fuel OPEL GT-R 1973 User Guide

,I
IINSTRUMENT PANEL
lH- 57
/
/SubjectPage No. INSTRUMENT PANEL
CONTENTS
DESCRIPTION AND OPERATION:
Instrument Panel
- Opel 1900 - Manta. . . . . . . . . . . . . . . . . . . . . .Instrument
Panel-GT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DIAGNOSIS:
MAINTENANCE AND ADJUSTMENTS:
MAJOR REPAIR:
Instrument Cluster Housing
- Opel 1900 - Manta . .
Windshield Wiper Switch
. , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .InstrumentCluster
Bulbs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .InstrumentCluster
Housing-GT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Combined Switch Assemblies
. . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CigarLighter
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPECIFICATIONS: (Not Applicable)
I H-57
1H-58
1H-59
1H-61
lH-61
1H-61
1H-63
1H-64
DESCF(lPTlON AND OPERATION2. The fog light toggle switch lower half is pushed in.INSTRUFENT PANEL (OPEL 1900. MANTA)
Headligl$ Switch
3. The parking lights and/or low beam headlights are
on.The thr& position light switch controls the head-
lights, @lights, parking lights, side marker lights,
license
plate light and instrument panel lights and is
located
4t the lower left on the instrument panel.
With thk switch knob pulled outward to the first
stop,
thi parking lights, side marker lights, license
plate
ligiit and instrument panel lights will light. Theinstrumdnt panel lights can be turned off by turning
the
lightSwitch knob counterclockwise past the first
detent. IThe fog lights are automatically turned off if the
ignition switch is on and the headlights are on high
beam.
Windshield Wiper Switch
The windshield wiper switch is located on the instru-ment panel to the right of the headlight switch.
By pull&g the lightswitch knob out all the way, the
headlights will also be turned on.
IBy pushing the lower half of this switch in to the first
stop, the wipers will operate at slow speed. By push-ing in to the second stop, the wipers will operate at
fast speed.
Fog
Ligh) Switch (Rallye)The fog
iight toggle switch is located in the instru-
ment cluster to the left of the temperature and fuel
gauge
cl+ster. The fog lights can be turned off at any
time by
t,he toggle switch, but can only be turned on
when: ,
Electrically Heated Rear Window Switch (If
Equipped)The heated rear
wind&v switch is located in the
instrument panel to the right of the clock opening.
1. The ignition switch is on or the engine running.
ITo operate (only possible with the engine running),
push in on the lower half of the switch. When the
rear window is being heated, the switch will
belighted.

1 H- 581973 OPEL SERVICE MANUAL
/-FOG LIGHT SWITCH IRALLYEi
\HEADLIGHT HIGH BEAM INDICATOR
-HAZARD WARNINGFLASHERINDICATORSYSTEM WARN,NGLlGHT
LWINDSHIELD WIPER SWlTCH -1 LFUEL&,UGELHEATER-DEFROSTER CONTROL
CHARGING INDICATOR LlGHTHEATER’ TEMPERATURE CONTROLHEATED REAR GLASS SWITCH1
301H1Figure 1 H-l
- 1900 lnstrumellt Arrangement
INSTRUMENT PANEL
(GT)I
Headlight SwitchesThere are two headlight switches, one for turning on
the headlights and the other operates an indicator
light on the instrument panel. Both switches are
located behind the left headlamp assembly.
When the headlamp lever is @shed forward,’ the
operating mechanism rotates the headlights to open
position, tuins the headlight and instrument panel
indicator light switches on until the headlamps are
locked in full open position at which time the indica-
tar lamp switch is turned off.
Along with the headlights, the headlight switch,also
turns on the parking lights, taillights, license plate
lights and rear side marker lights.
Parking Light and instrument Panel Light SwitCh
AssemblyThe left switch of this assembly is the Parking Light
Switch. By pushing inward on the lower half of thisswitch, the parking lights, taillights, license plate
lights and rear side marker lights are turned on and
can be turned off by pushing inward on the upper
half of the switch providing the headlights are not
turned on.
The center portion of this switch assembly is inopera-
tive and controls nothing.
The switch on the right end of this assembly is the
Instrument Panel Light switch. By pushing inward
on the lower half of the switch turns on the instru-
ment panel lights. The brightness of the instrument
panel lights can be adjusted by movement of the
switch. If either the Parking Light or Instrument
Panel switch becomes defective, the switch assembly
must be replaced.
Combined Windshield Wiper, Electrically Heated
Rear Window and Heater Blower SwitchThis switch assembly is located to the right of the
cigar lighter. If any one of these switches should fail,
the complete switch assembly must be replaced.

