glove box OPEL FRONTERA 1998 Workshop Manual

6E–56
ENGINE DRIVEABILITY AND EMISSIONS
A/C Clutch Control Circuit Diagnosis
StepNo Ye s Va l u e ( s ) Action
61. Engine idling.
2. A/C “ON”.
3. Blower “ON”.
4. Observe the “A/C Request” display on the Tech 2.
Does the tool “A/C Request” display indicate “Yes?”
—Go to Step 34Go to Step 7
7Temporarily substitute the A/C compressor relay in
place of the A/C thermostat relay, then repeat Step 5.
Did the “A/C Request” display indicate “Yes?”
—Go to Step 8Go to Step 9
8Replace the original A/C thermostat relay.
Is the action complete?
—Verify repair—
9Dose the blower operate?—Go to Step 10Go to Step 11
10Repair the blower.
Is the action complete?
—Verify repair—
11Check for a faulty 10a A/C fuse in the underdash fuse
panel.
Was the 10A fuse OK?
—Go to Step 13Go to Step 12
12Check for short circuit and make repairs if necessary.
Replace the 10A A/C fuse.
Is the action complete?
—Verify repair—
131. Ignition “ON.”
2. Use a DVM to check voltage at the positive A/C
switch wire (BRN).
Was voltage equal to the specified value?
+BGo to Step 15Go to Step 14
14Repair the open wire (BRN) between the A/C switch
and the A/C fuse.
Is the action complete?
—Verify repair—
151. Remove the glove box to gain access to the A/C
thermostat.
2. Disconnect the thermostat connector.
3. Attach a fused jumper between ground and the
PNK/GRN wire at the thermostat.
4. A/C “ON.”
5. Blower “ON.”
Dose A/C request indicate “YES” on the Tech 2?
—Go to Step 16Go to Step 23
161. Ignition “ON.”
2. Use a DVM to check voltage at the electronic A/C
thermostat.
Was voltage equal to the specified value?
+BGo to Step 20Go to Step 17
17Check for an open (LT GRN) between the thermostat
and the A/C switch.
Was the wire open?
—Go to Step 18Go to Step 19
18Repair the open wire (LT GRN) between the thermostat
and the A/C switch.
Is the action complete?
—Verify repair—

