Seat OPEL FRONTERA 1998 Workshop Manual

RESTRAINT CONTROL SYSTEM 9J1–18
DTC 17 Passenger Deployment Loop Open
StepActionYe sNo
1Was the “SRS Diagnostic System Check” performed?
Go to Step 2
Go to the “SRS
Diagnostic
System Check”
21. When measurements are requested in this chart use
5–8840–0285–0 DVM with correct terminal adapter from
5–8840–0385–0.
2. Using scan tool data list function, read and record the
passenger differential voltage.
Is passenger VDIF 0.425 volts or more?
Go to Step 3Go to Chart A
31. Ignition switch “OFF”.
2. Make sure the passenger air bag assembly yellow 2–pin
connector located behind the glove box assembly is seated
properly.
Is the yellow 2–pin connector connected properly?
Go to Step 4
Seat passenger
air bag assembly
yellow 2–pin
connector
properly
Go to Step 7
41. Disconnect and inspect the passenger air bag assembly
yellow 2–pin connector located behind the glove box
assembly.
2. If ok, reconnect the passenger air bag assembly 2–pin
connector.
3. Ignition switch “ON”.
Is DTC 17 current?
Go to Step 5Go to Step 7
51. Ignition switch “Off.”
2. Disconnect SRS coil and passenger air bag assembly, yellow
2–pin connector located at the base of the steering column and
behind the glove box assembly.
3. Connect 5–8840–2421–0 SRS driver / passenger load tool
and appropriate adapters to SRS coil and passenger air bag
assembly harness connectors.
4. Ignition switch “ON.”
Is DTC 17 current?
Go to Step 6
Ignition switch
“Off”
Replace the
passenger air
bag assembly
Go to Step 7
61. Ignition switch “Off.”
2. There has been an open circuit resistance in the passenger
deployment loop.
3. Use the high resolution ohmmeter mode of the DVM while
checking IB07–YEL/GRN and IB08–YEL/RED, and SDM
connector terminal “15” and “16” to locate the root cause.
Was a fault found?
Replace SRS
harness
Go to Step 7
Go to Chart A
71. Reconnect all components ensure all component are properly
mounted.
2. Clear diagnostic trouble codes.
Was this step finished?
Go to the “SRS
Diagnostic
System Check”
Go to Step 7

RESTRAINT CONTROL SYSTEM 9J1–24
Diagnostic Aids:
An intermittent condition is likely to be caused by a poor
connection at terminals “1” and “2” of the SRS coil 2–pin
connector at the base of the steering column, terminal “1”
and “2” of the driver air bag assembly 2–pin connector at
the top of the steering column, SDM terminals “3” and “4”
or a poor wire to terminal connection in IB05–YEL orIB06–YEL/BLK. The test for this diagnostic trouble code
is only run while the “AIR BAG” warning lamp is
performing the bulb check, unless DTC 17 or DTC 26 is
detected. When a scan tool “Clear Codes” command is
issued and the malfunction is still present, the DTC will not
reappear until the next ignition cycle.
DTC 21 Driver Deployment Loop Resistance High
StepActionYe sNo
1Perform the “SRS Diagnostic System Check”.
Was the “SRS Diagnostic System Check” performed?
Go to Step 2
Repeat the “SRS
Diagnostic
System Check”
21. When measurements are requested in this chart use
5–8840–0285–0 DVM with correct terminal adapter from
5–8840–0385–0.
2. Use scan tool data list function, read and record the driver
deployment loop resistance.
Is driver resistance more than 3.7 ohms?
Go to Step 3Go to Chart A
31. Ignition switch “OFF.”
2. Disconnect SRS coil assembly yellow 2–pin connector located
at base of steering column is seated properly.
Is the 2–pin connector connected properly?
Go to Step 4
Seat SRS coil
assembly 2–pin
connector
properly
Go to Step 8
41. Disconnect and inspect the SRS coil assembly yellow 2–Pin
connector located base of steering column.
2. If ok, reconnect the SRS coil assembly yellow 2–pin
connector.
3. Ignition switch “ON.”
Is DTC 21 current?
Go to Step 5Go to Step 8
51. Ignition switch “OFF.”
2. Disconnect SRS coil and passenger air bag assembly, yellow
2–pin connector located at the base of steering column and
behind the glove box assembly.
3. Connect SRS driver / passenger load tool 5–8840–2421–0
and appropriate adapter to SRS coil and passenger air bag
assembly harness connectors.
4. Ignition switch “ON.”
Is DTC 21 current?
Go to Step 6Go to Step 7
61. Ignition switch “Off.”
2. There has been a increase in the total circuit resistance of the
driver deployment loop.
3. Use the high resolution ohmmeter mode of the DVM while
checking IB05–YEL and IB06–YEL/BLK, and SDM connector
terminal “3” and “4” to locate the root cause.
Was a fault found?
Replace SRS
harness
Go to Step 8
Go to Chart A

