instrument panel OPEL FRONTERA 1998 User Guide

6E–31 ENGINE DRIVEABILITY AND EMISSIONS
Engine Component Locator Table
Number
NameLocation
1Linear Exhaust Gas Recirculation (EGR) ValveRear right side of the engine
2Throttle Position (TP) SensorOn the rear of the throttle body
3Intake Air Temperature (IAT) SensorOn the intake air duct near the throttle body
4Check Engine (MIL) LightOn the instrument panel beneath the
tachometer
5Positive Crankcase Ventilation (PCV) ValveOn the left of the cylinder head cover
6Air CleanerLeft front of the engine bay
7Mass Air Flow (MAF) SensorAttached to the air filter box
8Camshaft Position (CMP) SensorOn the rear right side at the left of the cylinder
head cover
9Fuel Pressure RegulatorRear right side of the engine
10Idle Air Control (IAC) ValveOn the left of the throttle body
11Upper Intake ManifoldTop of the engine
12Fuse/Relay BoxAlong the inside of the right fender
13Manifold Absolute Pressure (MAP) SensorBolted to the top of the upper intake manifold
14Throttle BodyBetween the intake air duct and the upper
intake manifold
15Engine Coolant Temperature SensorOn the coolant crossover pipe at the front of
the engine, near the throttle body

6E–41 ENGINE DRIVEABILITY AND EMISSIONS
If the MIL was set by either a fuel trim or misfire-related
DTC, additional requirements must be met. In addition to
the requirements stated in the previous paragraph, these
requirements are as follows:
The diagnostic tests that are passed must occur with
375 RPM of the RPM data stored at the time the last
test failed.
Plus or minus ten (10) percent of the engine load that
was stored at the time the last failed.
Similar engine temperature conditions (warmed up or
warming up ) as those stored at the time the last test
failed.
Meeting these requirements ensures that the fault which
turned on the MIL has been corrected.
The MIL (“Check Engine” lamp) is on the instrument
panel and has the following function:
It informs the driver that a fault affects vehicle emission
levels has occurred and that the vehicle should be
taken for service as soon as possible.
As a bulb and system check, the MIL will come “ON”
with the key “ON” and the engine not running. When
the engine is started, the MIL will turn “OFF.”
When the MIL remains “ON” while the engine is
running, or when a malfunction is suspected due to a
driveability or emissions problem, a Powertrain
On-Board Diagnostic (OBD ll) System Check must be
performed. The procedures for these checks are given
in On-Board Diagnostic (OBD) System Check. These
checks will expose faults which may not be detected if
other diagnostics are performed first.
DTC Types
Each DTC is directly related to a diagnostic test. The
Diagnostic Management System sets DTC based on the
failure of the tests during a trip or trips. Certain tests must
fail two (2) consecutive trips before the DTC is set. The
following are the four (4) types of DTCs and the
characteristics of those codes:
Ty p e A
Emissions related
Requests illumination of the MIL of the first trip with a
fail
Stores a History DTC on the first trip with a fail
Stores a Freeze Frame (if empty)
Stores a Fail Record
Updates the Fail Record each time the diagnostic
test fails
Ty p e B
Emissions related
“Armed” after one (1) trip with a fail
“Disarmed” after one (1) trip with a pass
Requests illumination of the MIL on the second
consecutive trip
with a fail
Stores a History DTC on the second consecutive trip
with a fail (The DTC will be armed after the first fail)
Stores a Freeze Frame on the second consecutive
trip with a fail (if empty)
Stores a Fail Record when the first test fails (not
dependent on
consecutive trip fails)
Updates the Fail Record each time the diagnostic
test fails
Type C (if the vehicle is so equipped)
Non-Emissions related
Requests illumination of the Service Lamp or the
service message on the Drive Information Center
(DIC) on the
first trip with a fail
Stores a History DTC on the first trip with a fail
Does not store a Freeze Frame
Stores Fail Record when test fails
Updates the Fail Record each time the diagnostic
test fails
Type D (Ty p e D non-emissions related are not utilized
on certain vehicle applications).
Non-Emissions related
Dose not request illumination of any lamp
Stores a History DTC on the first trip with a fail
Does not store a Freeze Frame
Stores Fail Record when test fails
Updates the Fail Record each time the diagnostic
test fails
IMPORTANT:Only four Fail Records can be stored.
Each Fail Record is for a different DTC. It is possible that
there will not be Fail Records for every DTC if multiple
DTCs are set.
Storing and Erasing Freeze Frame Data and Failure
Records
The data captured is called Freeze Frame data. The
Freeze Frame data is very similar to a single record of
operating conditions. Whenever the MIL is illuminated,
the corresponding record of operating conditions is
recorded to the Freeze Frame buffer.
Data from these faults take precedence over data
associated with any other fault. The Freeze Frame data
will not be erased unless the associated history DTC is
cleared.
Each time a diagnostic test reports a failure, the current
engine operating conditions are recorded in the
Failure
Records
buffer. A subsequent failure will update the
recorded operating conditions. The following operating
conditions for the diagnostic test which failed
typically
include the following parameters:
Air Fuel Ratio
Air Flow Rate
Fuel Trim
Engine Speed
Engine Load
Engine Coolant Temperature
Vehicle Speed
TP Angle
MAP/BARO
Injector Base Pulse Width
Loop Status

