ignition OPEL FRONTERA 1998 Workshop Manual

6E–117 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0337 – CKP Sensor No Signal
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Attempt to start the engine.
Does the engine start?
—Go to Step 3Go to Chart 3
31. Review and record Failure Records information.
2. Clear DTC P0337.
3. Start the engine and idle for 1 minute.
4. Observe DTCs.
Is DTC P0337 set?
—Go to Step 4
Refer to
Diagnostic
Aid
41. Disconnect the CKP sensor.
2. Ignition “ON.”
3. Using a DVM, verify that 5 V reference and ground
are being supplied at the sensor connector (ECM
side).
Are 4-6 volts and ground available at the sensor?
—Go to Step 7Go to Step 5
51. Ignition “ON.”
2. With a DVM, backprobe the ECM connector 5 V
reference and ground connections.
Are 5 V reference and ground available at the ECM?
—Go to Step 6Go to Step 11
6Check 5 V reference or ground between the CKP
sensor and ECM and repair the open circuit, short to
ground or short to voltage.
Is the action complete?
—Verify repair—
71. Ignition “OFF.”
2. Disconnect the ECM and CKP sensor.
3. Check for an open or a short to ground in the CKP
reference circuit between the CKP sensor
connector and the ECM harness connector.
4. If a problem is found, repair as necessary.
Was a problem found?
—Verify repairGo to Step 8
81. Reconnect the ECM and CKP sensor.
2. Connect a DVM to measure voltage on the CKP
reference circuit at the ECM connector.
3. Observe the voltage while cranking the engine.
Is the voltage near the specified value?
2.5 VGo to Step 11Go to Step 9
9Check the connections at the CKP sensor and replace
the terminals if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 10
10Replace the CKP sensor. Use caution and avoid hot oil
that may drip out.
Is the action complete?
—Verify repair—

6E–119 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0341 (Flash DTC 41)
CMP (Cam Position) Sensor Out of Synchro
060RW133
Circuit Description
The CMP signal is produced by the camshaft position
(CMP) sensor pulses when the engine is running and
crankshaft position (CKP) sync pulses are also being
received. The Engine Control Module ECM uses the
CMP signal pulses to initiate sequential fuel injection. If
the ECM receives an incorrect number of pulses on the
CMP reference circuit, DTC P0341 will set.
Action Taken When the DTC Sets
The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0341 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for:
Poor connection — Inspect the ECM harness and
connectors for improper mating, broken locks,improperly formed or damaged terminals, and poor
terminal-to-wire connection.
Damaged harness — Inspect the wiring harness for
damage. If the harness appears to be OK, disconnect
the ECM, turn the ignition on and observe a voltmeter
connected to the CMP signal circuit at the ECM
harness connector while moving connectors and
wiring harnesses related to the ICM and the CMP
sensor. A change in voltage will indicate the location
of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Ensures that the fault is present.
12.Determines whether the fault is being caused by a
missing camshaft magnet or a faulty sensor. The
voltage measured in this step should read around 4
volts, toggling to near 0 volts when the CMP sensor
interfaces with the camshaft magnet.

6E–120
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0341 —CMP Sensor Out of Synchro
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor “DTC” info for DTC P0341
until the DTC P0341 test runs.
5. Note the test result.
Does the Tech 2 indicate DTC P0341 failed this
ignition?
—Go to Step 3
Refer to
Diagnostic
Aids
31. Disconnect the CMP sensor.
2. Measure the voltage between the sensor feed
circuit and the sensor ground circuit at the CMP
sensor harness connector.
Does the voltage measure near the specified value?
4-6 VGo to Step 4Go to Step 5
4Measure the voltage between the CMP sensor signal
circuit and the sensor ground circuit at the CMP sensor
harness connector.
Does the voltage measure near the specified value?
4-6 VGo to Step 11Go to Step 8
5If the voltage measured in step 3 was less than 4-6
volts, proceed directly to step 6 without completing this
step.
If the voltage in step 3 was greater than 4-6 V, repair the
short to voltage in the CMP feed circuit.
Is the action complete?
—Verify repair—
61. Check for poor connections at the camshaft
position sensor.
2. If a problem is found, repair it as necessary.
Was a problem found?
—Verify repairGo to Step 7
71. Ignition “OFF,” disconnect the ECM and the CMP
sensor.
2. Check the following circuits for an open between the
ignition control module and the CMP sensor:
The sensor feed circuit.
3. If a problem is found, repair as necessary.
Was a problem found?
—Verify repair Go to Step 9
81. Ignition “OFF,” disconnect the ECM (leave the CMP
sensor disconnected).
2. Ignition “ON,” check the following circuits:
The CMP sensor signal circuit for an open or a
short to voltage.
The CMP sensor input signal circuit for a short
to ground.
3. If a problem is found, repair it as necessary.
Was a problem found?
—Verify repairGo to Step 9
9Check for a short or open in the sensor ground circuit.
Was a problem found?
—Verify repairGo to Step 10