9J1–27
RESTRAINT CONTROL SYSTEM
malfunctioning shorting clip on the driver air bag
assembly or SRS coil assembly which would require
replacement of the component. The test for this
diagnostic trouble code is only run while the “AIR BAG”
warning lamp is performing the bulb check, unless DTC17 or DTC 26 is detected. When a scan tool “Clear
Codes” command is issued and the malfunction is still
present, the DTC will not reappear until the next ignition
cycle.
DTC 22 Driver Deployment Loop Resistance Low
StepActionYe sNo
1Perform the “SRS Diagnostic System Check.”
Was the “SRS Diagnostic System Check” performed?
Go to Step 2
Go to the “SRS
Diagnostic
System Check”
21. When measurements are requested in this chart use
5–8840–0285–0 DVM with correct terminal adapter from
5–8840–0385–0.
2. Use scan tool data list function, read and record the driver
deployment loop resistance.
Is driver deployment loop resistance less than 1.7 OHMS?
Go to Step 3Go to Chart A
31. Ignition switch “OFF.”
2. Make sure the SRS coil assembly yellow 2–pin connector
located at the base of steering column is seated properly.
Is the 2–pin connector connected properly?
Go to Step 4
Seat driver air
bag assembly
2–pin connector
properly
Go to Step 8
41. Disconnect and inspect the SRS coil assembly yellow 2–pin
connector located base of steering column.
2. If ok, reconnect the SRS coil assembly yellow 2–pin
connector.
3. Ignition switch “ON.”
Is DTC 22 current?
Go to Step 5Go to Step 8
51. Ignition switch “OFF.”
2. Disconnect SRS coil and passenger air bag assembly, yellow
2–pin connector located at the base of steering column and
behind the glove box assembly.
3. Connect SRS driver / passenger load tool 5–8840–2421–0
and appropriate adapter to SRS coil and passenger air bag
assembly harness connectors.
4. Ignition switch “ON.”
Is DTC 22 current?
Go to Step 6Go to Step 7
61. Ignition switch “OFF.”
2. There has been a decrease in the total circuit resistance of the
driver deployment loop.
3. Use the high resolution ohmmeter mode of the DVM while
checking IB05–YEL and IB06–YEL/BLK, and SDM connector
terminal “3” and “4” to locate the root cause.
Was a fault found?
Replace SRS
harness
Go to Step 8
Go to Chart A

RESTRAINT CONTROL SYSTEM 9J1–34
DTC 26 Driver Deployment Loop Open
StepActionYe sNo
1Was the “SRS Diagnostic System Check” performed?
Go to Step 2
Go to the “SRS
Diagnostic
System Check”
21. When measurements are requested in this chart use
5–8840–0285–0 DVM with correct terminal adapter from
5–8840–0385–0.
2. Use scan tool data list function, read and record the driver
differential voltage.
Is driver VDIF more than 4.25 volts?
Go to Step 3Go to Chart A
31. Ignition switch “OFF.”
2. Make sure the SRS coil assembly yellow 2–pin connector
located at the base of steering column is seated properly.
Is the yellow 2–pin connector connected properly?
Go to Step 4
Seat driver air
bag assembly
2–pin connector
Go to Step 8
41. Disconnect and inspect the SRS coil assembly yellow 2–pin
connector located base of steering column.
2. If ok, reconnect the SRS coil assembly yellow 2–pin
connector.
3. Ignition switch “ON.”
Is DTC 26 current?
Go to Step 5Go to Step 8
51. Ignition switch “OFF”.
2. Disconnect SRS coil and passenger air bag assembly, yellow
2–pin connectors located at the base of steering column and
behind the glove box assembly.
3. Connect SRS driver/passenger load tool 5–8840–2421–0 and
appropriate adapter to SRS coil and passenger air bag
assembly harness connectors.
4. Ignition switch “ON.”
Is DTC 26 current?
Go to Step 6Go to Step 7
61. Ignition switch “OFF.”
2. There has been an open circuit in the driver inflator
deployment loop.
3. Use the high resolution ohmmeter mode of the DVM while
checking IB05–YEL and IB06–YEL/BLK, and SDM connector
terminal “3” and “4” to locate the root cause.
Was a fault found?
Replace SRS
harness
Go to Step 8
Go to Chart A
71. Ignition switch “OFF.”
2. Disconnect SRS driver / passenger load tool from SRS coil
assembly harness connector.
3. Connect SRS driver / passenger load tool 5–8840–2421–0 on
steering column 2–pin connector.
4. Reconnect SRS coil assembly harness connector at the base
of steering column.
5. Ignition switch “ON.”
Is DTC 26 current?
Ignition switch
“OFF”
Replace SRS coil
assembly
Go to Step 8Ignition switch
“OFF”
Replace driver air
bag assembly
Go to Step 8
81. Reconnect all components ensure all component are properly
mounted.
2. Clear diagnostic trouble codes.
Was this step finished?
Repeat the “SRS
Diagnostic
System Check”
Go to Step 8