6E–76
ENGINE DRIVEABILITY AND EMISSIONS
No Malfunction Indicator Lamp (MIL)
StepNo Ye s Va l u e ( s ) Action
14Locate and repair the open PCM battery feed circuit.
Is the action complete?
—Verify repair—
15Locate and repair the short to ground in the PCM
ignition feed circuit or PCM battery feed circuit.
Is the action complete?
—Verify repair—
16Locate and repair the short to ground in the ignition
feed circuit to the instrument cluster, and replace the
fuse.
Is the action complete?
—Verify repair—
17Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
PCM in ON-Vehicle Service for
procedures.
Is the action complete?
—Verify repair—
18Check the MIL driver circuit for a poor connection at the
instrument panel connector.
Was a problem found?
—Verify repair
Go to
Instrument
Panel
in
Electrical
Diagnosis

6E–77 ENGINE DRIVEABILITY AND EMISSIONS
Malfunction Indicator Lamp (MIL) “ON” Steady
D06RW00007
Circuit description
The malfunction indicator lamp (MIL) should always be
illuminated and steady with ignition “ON” and the engine
stopped. Ignition feed voltage is supplied directly to the
MIL indicator. The powertrain control module (PCM)
turns the MIL “ON” by grounding the MIL driver circuit.
The MIL should not remain “ON” with the engine running
and no DTC(s) set. A steady MIL with the engine running
and no DTC(s) suggests a short to ground in the MIL
driver circuit.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed-through wire insulation, or a wire broken inside
the insulation. Check for the following items:
Poor connection or damaged harness – Inspect the
PCM harness and connectors for improper mating,
broken locks, improperly formed or damaged
terminals, poor terminal-to-wire connection, and
damaged harness.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. If the MIL does not remain “ON” when the PCM is
disconnected, the MIL driver wiring is not faulty.
3. If the MIL driver circuit is OK, the instrument panel
cluster is faulty.
6. This vehicle is equipped with a PCM which utilizes
an electrically erasable programmable read only
memory (EEPROM). When the PCM is replaced,
the new PCM must be programmed. Refer to
UBS
98 model year Immobilizer Workshop Manual.

