air condition OPEL FRONTERA 1998 Workshop Manual

6E–143 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P1475 – EXH #2 VSV Circuit Open/Short
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.” Review and record
Tech 2 Failure Records data.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor the “ DTC” info for DTC
P1475.
Does the Tech 2 indicate DTC P1475 failed this
ignition?
—Go to Step 3
Refer to
Diagnostic
Aids
31. Ignition “OFF.”
2. Disconnect the EXH #2 connectors.
3. Check the EXH #2 circuit for a short to ground.
Is the EXH #2 circuit shorted to ground?
—Verify repairGo to Step 4
4Replace the EXH #2 VSV.
Is the action complete?
—Verify repairGo to Step 5
51. Ignition “ON,” engine “OFF.” Review and record
Tech 2 Failure Records data.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor the “ DTC” info for DTC
P1475.
Does the Tech 2 indicate DTC P1475 failed this
ignition?
—Go to Step 6—
6Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—

6E–145 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P1485 –ITP Sensor Low Voltage
StepNo Ye s Va l u e ( s ) Action
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the “DTC” info for DTC
P1485.
Does the Tech 2 indicate DTC P1485 failed?
—Go to Step 4
Refer to
Diagnostic
Aids
4Check the ITP sensor signal circuit for a poor
connection at the ECM and replace the terminal if
necessary.
Did the terminal require replacement?
—Verify repairGo to Step 5
51. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2 monitor the “Specific DTC” info for
DTC P1485.
Dose the Tech 2 indicate DTC P1485 failed?
—Go to Step 6
Refer to
Diagnostic
Aids
6Replace the intake throttle.
Is the action complete?
—Verify repairGo to Step 7
7Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—

6E–147 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P1486 – ITP Sensor High Voltage
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. With the throttle closed by the hand, observe the
“ITP Sensor” display on the Tech 2.
Is the “ITP Sensor” above the specified value?
4.88 VGo to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor “DTC” info for DTC P1486.
Does the Tech 2 indicate DTC P1486 failed.
—Go to Step 4
Refer to
Diagnostic
Aids
4Check for poor electrical connections at the ITP sensor
and replace terminals if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 5
51. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2 monitor the “DTC” info for DTC
P1486.
Dose the Tech 2 indicate DTC P1486 failed.
—Go to Step 6
Refer to
Diagnostic
Aids
6Replace the intake throttle.
Is the action complete?
—Verify repairGo to Step 7
7Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—

6E–149 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P1487 – Intake Throttle System Circuit Open/Short
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the “DTC” info for DTC
P1487.
Does the Tech 2 indicate DTC P1487 failed?
—Go to Step 3
Refer to
Diagnostic
Aids
3Check the ITP circuit for a poor connection at the ECM
and ITP and replace the terminal if necessary.
Did the terminal require replacement?
—Verify repairGo to Step 4
41. Ignition “ON,” engine “OFF.”
2. Operate the throttle by the hand.
Is the action complete?
—Verify repairGo to Step 5
5Replace the ITP Assembly.
Is the action complete?
—Verify repairGo to Step 6
6Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—

6E–151 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P1488 – Intake Throttle Motor Control Circuit Signal Gap
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. With the throttle closed, observe the “ITP Sensor”
display on the Tech 2.
Is the “ITP Sensor” below the specified value?
0.22 VGo to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the “Specific DTC” info for
DTC P1488.
Does the Tech 2 indicate DTC P1488 failed?
—Go to Step 4
Refer to
Diagnostic
Aids
4Check the ITP circuit for a poor connection at the ECM
and replace the terminal if necessary.
Did the terminal require replacement?
—Verify repairGo to Step 5
5Check the Intake throttle motor circuit for a poor
connection and replace the terminal if necessary.
Did the terminal require replacement?
—Verify repairGo to Step 6
6Check the ITP Assembly for a poor connection at the
TP sensor and fasten the ITP Assembly if necessary.
Did the ITP Assembly require repair?
—Verify repairGo to Step 7
7Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—

6E–156
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0510 – Idle SW Malfunction, Open Circuit
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the “DTC” info for DTC
P0510.
Does the Tech 2 indicate DTC P0510 failed?
—Go to Step 4
Refer to
Diagnostic
Aids
3Check the Idle SW circuit for a poor connection and
repair the terminal if necessary.
Did the terminal require repair?
—Verify repairGo to Step 4
41. Ignition “ON.”
2. Operate the accel pedal, and check the data list “ON
OFF” on the Tech 2.
Is the data list correct?
—Verify repairGo to Step 5
5Replace the Idle SW.
Is the action complete?
—Verify repair—

