oil type OPEL FRONTERA 1998 Workshop Manual

7A–36 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0722 (FLASHING CODE 11) OUTPUT REVOLUTION SENSOR FAILURE (SP2)
D07RY00018Circuit description:
Vehicle speed information is provided to the TCM by the
output revolution sensor. This sensor is located in the
transmission adapter housing. The output revolution
sensor is an electromagnetic pulse pickup type that
generates a speed signal according to the revolution of
the transmission output shaft. As a result, the sensor
sends a sine wave signal (AC) to the TCM, which
converts this sine wave signal (pulse voltage) to a km/h
signal.
Fail-safe control:
The TCM controls fail-safe by detecting output revolution
sensor failure.
Failure detection:
• When not even 1 pulse is input in the output
revolution sensor during the time 4 pulses are input
in the speed meter sensor.
• When the failure criteria is continuously 500 times
from the time ignition is turned ON until it is turned
OFF.
• Detection inhibit condition:
When speed meter sensor revolution is less than 80
rpm.
Contents of control:
At failure detection
• Uses the vehicle speed calculated by speed meter
sensor for shift control
• Keeps the condition of transfer (High/Low judgment)
just before detection until vehicle speed is 0km/h,
and changes shift map to L4 map (3
4UP None) at
vehicle speed 0km/h.
• Use high oil temperature map according to shift map
priority at correct oil temperature control.
• Squat control inhibit
• Up hill and down hill control inhibit
• Reverse lockout control inhibit• Stores the failure information in failure-memory
At failure decision
Executes following items in addition to above control
items at failure detection.
•Blinks "CHECK TRANS" lamp
Conditions of turning "CHECK TRANS" off:
Turns "CHECK TRANS" lamp off when judged 0km/h by
speed meter sensor after more than 1 pulse input in the
output revolution sensor and finished vehicle speed
calculation during the time 4 pulse are input in the speed
meter sensor.
Reversion conditions from fail-safe:
Recovers at the same time as the conditions of turning
“CHECK TRANS” lamp off are satisfied.
Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) When the vehicle is running, a speed signal is input
from the output revolution sensor to the TCM.
(2) At this test, the continuity of circuit wiring and the
output revolution sensor is checked.
(3) At this test, the continuity of the output revolution
sensor is checked.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.

7A–38 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0727 (FLASHING CODE 13) ENGINE REVOLUTION SIGNAL FAILURE (NE)
D07RY00019Circuit description:
Engine revolution (rpm) signals are sent from Engine
Control Module (ECM) to the Transmission Control
Module (TCM).
The engine speed sensor is an electromagnetic pulse
pickup type that generates signals when the flywheel
gear revolves (2 pulses at a single revolution of the
flywheel gear).
The TCM converts these sine wave signals into engine
revolution (RPM) signals.
Fail-safe control:
The TCM controls fail-safe by detecting engine revolution
sensor failure.
Failure detection:
• When input revolution is more than 2000 rpm
• When not even 1 pulse is input in the engine
revolution signal during 5 seconds
• Detection inhibit condition: At 4th gear
Contents of control:
At failure detection
• Up hill and down hill control inhibit
• Oil temperature sensor failure detection inhibit
• Blinks "CHECK TRANS" lamp
• Stores the failure information in failure memory.
At failure decision
Same as failure detection
Conditions of turning "CHECK TRANS" lamp off:
Turns "CHECK TRANS" lamp off when judged 0km/h by
speed meter sensor after the engine revolution signal
pulses are input 250 pulses normally.
(however, uses 0 km/h judgment by back-up vehicle
speed at output revolution failure)
Reversion conditions from fail-safe:
Recovers at the same time as the conditions of turning
“CHECK TRANS” lamp off are satisfied.Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) Engine revolution signals are input from the ECM into
the TCM.
(2) When the engine idling, voltage fluctuates with (AC
intermittent) range of less than 1.4V
9 16V.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.