LIGHTING SYSTEM8A–1
BODY AND ACCESSORIES
CONTENTS
Lighting System 8A. . . . . . . . . . . . . . . . . . . . . . . . .
Wiper/Washer System 8B. . . . . . . . . . . . . . . . . . .
Entertainment 8C. . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring System 8D. . . . . . . . . . . . . . . . . . . . . . . . . .
Meter and Gauge 8E. . . . . . . . . . . . . . . . . . . . . . . Body Structure 8F. . . . . . . . . . . . . . . . . . . . . . . . . .
Seats 8G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security and Locks 8H. . . . . . . . . . . . . . . . . . . . . .
Sun Roof/Convertible Top 8I. . . . . . . . . . . . . . . .
Exterior/Interior Trim 8J. . . . . . . . . . . . . . . . . . . . .
LIGHTING SYSTEM
CONTENTS
Service Precaution 8A–2. . . . . . . . . . . . . . . . . . . . . .
Headlight Bulb 8A–3. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight 8A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight and Associated Parts 8A–4. . . . . . . . .
Removal 8A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight Adjustment 8A–4. . . . . . . . . . . . . . . . . .
Fog Light Bulb 8A–5. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Assembly 8A–6. . . . . . . . . . . . . . . . . . . . .
Removal 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Adjustment 8A–6. . . . . . . . . . . . . . . . . .
Clarence Light Bulb 8A–6. . . . . . . . . . . . . . . . . . . . . .
Removal 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Fog Light Bulb (RHD) 8A–7. . . . . . . . . . . . . . .
Removal 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight Bulb (Body) 8A–7. . . . . . . . . . . . . . . . . . . . .
Removal 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight Bulb (Bumper) 8A–8. . . . . . . . . . . . . . . . . . .
Removal 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb (Body) 8A–8. . . . . . . . . . .
Removal 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb (Bumper) 8A–9. . . . . . . . .
Removal 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stoplight Bulb 8A–9. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8A–9. . . . . . . . . . . . . . . High Mount Stoplight 8A–10. . . . . . . . . . . . . . . . . . . .
Removal 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Turn Signal Light Bulb 8A–10. . . . . . . . . . . . . .
Removal 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Turn Signal Light Bulb 8A–11. . . . . . . . . . . . . . .
Removal 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Turn Signal Light Bulb 8A–11. . . . . . . . . . . . . .
Removal 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Light Bulb 8A–12. . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Dome Light Bulb 8A–12. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Room Light Bulb 8A–13. . . . . . . . . . . . . . . .
Removal 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Courtesy Light Bulb 8A–13. . . . . . . . . . . . . . . . . . . . . .
Removal 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Map Light Switch/Bulb 8A–14. . . . . . . . . . . . . . . . . . .
Removal 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter Illumination Bulb 8A–14. . . . . . . . .
Removal 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–14. . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray Illumination Bulb 8A–15. . . . . . . . . . . . . . . . .
Removal 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box Illumination Bulb 8A–15. . . . . . . . . . . . . . .
Removal 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8A–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIGHTING SYSTEM8A–15
Ashtray Illumination Bulb
Removal
1. Disconnect the battery ground cable.
2. Removal eight screws to remove the instrument
cluster panel(1).
3. Remove the ashtray(5).
4. Remove four screws to remove the audio box(4).
5. Remove two screws to remove the ashtray guide(2).
6. Turn the socket counterclockwise to remove it then
pull out the bulb(3).
742RS001
Installation
To install, follow the removal steps in the reverse order.
Glove Box Illumination Bulb
Removal
1. Disconnect the battery ground cable.
2. Open the glove box lid, and then pull out the bulb(1).
805RS004
Installation
To install, follow the removal steps in the reverse order.

8A–30LIGHTING SYSTEM
Power drive1.4w1Meter
Winter drive1.4w1Meter
Air bag2w1Meter
Engine warming SW0.84w1
FRT fog light SW0.84w1
RR fog light SW0.84w1
Glove box1.2w1
Ashtray1.4w1
Illumination controller0.7w1
Heater bezel150mA2
Hazard warning light SW0.84w1
Meter3.4w4Meter ASM
IlluminationCigar lighter1.4w1Light
Rear wiper & washer SW0.84w1
Rear defogger SW0.84w1
Mirror control SW45mA1
Mirror defogger SW0.7w1
Mirror folding SW0.7w1
A/T select lever1.2w1
Power & Winter SW50mA2
Cruise control main SW0.84w1
Headlight wiper SW0.84w1
Torque Specifications
ApplicationNꞏmkgꞏmLb FtLb In
Steering Shaft Nut343.525—

WIPER/WASHER SYSTEM8B–9
Alarm & Relay Control Unit
Removal
1. Disconnect the battery ground cable.
2. Remove the glove box.
3. Remove the instrument panel passenger lower cover
assembly.
4. Remove the passenger Knee bolster reinforcement
assembly.
5. Remove the fixing bolts, disconnect the connectors
and then remove the alarm & relay control unit (1).
826RW020
Installation
To install, follow the removal steps in the reverse order.
Rear Washer Motor
Removal
1. Disconnect the battery ground cable.
2. Remove the tailgate trim pad(2).
3. Remove two screws, disconnect the connector,
remove the washer hose and then remove the rear
washer tank(3).
4. Pull out the rear washer motor(1) from the washer
tank.
885RS009
Installation
To install, follow the removal steps in the reverse order.