6E–158
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P1510 – Idle SW Malfunction, Short Circuit
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the “DTC” info for DTC
P1510.
Does the Tech 2 indicate DTC P1510 failed?
—Go to Step 4
Refer to
Diagnostic
Aids
3Check the Idle SW circuit for a poor connection and
repair the terminal if necessary.
Did the terminal require repair?
—Verify repairGo to Step 4
41. Ignition “ON.”
2. Operate the accel pedal, and check the data list “ON
OFF” on the Tech 2.
Is the data list correct?
—Verify repairGo to Step 5
5Replace the Idle SW.
Is the action complete?
—Verify repair—

6E–159 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0562 (Flash DTC 35)
System Voltage Too Low
Circuit Description
The engine control module (ECM) monitors the system
voltage on the ignition feed terminals to the ECM. A
system voltage DTC will set whenever the voltage is
above a calibrated value.
Action Taken When the DTC Sets
The ECM will not illuminate the malfunction indicator
lamp (MIL).
The ECM will store as Failure Records only conditions
which were present when the DTC was set. This
information will not be stored as Freeze Frame data.
Conditions for Clearing the MIL/DTC
DTC P0563 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
If the DTC sets when an accessory is operated, check for
a poor connection or defective accessory.
DTC P0562 – System Voltage Too Low
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Using a DVM, measure the battery voltage at the
battery.
Is the battery voltage greater than the specified value?
11.5 VGo to Step 3
Charge
battery, then
go to
Step 3
31. Install a Tech 2.
2. Select “Ignition Volts” on the Tech 2.
3. Start the engine and raise the engine speed to the
specified value.
4. Load the electrical system by turning on the
headlights, high blower, etc.
Is the ignition voltage approximately equal to the
specified value?
2000 RPM
12.8-14.1 V
Go to Step 4
Go to
Starting/
Charging
41. Ignition “OFF.”
2. Disconnect the ECM connector at the ECM.
3. Using a DVM, measure the battery voltage at the
ECM connector.
Is it approximately equal to battery voltage?
—
Check for
excessive
current draw
with ignition
“OFF,” engine
“OFF.”
Go to Step 5
51. Check for faulty connections at the ECM harness
terminals.
2. Repair as necessary.
Was a repair necessary?
—Verify repairGo to Step 6
6Check for an open battery feed circuit to the ECM.
Is the action complete?
—Verify repairGo to Step 7
7Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—

6E–160
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1562 (Flash DTC 35)
System Voltage Too Low at Cranking
Circuit Description
The engine control module (ECM) monitors the system
voltage on the ignition feed terminals to the ECM. A
system voltage DTC will set whenever the voltage is
above a calibrated value.
Action Taken When the DTC Sets
The ECM will illuminate the malfunction indicator lamp
(MIL) at the first time of the fault is detected.
Conditions for Clearing the MIL/DTC
DTC P0563 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
If the DTC sets when an accessory is operated, check for
a poor connection or defective accessory.
DTC P1562 – System Voltage Too Low at Cranking
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Using a DVM, measure the battery voltage at the
battery.
Is the battery voltage less than the specified value?
11 . 5 VGo to Step 3Go to Step 4
31. Charge the battery and clean the battery terminals.
2. Clean the battery ground cable connection if
corrosion is indicated.
Is the battery voltage less than the specified value?
11 . 5 V
Replace
battery
Go to Step 4
41. Turn “OFF” all the accessories.
2. Install a Tech 2.
3. Select the ignition voltage parameter on the Tech 2.
4. Start the engine and raise the engine RPM to the
specified value.
Is the voltage more than 2.5 volts greater than the
measurement taken in step 2 or 3?
2000 RPM
Go to
Starting/Char
ging
Go to Step 5
5Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—

6E–162
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P1587 – Brake SW Malfunction
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the “DTC” info for DTC
P1587.
Does the Tech 2 indicate DTC P1587 failed?
—Go to Step 3
Refer to
Diagnostic
Aids
3Check the Brake SW circuit for a poor connection and
replace the terminal if necessary.
Did the terminal require replacement?
—Verify repairGo to Step 4
4Replace the Brake SW.
Is the action complete?
—Verify repair—