6E–122
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0342 (Flash DTC 41)
CMP (Cam Position) Sensor No Signal
060RW133
Circuit Description
The CMP signal produced by the camshaft position
(CMP) sensor pulses when the engine is running and
crankshaft position (CKP) synchro pulses are also being
received. The hall type CMP sensor and the CKP sensor
share 5 V and ground connections at the Engine Control
Module ECM. The third wire at the sensor is a signal
c i r c u i t t o t h e E C M . T h e E C M u s e s t h e C M P s i g n a l p u l s e s
to initiate sequential fuel injection. If the ECM does not
receive pulses on the CMP reference circuit, DTC P0342
will set.
Action Taken When the DTC Sets
The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0342 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed-through wire insulation or a wire broken inside the
insulation. Check for:
Poor connection – Inspect the ECM harness and
connectors for improper mating, broken locks,
improperly formed or damaged terminals, and poor
terminal to wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, disconnect
the ECM, turn the ignition on and observe a voltmeter
connected to the CMP signal circuit at the ECM
harness connector while moving connectors and
wiring harnesses related to the ICM and the CMP
sensor. A change in voltage will indicate the location
of the fault.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Ensures that the fault is present.
14.Determines whether the fault is being caused by a
missing camshaft magnet or a faulty ECM. The
voltage measured in this step should read around 4
volts, toggling to near 0 volts when the CMP sensor
interfaces with the camshaft magnet.

6E–123 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0342 —CMP Sensor No Signal
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor “Specific DTC” information
for DTC P0342 until the DTC P0342 test runs.
5. Note test result.
Does the Tech 2 indicate DTC P0342 failed this
ignition?
—Go to Step 3
Refer to
Diagnostic
Aids
31. Ignition “ON.”
2. Disconnect the CMP sensor.
3. Measure the voltage between the sensor feed
circuit and the sensor ground circuit at the CMP
sensor harness connector.
Does the voltage measure near the specified value?
4-6 VGo to Step 7Go to Step 4
41. Ignition “OFF,” disconnect the ECM and the CMP
sensor.
2. Check for poor connections at the camshaft
position sensor.
3. If a problem is found, repair it as necessary.
Was a problem found?
—Verify repairGo to Step 5
51. Check for poor connections at the ECM.
2. If a problem is found, repair it as necessary.
Was a problem found?
—Verify repair Go to Step 6
61. Check the following circuits between the ECM and
the CMP sensor:
The sensor feed circuit. Open or short to
ground?
The sensor ground circuit. Open or short to
voltage?
2. If a problem is found, repair as necessary.
Was a problem found?
—Verify repair—
71. Ignition “ON,” engine “OFF.”
2. Measure the voltage between the CMP sensor
signal circuit and the sensor ground circuit at the
CMP sensor harness connector.
Does the voltage measure near the specified value?
4-6 VGo to Step 8Go to Step 9

6E–124
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0342 —CMP Sensor No Signal
StepNo Ye s Va l u e ( s ) Action
81. Turn the ignition “OFF.”
2. Disconnect the ECM and connect a DVM to monitor
voltage on the camshaft position signal circuit at the
ECM connector.
3. Ignition “ON.”
4. Monitor the voltage display on the DVM while
repeatedly touching the CMP sensor signal circuit
at the CMP sensor connector with a test light to
ground.
Does the DVM voltage display switch between 0 and
approximately 5 volts when the test light is touched to
the CMP sensor signal circuit?
—Go to Step 12Go to Step 9
91. Ignition “OFF.”
2. Leave the ECM disconnected.
3. Ignition “ON.”
4. Probe the camshaft position signal circuit at the
ECM connector with a test light to B+.
5. If the test light is “ON,” locate and repair the short to
ground in the camshaft position input signal circuit.
Was either circuit shorted to ground?
—Verify repairGo to Step 10
101. Ignition “OFF.”
2. Leave the ECM disconnected.
3. Ignition “ON.”
4. Probe the camshaft position signal circuit with a test
light to ground.
5. If the test light is “ON,” locate and repair the short to
voltage in the camshaft position input signal circuit.
Was the test light “ON”?
—Verify repairGo to Step 11
111. Ignition “OFF,” disconnect the ECM (leave the CMP
sensor disconnected).
2. Ignition “ON,” check the following circuit:
The CMP sensor signal circuit for an open.
3. If a problem is found, repair it as necessary.
Was a problem found?
—Verify repair—
121. Ignition “ON.”
2. Remove the CMP sensor from the engine front
cover (leave the sensor wiring connected).
3. Place a magnet on the CMP sensor. If you use a
magnet that is too small to cover the face of the
sensor, test on every part of the sensor face
because only a small area will respond to this test.
Does the DVM display a voltage near the specified
value?
0 VGo to Step 14Go to Step 13
13Replace the camshaft position sensor.
Is the action complete?
—Verify repair—
141. Reinstall the CMP sensor to the engine front cover.
2. Observe the DVM connected to monitor voltage on
the camshaft position signal circuit while cranking
the engine.
Does the voltage toggle between the specified values?
4-0 VGo to Step 15Go to Step 16