9J1–43
RESTRAINT CONTROL SYSTEM
DTC 29 Passenger Pretensioner Loop Short To Ground
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM monitors the voltages at “Driver Belt Low”
terminal “10” and “Passenger Belt Low” terminal “22” to
detect short to ground in the pretensioner assembly
circuits.
DTC Will Set When:
Neither of the air bag and the pretensioner belt are open.
“Ignition 1” is within the normal operating voltage range.
Once these conditions are met and the voltage at
“Passenger Belt Low” is below a specified value, DTC 29
will set. This test is run once each ignition cycle and
“Continuous Monitoring”.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets a
diagnostic trouble code.
DTC Will Clear When:
This malfunction is no longer occurring and the ignition
switch is turned “OFF”.
DTC Chart Test Description:
Number(s) below refer to circled number(s) on the
diagnostic chart.
2. This test determines whether the SDM is
malfunctioning.
3. This test isolates the malfunction to one side of the
passenger pretensioner assembly yellow 2–pin
connector at the base of the passenger seat.
4. This test determines whether the malfunction is in
IB15–BLU/BLK.
5. This test determines whether the malfunction is in
IB16–BLU/ORG.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
to ground in the passenger pretensioner assembly circuit.
Inspect IB15–BLU/BLK and IB16–BLU/ORG carefully for
cutting or chafing. If the wiring pigtail of the passenger
pretensioner assembly is damaged, the component must
be replaced.

RESTRAINT CONTROL SYSTEM 9J1–44
DTC 29 Passenger Pretensioner Loop Short To Ground
StepActionYe sNo
1Was the “SRS Diagnostic System Check” performed?
Go to Step 2
Go to the “SRS
Diagnostic
System Check”
21. When measurements are requested in this chart use
5–8840–0285–0 DVM with correct terminal adapter from
5–8840–0385–0.
2. Ignition switch “OFF.”
3. Connect scan tool data link connector. follow directions as
given in the scan tool operator’s MANUAL.
4. Ignition switch “ON.”
5. Read passenger sense LO.
Is passenger sense LO less than 1.5 volts?
Go to Step 3Go to Chart A
31. Ignition switch “OFF.”
2. Disconnect passenger pretensioner assembly yellow 2–pin
connector at the base of the passenger seat.
3. Leave driver pretensioner assembly connected.
4. Connect SRS driver / passenger load tool 5–8840–2421–0
and appropriate adapter to passenger pretensioner assembly
harness connector.
5. Ignition switch “ON.”
Is DTC 29 current?
Go to Step 4
Ignition switch
“OFF”
Replace
passenger
pretensioner
assembly
Go to Step 6
41. Ignition switch “OFF”.
2. Disconnect SRS driver / passenger load tool
3. Measure resistance on SDM harness connector from terminal
“9” to terminal “6” (ground).
Does 5–8840–0285–0 display “OL” (Infinite)?
Go to Step 5
Replace SRS
harness or repair
chassis harness
Go to Step 6
5Measure resistance on SDM harness connector from terminal
“10” to terminal “6” (ground).
Does 5–8840–0285–0 display “OL” (Infinite)?
Go to Chart A
Replace SRS
harness or repair
chassis harness
Go to Step 6
61. Reconnect all components and ensure all component are
properly mounted.
2. Clear diagnostic trouble codes.
Was this step finished?
Go to the “SRS
Diagnostic
system Check”
Go to Step 6