6E–78
ENGINE DRIVEABILITY AND EMISSIONS
Malfunction Indicator Lamp (MIL) “ON” Steady
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “OFF,” disconnect PCM.
2. Ignition “ON,” observe the MIL (Service Engine
Soon lamp).
Is the MIL “ON?”
—Go to Step 3Go to Step 5
31. Ignition “OFF,” disconnect the instrument panel
cluster.
2. Check the MIL driver circuit between the PCM and
the instrument panel cluster for a short to ground.
3. If a problem is found, repair as necessary.
Was the MIL driver circuit shorted to ground?
—
Go to OBD
System
Check
Go to Step 4
4Replace the instrument panel cluster.
Is the action complete?
—
Go to OBD
System
Check
—
51. Ignition “OFF,” reconnect the PCM.
2. Using Tech 2, select “Output Miscellaneous Test”
and command the MIL “OFF.”
Did the MIL turn “OFF?”
—
Go to OBD
System
Check
Go to Step 6
6Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
UBS 98model year Immobilizer
Workshop Manual.
Is the action complete?—
Go to OBD
System
Check
—

6E–27 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Non-Emissions related
Dose not request illumination of any lamp
Stores a History DTC on the first trip with a fail
Stores Fail Record when test fails
Updates the Fail Record each time the diagnostic test
fails
Storing and Erasing Freeze Frame Data and Failure
Records
The data captured is called Freeze Frame data. The
Freeze Frame data is very similar to a single record of
operating conditions. Whenever the MIL is illuminated,
the corresponding record of operating conditions is
recorded to the Freeze Frame buffer.
Data from these faults take precedence over data
associated with any other fault. The Freeze Frame data
will not be erased unless the associated history DTC is
cleared.
Each time a diagnostic test reports a failure, the current
engine operating conditions are recorded in the
Failure
Records
buffer. A subsequent failure will update the
recorded operating conditions. The following operating
conditions for the diagnostic test which failed
typically
include the following parameters:
Engine Speed
Engine Load
Engine Coolant Temperature
Vehicle Speed
Intake Throttle Position
MAP
Injector Base Pulse Width
Loop Status
Data Link Connector (DLC)
The provision for communication with the contorl module
is the Data Link Connector (DLC). It is located at behind
the lower front instrument panel. The DLC is used to
connect to a Tech 2. Some common uses of the Tech 2
are listed below:
Identifying stored Diagnostic Trouble Codes (DTCs).
Clearing DTCs.
Performing out put control tests.
Reading serial data.
060RW046
Verifying Vehicle Repair
Verification of vehicle repair will be more comprehensive
for vehicles with OBD system diagnostic. Following a
repair, the technician should perform the following steps:
1. Review and record the Fail Records and/or Freeze
Frame data for the DTC which has been diagnosed.
2. Clear DTC(s).
3. Operate the vehicle within conditions noted in the Fail
Records and/or Freeze Frame data.
4. Monitor the DTC status information for the specific
DTC which has been diagnosed until the diagnostic
test associated with that DTC runs.
Following these steps are very important in verifying
repairs on OBD systems. Failure to follow these steps
could result in unnecessary repairs.
Reading Flash Diagnostic Trouble Codes
The provision for communicating with the Engine Control
Module (ECM) is the Data Link Connector (DLC). The
DLC is located in the front console box. It is used in the
assembly plant to receive information in checking that the
engine is operating properly before it leaves the plant.
The diagnostic trouble code(s) (DTCs) stored in the
ECM’s memory can be read either through a hand-held
diagnostic scanner plugged into the DLC or by counting
the number of flashes of the “Check Engine” Malfunction
Indicator Lamp (MIL) when the diagnostic test terminal of
the DLC is grounded. The DLC terminal “6” (diagnostic
request) is pulled “Low” (grounded) by jumpering to DLC
terminal “4”, which is a ground wire.
This will signal the ECM that you want to “flash” DTC(s), if
any are present. Once terminals “4” and “6” have been
connected, the ignition switch must be moved to the “ON”
position, with the engine not running.
The “Check Engine”MIL will indicate a DTC three times if
a DTC is present. If more than one DTC has been stored

6E–46
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
No Malfunction Indicator Lamp (MIL)
StepNo Ye s Va l u e ( s ) Action
15Locate and repair the short to ground in the ECM
ignition feed circuit or ECM battery feed circuit.
Is the action complete?
—Verify repair—
16Locate and repair the short to ground in the ignition
feed circuit to the instrument cluster, and replace the
fuse.
Is the action complete?
—Verify repair—
17Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—
18Check the MIL driver circuit for a poor connection at the
instrument panel connector.
Was a problem found?
—Verify repair
Go to
Instrument
Panel
in
Electrical
Diagnosis