6E–127 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0380 – Glow Relay Circuit Open/Short
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Attempt to start the engine.
Does the engine start?
—Go to Step 3Go to Chart 3
31. Review and record Failure Records information.
2. Clear DTC P0380.
3. Start the engine and idle for 1 minute.
4. Observe DTCs.
Is DTC P0380 set?
—Go to Step 4
Refer to
Diagnostic
Aid
4Check the glow fuse 50A.
Is the glow fuse 50A damage?
—Go to Step 5Go to Step 6
5Replace the glow fuse 50A.
Is the action complete?
—Verify repairGo to Step 6
61. Ignition “OFF.”
2. Check for an open or a short to ground in the Glow
relay circuit between the Glow relay connector and
the ECM harness connector.
3. If a problem is found, repair as necessary.
Was a problem found?
—Verify repairGo to Step 7
7Check the connections at the Glow relay and replace
the terminals if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 8
8Replace the Glow relay.
Is the action complete?
—Verify repairGo to Step 9
9Check the connections at the ECM and replace the
terminals if necessary.
Did any terminals require replacement?
—Verify repair Go to Step 10
10Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—

6E–129 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0381 – Glow Lamp Circuit Open/Short
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Review and record Failure Records information.
2. Clear DTC P0381.
3. Observe DTCs.
Is DTC P0381 set?
—Go to Step 3
Refer to
Diagnostic
Aid
31. Ignition “OFF.”
2. Remove the Meter assembly.
3. Check for an open or a short to ground in the Glow
Lamp circuit.
4. If a problem is found, repair as necessary.
(On electric bulb of the Glow Lamp, The Glow Lamp
harness circuit)
Was a problem found?
—
Refer to the
Meter in
Electric
section 8
Go to Step 4
4Check the connections at the ECM and replace the
terminals if necessary.
Did any terminals require replacement?
—Verify repair Go to Step 5
5Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—

6E–131 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P1403 – EGR EVRV Fault
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Check the EVRV circuit.
Was the EVRV circuit darmage?
—
Replace the
EVRV circuit
Go to Step 3
31. Start the engine.
2. Monitor the MAP signal with a scan tool while idling.
3. While idling, jab the accelerator pedal about halfway
down and immediately let the engine return to idle.
Did the MAP value on the scan tool show an immediate
large change?
—Go to Step 5Go to Step 4
4Replace the MAP sensor.
Is the action complete?
—Verify repair—
51. Inspect the exhaust system for modification of
original installed parts or leaks.
2. If a problem was found, repair exhaust system as
necessary.
Was a condition present that required repair?
—Go to Step 8Go to Step 6
61. Remove the EGR valve.
2. Visually and physically inspect the pintle, valve
passages and the adapter for excessive deposits or
any kind of a restriction.
3. If a problem is found, clean or replace EGR system
components as necessary.
Was a condition present that required repair?
—Go to Step 8Go to Step 7
71. Inspect the EGR passages for a blockage caused
by excessive deposits or other damage.
2. If a problem is found, correct the condition as
necessary.
Was a condition present that required repair?
—Go to Step 8
Refer to
Diagnostic
Aids
81. Review and record the scan tool Failure Records
data.
2. Clear DTC and monitor the scan tool System Info
Screen while operating the vehicle as specified in
“Diagnostic Aids.”
3. Using a scan tool, monitor “DTC” info for DTC
P1403 until the DTC P1403 test runs.
4. Note the test result.
Does the scan tool indicate DTC P1403 failed this
ignition?
—
Go to the last
step
completed in
this
diagnostic
chart
Repair
complete

6E–132
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1404 (Flash DTC 31)
EGR VSV Circuit
060RW135
Circuit Description
The Engine control module (ECM) monitors the EGR
valve input to ensure that the valve responds properly to
commands from the ECM, and to detect a fault if VSV is
stuck open. When the VSV is fixing at closed and opening
the ECM will set DTC P1404.
Diagnostic Aids
Check for the following conditions:
Poor connection or damaged VSV–inspect the wiring
harness for damage.
DTC P1404 – EGR VSV Circuit
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON”, engine “OFF”, review and record
scan tool Failure Records data.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a scan tool, monitor “Specific DTC” info for
DTC P1404 until the DTC P1404 test runs. Note the
result.
Does the scan tool indicates DTC P1404 failed this
ignition?
—Go to Step 3
Refer to
Diagnostic
Aids