RESTRAINT CONTROL SYSTEM 9J1–46
warning lamp is performing the bulb check. When a scan
tool “Clear Codes” command is issued and themalfunction is still present, the DTC will not reappear until
the next ignition cycle.
DTC 31 Passenger Pretensioner loop Resistance High
StepActionYe sNo
1Was the “SRS Diagnostic System Check” Performed?
Go to Step 2
Go to The “SRS
Diagnostic
System Check”
21. When measurements are requested in this chart use
5–8840–0285–0 DVM with correct terminal adapter from
5–8840–0385–0.
2. Use scan tool data list function, read and record the passenger
pretensioner loop resistance.
Is passenger resist. more than 3.7 ohms?
Go to Step 3Go to Chart A
31. Ignition switch “Off.”
2. Make sure the passenger pretensioner assembly yellow 2–pin
connector located at the base of the passenger seat.
Is the yellow 2–pin connector connected properly?
Go to Step 4
Seat passenger
pretensioner
assembly yellow
2–pin connector
properly
Go to Step 7
41. Disconnect and inspect the passenger pretensioner assembly
yellow 2–pin connector located at the base of the passenger
seat.
2. If ok, reconnect the passenger pretensioner assembly 2–pin
connector.
3. Ignition switch “ON.”
Is DTC 31 current?
Go to Step 5Go to Step 7
51. Ignition switch “Off.”
2. Disconnect passenger pretensioner assembly, yellow 2–pin
connector located at the base of the passenger seat.
3. Connect 5–8840–2421–0 SRS driver / passenger load tool
and appropriate adapters to passenger pretensioner
assembly harness connectors.
4. Ignition switch “ON.”
Is DTC 31 Current?
Go to Step 6
Ignition switch
“Off”
Replace the
passenger
pretensioner
assembly
Go to Step 7
61. Ignition switch “Off.”
2. There has been an increase in the total circuit resistance of t h e
passenger loop.
3. Use the high resolution ohmmeter mode of the DVM while
checking IB15–BLU/BLK and IB16–BLU/ORG, and SDM
connector terminal “9” and “10” to locate the root cause.
Was a fault found?
Replace SRS
harness or repair
chassis harness
Go to Step 7
Go to Chart A
71. Reconnect all components ensure all component are properly
mounted.
2. Clear diagnostic trouble codes.
Was This step finished?
Repeat the “SRS
Diagnostic
System Check”
Go to Step 7

RESTRAINT CONTROL SYSTEM 9J1–48
performing the bulb check. When a scan tool “Clear
Codes” command is issued and the malfunction is stillpresent, the DTC will not reappear until the next ignition
cycle.
DTC 32 Passenger Pretensioner loop Resistance Low
StepActionYe sNo
1Was the “SRS Diagnostic System Check” performed?
Go to Step 2
Repeat the “SRS
Diagnostic
System Check”
21. When measurements are requested in this chart use
5–8840–0285–0 DVM with correct terminal adapter from
5–8840–0385–0.
2. Using scan tool data list function, read and record the
passenger pretensioner loop resistance.
Is passenger resist. less than 1.4 ohms?
Go to Step 3Go to Chart A
31. Ignition switch “Off.”
2. Make sure the passenger pretensioner assembly yellow 2–pin
connector located at the base of the passenger seat.
Is the yellow 2–pin connector connected properly?
Go to Step 4
Seat passenger
pretensioner
assembly yellow
2–pin connector
properly
Go to Step 7
41. Disconnect and inspect the passenger pretensioner assembly
yellow 2–pin connector located at the base of the passenger
seat.
2. If ok, reconnect the passenger pretensioner assembly 2–pin
connector.
3. Ignition switch “ON.”
Is DTC 32 Current?
Go to Step 5Go to Step 7
51. Ignition switch “Off.”
2. Disconnect passenger pretensioner assembly, yellow 2–pin
connector located at the base of the passenger seat.
3. Connect 5–8840–2421–0 SRS driver/passenger load tool and
appropriate adapters to passenger pretensioner assembly
harness connectors.
4. Ignition switch “ON.”
Is DTC 32 current?
Go to Step 6
Ignition switch
“Off”
Replace the
passenger
pretensioner
assembly
Go to Step 7
61. Ignition switch “Off.”
2. There has been a decrease in the total circuit resistance of the
passenger pretensioner loop.
3. Use the high resolution ohmmeter mode of the DVM while
checking IB15–BLU/BLK and IB16–BLU/ORG, and SDM
connector terminal “9” and “10” to locate the root cause.
Was a fault found?
Replace SRS
harness or repair
chassis harness
Go to Step 7
Go to Chart A
71. Reconnect all components, ensure all component are properly
mounted.
2. Clear diagnostic trouble codes.
Was this step finished?
Repeat the “SRS
Diagnostic
System Check”
Go to Step 7

