. These parts have
undergone special tests to establish their
reliability, safety and specific suitability for
Opel vehicles. Despite continuous market
monitoring, we cannot assess or guarantee
these attributes for other products, even if
they have been granted approval by the
relevant authorities or in some other form.
"Genuine Opel Parts and Accessories" and
conversion parts approved by Opel can be
obtained from your Opel Partner, who can
provide comprehensive advice on
permitted technical changes and ensure
correct installation.
Picture no: 17922s.tif
Performing work To avoid injury from moving parts and
cables conducting ignition voltage, only
carry out engine compartment checks
(e. g. checking brake fluid or engine oil
level) when the ignition is switched off.
Picture no: 11671s.tif
To aid identification, the caps used when
topping up engine oil, coolant and washer
fluid as well as the oil dipstick are coloured
yellow.
9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start operating
even if the ignition is off.
9 Warning
The ignition system 3 and Xenon
headlamps 3 use extremely high
voltage. Do not touch.

177
Opel Service, maintenance
Diesel fuel filter On the event of engine oil change, have
fuel filter checked for possible water
residue by a workshop.
Illumination of A indicates water in the
fuel filter 3.
Have fuel filter checked at shorter intervals
if the vehicle is subjected to extreme
operating conditions such as high humidity
(primarily in coastal areas), extremely high
or low outside temperatures and
substantially varying daytime and
night-time temperatures.
Coolant The coolant provides anti-freeze
protection down to approx. -28 C. .
Picture no: 11676s.tif
Antifreeze and corrosion protection
Have the concentration of the radiator
contents tested by a workshop before
winter starts. The amount of antifreeze
must provide protection down to approx.
-28 C. A lower antifreeze concentration
will reduce the amount of protection from
frost and corrosion. Add antifreeze if
necessary.
If coolant loss is topped up with water,
have concentration checked and add
antifreeze if necessary. Caution
Only use approved anti-freeze.
Coolant additives for additional
corrosion protection and sealing small
leaks can cause operation problems. No
liability is accepted for damage caused
by using coolant additives.
9 Warning
Antifreeze is a danger to health; it must
therefore be kept in the original
container and out of the reach of
children.

178 Opel Service, maintenance
Picture no: 13213s.tif
Coolant level
In a closed cooling system, there is hardly
any loss.
When the cooling system is cold, the level of
coolant should lie above the KALT/COLD
mark. Top up if the level is low. Top up with anti-freeze. If no anti-freeze is
available, fill with clean tap water or
distilled water. Have the anti-freeze
concentration checked.
Have the cause of coolant loss rectified by
a workshop.
Fit the cap on straight and tighten it.
Brakes A screeching noise indicates that the brake
lining is at its minimum thickness.
Continued driving is possible. Have the
brake lining replace as soon as possible.
Once new brake lining is fitted, do not
brake unnecessarily hard for the first
200 km.
9 Warning
Allow the engine to cool before opening
the cap. Carefully open the cap,
relieving the overpressure slowly.
Caution
Too low a coolant level can cause
engine damage.

179
Opel Service, maintenance
Brake fluid Changing brake fluid
Brake fluid is hygroscopic, i. e. it absorbs
water. If the brakes become hot, such as
when driving on long downhill stretches,
vapour bubbles can form in the water,
which can have an extremely adverse
effect on braking power (depending on the
proportion of water).
Therefore, keep to the specified change
intervals.
Picture no: 13328j.tif
Windscreen wiper replacement Wiper blades on the windscreen
Lift wiper arm. Move release lever and
detach wiper blade.
Picture no: 9392t.tif
Wiper blades 3 on the rear window
Lift wiper arm. Disengage wiper blade as
shown in illustration and remove.
9 Warning
Brake fluid is poisonous and corrosive.
Do not allow it to come into contact with
eyes, skin, fabrics or painted surfaces.
9 Warning
Have the brake fluid change performed
by a workshop. Please comply with the
legal environmental and health
regulations – concerning the disposal of
brake fluid.