7A–78 AUTOMATIC TRANSMISSION (AW30-40LE)
F07RY00019
225RY00001
220RY00001
244RX00001
PATTERN SELECT SWITCH INSPECTION
Inspect that there is continuity between each terminals.
OVERDRIVE OFF SWITCH INSPECTION
Inspect that there is continuity between terminals 2 and 4.
SOLENOID INSPECTION
1. Resistance check
• Using an ohmmeter, check the resistance between each
terminals (S1/S2/SL) and body.
• Using an ohmmeter, check the resistance between
terminals (STH) and (STHG).

NOTE:
If the pressure contorl solenoid resistance is not within
specification, replace the valve body assembly.
2. Operation Check
Check the solenoid operation by blowing into an oil hole as
shown in the figure.
Solenoid S1 and S2 (Normal close type)
Solenoid S1, S2 and Lock-up
solenoid resistance11 - 15(20C)
12 - 16
(40C)
Pressure control solenoid
resistance5 - 5.6
(20C)
5.4 - 6.1
(40C)
When battery terminal is
disconnectedNo air leaks
When battery terminal is
connectedAir passes through

7A–94 AUTOMATIC TRANSMISSION (AW30-40LE)
240RY00006
240RY00007
240RY00008
244RY00003
Important operations
1. Converter housing
Remove the six bolts.
Remove the transmission housing.
2. Oil pan
NOTE:
Do not turn over the transmission as this will contaminate
the valve body with foreign materials in the bottom of the
pan.
Remove the nineteen bolts.
Remove pan by lifting the transmission case.
Seal cutter: 5-8840-2153-0 (J-37228)
Examine particles in pan
Remove the magnet and use it to collect any steel chips.
Look carefully at the chips and par ticles in the pan and on
the magnet to anticipate what type of wear you will find in
the transmission:
Steel (magnetic).....bearing, gear and clutch plate wear
Brass (non-magnetic)...bushing wear
3. Oil strainer assembly
Remove four bolts holding the oil strainer.
NOTE:
When reassembling components, install a new oil strainer
assembly.

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–107
DISASSEMBLY, INSPECTION AND
REASSEMBLY OF MINOR COMPONENTS
The instructions here are organized so that you work on only
one component group at a time.
This will help avoid confusion from similar-looking parts of
different subassemblies being on your workbench at the same
time.
The component groups are inspected and repaired from the
converter housing side.
As much as possible, complete the inspection, repair and
reassembly before proceeding to the next component group. If
a component group cannot be reassembled because parts are
being ordered, be sure to keep all parts of that group in a
separate container while proceeding with disassembly,
inspection, repair and reassembly of other component groups.
Recommended ATF type BESCO ATF II or III.
GENERAL CLEANING NOTES:
1. All disassembled parts should be washed clean and any
fluid passages and holes blown through with compressed
air.
2. When using compressed air to dry parts, always aim away
from yourself to prevent accidentally spraying automatic
transmission fluid in your face.
3. The recommended automatic transmission fluid should be
used for cleaning.
PARTS ARRANGEMENT:
1. After cleaning, the par ts should be arranged in proper order
to allow performing inspection, repairs, and reassembly
with efficiency.
2. When disassembling a valve body, be sure to keep each
valve together with the corresponding spring.
3. New brakes and clutches that are to be used for
replacement must be soaked in transmission fluid for at
least thir ty before assembly.
GENERAL ASSEMBLY:
1. All oil seal rings, clutch discs, clutch plates, rotating parts,
and sliding surfaces should be coated with transmission
fluid prior to reassembly.
2. All gaskets and rubber O-rings should be replaced.
3. Make sure that ends of a snap ring are not aligned with one
of the cutouts and are installed in the groove correctly.
4. If a worn bushing is to be replaced, the subassembly
containing that bushing must be replaced.
5.Check thrust bearings and races for wear or damage.
Replace if necessary.
6. Use petroleum jelly or vaseline to keep par ts in place.