F
C
G
0.85
G/R0.3
R/G
0.3
R/G0.3
R/G 0.5
G/R
0.3
B 0.5
G/R
GLOVE
BOX1
2
I-24
0.5
B
0.5
B
1.25
B0.5
B 0.3
B
5H-26I-24
ASH TRAY
ILLUMINATION
CONTROLLER2
1
I-19
I-19
1
I-7
3
H-263
I-7
B-19
BODY-RH
I-7
2
D08RW654

F
C
G
0.85
G/R0.3
R/G
0.5
R/G0.3
R/G0.3
R/G 0.5
G/R
0.3
B 0.5
G/R
GLOVE
BOX1
2
I-24
0.5
B
0.5
B
1.25
B0.5
B 0.3
B
16H-25I-24
ASH TRAY
ILLUMINATION
CONTROLLER2
1
I-19
I-19
1
I-7
3
H-262
I-7
B-19
BODY-LH
I-7
2
D08RW892

8F–48BODY STRUCTURE
Instrument Panel Assembly
Parts Location
This illustration is based on RHD and W/SRS.
740RW123
Legend
(1) Front Defroster Grille
(2) Vent Duct Assembly
(3) Instrument Harness Assembly
(4) Side Defroster Grille
(5) Meter Assembly
(6) Instrument Panel Cluster Assembly
(7) Driver Knee Bolster Assembly (W/SRS)
(8) Instrument Panel Driver Lower Cover
Assembly
(9) Radio Assembly(10) Lower Cluster Assembly
(11) Front Console Assembly
(12) Glove Box
(13) Instrument Panel Passenger Lower Cover
Assembly
(14) Passenger Knee Bolster Reinforcement
Assembly
(15) Control Lever Assembly
(16) Passenger Inflator Module (W/SRS)
(17) Instrument Panel Assembly

8F–49 BODY STRUCTURE
Removal
CAUTION: For precautions on installation or
removal of SRS—air bag system, refer to
Supplemental Restraint System (SRS) — AIR BAG in
Restraint section.
1. Disconnect the battery ground cable.
2. Remove front console assembly.
Remove the 4 fixing screws and disconnect the
switch connectors.
3. Remove lower cluster assembly.
Remove the 3 fixing screws (1) in order to
disconnect the cigarette lighter (3) and the
illumination (2) connectors.
740RS014
4. Remove glove box.
Remove the 2 fixing screws.
740RW104
5. Remove instrument panel passenger lower cover
assembly.
Remove the 7 fixing screws (1) and 1 clip (2).
740RW103
6. Remove passenger knee bolster reinforcement
assembly.
Remove the 4 fixing bolts (2) and 4 nuts (1).
740RS011

8F–53 BODY STRUCTURE
Installation
To install, follow the removal steps in the reverse order.
Order Of Removal/Installation Steps For Each Item
Removal Item
Removal ProcedureRemoval Step
Front console assem-
blyShift knob (M/T), Power & Winter SW (A/T), Transfer knob, Seat
heater/Miller SW conn. and 4 screws1, 2
Lower cluster assem-
bly3 screws, Ciger lighter conn. and Ashtray illumination conn.13
Glove box2 screws4
Instrument panel pas-
senger lower cover7 screws and 1 clip15
Passenger knee bol-
ster reinforcement4 nuts and 4 bolts16
Instrument panel driver
lower coverEngine hood opening fixing screw, 2 screws, 1 bolt, 1 clip and fasten-
ers at 4 positions13, 7
Driver knee bolster6 nuts13, 7, 8
Front defroster grilleClaws at 8 positions9
Instrument panel as-
sembly2 bolts (SRS adjust bracket cross beam), A/C control cable (Unit
side at 3 position), Instrument harness connector (Driver side 5 posi-
tion, assist side 3 position), SRS module conn., Radio antenna jack,
Earth cable, 9 bolts and 3 nuts110
Passenger inflator
module4 nuts (SRS moduleInstrument panel), 2 nuts 0 and 2 washers
(SRS module
support bracket) and 2 clips
16, 11
Instrument panel clus-
ter5 Screws, fastener at 4 position and each SW conn.13, 7, 12
Meter assembly4 screws and connectors13, 7, 12, 13
A/C control panel as-
sembly4 screws and connectors13, 7, 12, 14
Radio assembly2 screws13, 15
Vent duct assembly5 screws110, 16
Instrument harness as-
sembly4 screws, fasteners at 4 position, and clips at 7 position110, 17
Side defroster grille18
M/T = Manual Transmission
A/T = Automatic Transmission
SRS = Supplemental Restraint System
A/C = Air Conditioning