Differential oil OPEL FRONTERA 1998 Workshop Manual

OPEL FRONTERA 1998 Workshop Manual FRONTERA 1998 OPEL OPEL https://www.carmanualsonline.info/img/37/57409/w960_57409-0.png OPEL FRONTERA 1998 Workshop Manual

Page 438 of 6000

OPEL FRONTERA 1998  Workshop Manual 4A1–1 DIFFERENTIAL (FRONT)
DRIVELINE/AXLE
CONTENTS
Differential (Front) 4A1. . . . . . . . . . . . . . . . . . . . . . . 
Differential (Rear/220mm) 4A2A. . . . . . . . . . . . . . . . 
Differential

Page 439 of 6000

OPEL FRONTERA 1998  Workshop Manual DIFFERENTIAL (FRONT) 4A1–2
Front Drive Axle
Diagnosis
ConditionPossible causeCorrection
Oil Leak At Front AxleWorn or defective oil seal.Replace the oil seal.
Front axle housing cracked.Repair or re

Page 440 of 6000

OPEL FRONTERA 1998  Workshop Manual 4A1–3 DIFFERENTIAL (FRONT)
Pinion Shaft Oil Seal
Pinion Shaft Oil Seal and Associated Parts
415RW015
Legend
(1) Flange Nut
(2) Flange(3) Oil Seal
(4) Outer Bearing
(5) Collapsible Spacer
Removal
1.

Page 441 of 6000

OPEL FRONTERA 1998  Workshop Manual DIFFERENTIAL (FRONT) 4A1–4
3. Remove  the  front  propeller  shaft.  Refer  to  Front
Propeller Shaft in this section.
4. Remove  flange  nut  by  using  pinion  flange  holder
5–8840–2157–0.

Page 443 of 6000

OPEL FRONTERA 1998  Workshop Manual DIFFERENTIAL (FRONT) 4A1–6
3. Remove the drain bolt to drain differential oil.
NOTE:
a. During  the  work,  be  sure  that  the  diff  case  is
supported by the jack.
412RS003
b. Remove  the brake

Page 446 of 6000

OPEL FRONTERA 1998  Workshop Manual 4A1–9 DIFFERENTIAL (FRONT)
Differential Assembly
Disassembled View
415RW001
Legend
(1) Differential Assembly
(2) Flange Nut
(3) Flange
(4) Dust Cover
(5) Oil Seal
(6) Outer Bearing 
(7) Outer Bearin

Page 448 of 6000

OPEL FRONTERA 1998  Workshop Manual 4A1–11 DIFFERENTIAL (FRONT)
13. Remove the drive pinion assembly using a soft metal
rod and a hammer.
425RW041
14. Remove collapsible spacer.
15. Remove  the  inner  bearing  using  a  separator
5

Page 449 of 6000

OPEL FRONTERA 1998  Workshop Manual DIFFERENTIAL (FRONT) 4A1–12
21. Remove damper and bracket.
425RW042
Reassembly
1. Using  installer  9–8522–1141–0  and  grip
5–8840–0007–0, install outer bearing outer race.
415RW018
2.

Page 453 of 6000

OPEL FRONTERA 1998  Workshop Manual DIFFERENTIAL (FRONT) 4A1–16
NOTE: Do not apply pressure to the roller cage and apply
pressure only to the inner race.
425RW048
5. Discard the used collapsible spacer and install a new
one.
6. Instal

Page 459 of 6000

OPEL FRONTERA 1998  Workshop Manual DIFFERENTIAL (FRONT) 4A1–22
4. Remove the cross pin, using a soft metal rod and a
hammer.
425RS043
5. Remove pinion gear.
6. Remove side gear.
7. Remove thrust washer.
Inspection and Repair
Make nec
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