6E–47 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Malfunction Indicator Lamp (MIL) “ON” Steady
060RW136
Circuit description
The “Check Engine” lamp (MIL) should always be
illuminated and steady with ignition “ON” and the engine
stopped. Ignition feed voltage is supplied directly to the
MIL indicator. The Engine Control Module ECM turns the
MIL “ON” by grounding the MIL driver circuit.
The MIL should not remain “ON” with the engine running
and no DTC(s) set. A steady MIL with the engine running
and no DTC(s) suggests a short to ground in the MIL
driver circuit.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation, or a wire broken inside
the insulation. Check for the following items:
Poor connection or damaged harness – Inspect the
ECM harness and connectors for improper mating,
broken locks, improperly formed or damaged
terminals, poor terminal-to-wire connection, and
damaged harness.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. If the MIL does not remain “ON” when the ECM is
disconnected, the MIL driver wiring is not faulty.
3. If the MIL driver circuit is OK, the instrument panel
cluster is faulty.

6E–48
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Malfunction Indicator Lamp (MIL) “ON” Steady
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “OFF,” disconnect ECM.
2. Ignition “ON,” observe the MIL (CHECK ENGINE
lamp).
Is the MIL “ON?”
—Go to Step 3Go to Step 5
31. Ignition “OFF,” disconnect the instrument panel
cluster.
2. Check the MIL driver circuit between the ECM and
the instrument panel cluster for a short to ground.
3. If a problem is found, repair as necessary.
Was the MIL driver circuit shorted to ground?
—
Go to OBD
System
Check
Go to Step 4
4Replace the instrument panel cluster.
Is the action complete?
—
Go to OBD
System
Check
—
51. Ignition “OFF,” reconnect the ECM.
2. Ignition “ON,” reprogram the ECM. Refer to
On-Vehicle Service in Engine Control Module and
Sensor
for procedures.
3. Using the Tech 2 output controls function, select
MIL dash lamp control and command the MIL
“OFF.”
Did the MIL turn “OFF?”
—
Go to OBD
System
Check
Go to Step 6
6Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—
Go to OBD
System
Check
—

7A1–12
TRANSMISSION CONTROL SYSTEM (4L30–E)
“Check Trans” Check
1. Indicator it is ON during 2 to 3 seconds at ignition (or
when the engine is cranked) but it is OFF after the
engine starts. The indicator is working normally
GOTO DIAGNOSTIC CHECK.
821RW261
Normal
C07RW047
2. Indicator it is flashing and the flash is 0.2 seconds ON
and 0.2 seconds OFF always when ignition is on
(engine cranked or not). This means that there is a
malfunction. GOTO DIAGNOSTICAbnormal
C07RW048
3. Indicator it is staying ON always when Ignition is ON.
1. This means that connection between the lamp
and the PCM is shorted to ground.
2. Verify if instrument panel terminal 3 of connector
I–9 is shorted to ground.
3. Verify if the PCM connector J1 (RED) terminal
A14 is shorted to ground.
4. Verify that the instrument panel terminal 15 of
connector I–9 is connected to battery.
5. IF problem solved: GOTO CHECK TRANS
INDICATOR.
NO:Replace Powertrain Control Module (PCM).
4. Indicator it is staying OFF with the ignition ON (engine
OFF).
1. This means that connection between the lamp
and the PCM is shorted to battery or opened.
2. Verify if instrument panel terminal 3 of connector
I–9 is shorted to battery or open.
3. Verify if the PCM connector J1 (RED) terminal
A14 is shorted to battery or open.
4. Verify that the instrument panel terminal 15 of
connector I–9 is connected to battery. If not,
check the fuses and the connections voltage.
5. IF problem solved: GOTO CHECK TRANS
INDICATOR.
NO: Replace Powertrain Control Module (PCM).