9J1–49
RESTRAINT CONTROL SYSTEM
DTC 33 Passenger Pretensioner Loop Short To Voltage
D09RW014
Circuit Description:
When the ignition switch is turned “ON”, the SDM will
perform tests to diagnose critical malfunctions within
itself. Upon passing these tests, “Ignition 1”, and
pretensioner loop voltages are measured to ensure they
are within their respective normal voltage ranges.
The SDM monitors the voltages at “Driver Belt Low”
terminal “10” and “Passenger Belt Low” terminal “22” to
detect short to B+ in the pretensioner assembly circuits.
DTC Will Set When:
“Ignition 1” is within the normal operating voltage range.
Once these conditions are met and the voltage at
“Passenger pretensioner Low” is above a specified value,
DTC 33 will set. This test is run once each ignition cycle
and “Continuous Monitoring”.
Action Taken:
SDM turns “ON” the “AIR BAG” warning lamp and sets
DTC 33.
DTC Will Clear When:
The malfunction is no longer occurring and the ignition is
turned “OFF”.
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test isolates the malfunction to one side of the
passenger pretensioner assembly yellow 2–pin
connector at the base of the passenger seat.
4. This test determines whether the malfunction is in
IB15–BLU/BLK.
5. This test determines whether the malfunction is in
IB16–BLU/ORG.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
to B+ in the passenger pretensioner assembly circuit.
Inspect IB15–BLU/BLK and IB16–BLU/ORG carefully for
cutting or chafing. If the wiring pigtail of the passenger
pretensioner assembly is damaged, the component must
be replaced. A careful inspection of IB15–BLU/BLK and
IB16–BLU/ORG, including the passenger pretensioner
assembly pigtail is essential to ensure that the
replacement SDM will not be damaged.

RESTRAINT CONTROL SYSTEM 9J1–50
DTC 33 Passenger Pretensioner Loop Short To Voltage
StepActionYe sNo
1Perform the “SRS Diagnostic System Check”
Was the “SRS Diagnostic System Check” performed?
Go to Step 2
Repeat the “SRS
Diagnostic
System Check”
21. When measurements are requested in this chart use
5–8840–0285–0 DVM With correct terminal adapter from
5–8840–0385–0.
2. Ignition switch “OFF.”
3. Connect scan tool data link connector. follow directions as
given in the scan tool operator’s manual.
4. Ignition switch “ON.”
5. Read passenger belt sense LO.
Is passenger belt sense LO more than 3.5 volts?
Go to Step 3Go to Chart A
31. Ignition switch “OFF”.
2. Disconnect passenger pretensioner assembly yellow 2–pin
connector at the base of the passenger seat.
3. Leave driver pretensioner assembly connected.
4. Connect SRS driver / passenger load tool 5–8840–2421–0
and appropriate adapter to passenger air bag assembly
harness connector.
5. Ignition switch “ON.”
Is DTC 33 current?
Go to Step 4
Ignition switch
“OFF”
Replace
passenger
pretensioner
assembly
Go to Step 6
41. Ignition switch “OFF.”
2. Disconnect SRS driver / passenger load tool.
3. Measure resistance on SDM harness connector from terminal
“9” to terminal “12” (ignition).
Does 5–8840–0285–0 display “OL” (infinite)?
Go to Step 5
Replace SRS
harness
Go to Step 6.
5Measure resistance on SDM harness connector from terminal
“10” and terminal “12” (ignition).
Does 5–8840–0285–0 display “OL” (infinite)?
Go to Chart A
Replace SRS
harness
Go to Step 6
61. Reconnect all components ensure all component are properly
mounted.
2. Clear diagnostic trouble codes.
Was this step finished?
Repeat the “SRS
Diagnostic
System Check”
Go to Step 6