GAUGES
CONTENTS
Subject
DESCRIPTION AND OPERATION:
DIAGNOSIS:
Temperature and Fuel Gauge
System-Opel1900-Manta. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FuelGauge-GT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAINTENANCE AND ADJUSTMENTS:
MAJOR REPAIR:
Opel 1900
- Manta
Voltage Stabilizer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Speedometer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electric
ClockorTachometer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Temperature Indicator or Fuel Gauge
. . . . . . . . . . . . . . . . . . . .Rallye
Gauges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Temperature
SendingUnit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Oil Pressure Sending Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GT
Speedometer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tachometer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Temperature Indicator and Fuel Gauge Dash, Unit
Electric
Clock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ammeter
andOilPressureGauge. . . . . . . . . . . . . . . . . . . . . . . . . . . .SPECIFICATIONS:
DIAGNOSISITEM(ERATURE
& FUEL GAUGE - SYSTEM
DIAGNOSIS (OPEL 1900, MANTA)
/
ConditionPossible Cause
I
Page No.
1l-65
1l-67
1l-67
1l-68
1l-68
1l-69
1l-69
1l-69
1l-70
1l-70
1l-70
1l-70
1l-71
1l-71
Correction
Temperature and gas gaugeinopetative1. Blown fuse1. Replace fuse. If new fuse
blows, repair short.
2. Defective voltage
stabilizer1. Install 40 ohm resistors
between ground
& connectors
(disconnect from units)
of temperature sending imit
and gas gauge tank unit. If
both dash units do not move
to full scale (tolerance
-one pointer width of either
side of full scale reading)
and the distance of movement
on the scale is the same,,
replace the voltage stabdner.

I
GAUGES1 I- 67I
I Condition
Car
&s out of gas with
gauge indicating fuel in
tank. 1
I
I
I
I
IPossible Cause
1. Tank unit misadjusted
2. Defective voltage
stabilizer.Correction
1. Follow corrective action as
stated above (obtain empty
reading on dash)
1. See corrective action above.
Temperature gauge not1. Loose dash gauge1. See corrective action above.
Iattaching nut.
I
I
I2. Defective temperature1. Install 40 ohm resistor
Isending unitbetween temperature sneding
Iunit and ground (disconnect
I
from unit). If dash unit reads
I
full scale, replace temperature
Isending unit.
I
I
I3. Open wiring.1. Follow corrective action as
Istated above (connector socket
Iwith blue wire).Tempkrature gauge indicates
hot when engine temperature1. Incorrect temperature1. Check for correct sending unit
sending unit
normal.(white porcelain) replace if
incorrect.
2. i>efective temperaturesending unit.1. See corrective action above.
3. Dkfective voltage
stabilizer.
1. See Corrective action above.
GAS
GdUGE TROUBLE DIAGNOSIS - GT4. Disconnect the tank unit lead wire (light blue with
black tracer) from the tank unit.
An inoperative gas gauge reading can normally be
found to result from a poor grounding condition
within the circuit. Using the procedure as outlined
below may lead to the correction of the inoperative
reading without replacement of either the tank unit
or the
dph unit.5. Connect ihe stock tank unit; ground unit, and
operate manually.
6. If the dash unit shows a correct reading, then
replacement of the tank unit is required as the cor-
rection.
1. Makelcertain the gas tank (ground) strap is prop-
erly secured.A correct reading will be one which resembles the
movement of the manually-operated tank unit.
2. Make’certain the ground wire (brown in color) for
gasoline/ and temperature gauges is properly con-
nected tb the windshield wiper motor and is secured.
(This
gl?ound wire is also common for the heater
blower
etor.)7. If the dash unit does not show a correct reading,
then its replacement is necessary.
If the adove procedure does not produce a satisfac-
tory gaube reading, an attempt to isolate the defec-
tive
par<, i.e. tank or dash unit should be made.
3. Rem&e a tank unit from parts stock.MAJOR
AEPAIR
OPEL 1900. MANTA
Removing Voltage Stabilizer1. Remove instrument cluster housing assembly.

I
IGAUGES1 I- 69
I
I
3. Replace instrument housing.InstallationFiemoving~Temperature Indicator or Fuel Gauge
1. Remov+ instrument cluster housing.
2. Remov; six screws and remove both instrument
cluster
le+ See Figure 11-2.3. Pull v&age stabilizer off printed circuit and
remove fohr instrument attaching screws, as shown
in Figure
111-5.Figure
11-5 Removing Four Instrument Attaching\SCWWS
4. Take temperature or fuel gauge out of clusterlnstallatidn
1. Install itemperature or fuel gauge in cluster.
2. Replack voltage stabilizer on back of printed cir-
cuit. I
3. Replack both instrument cluster lens.
I
4. Install /instrument cluster housing.
I
IRemwind Rallye Gauges
1. Removt glove compartment.
2. Remo?e radio, if equipped.
3.
Remoje screws holding instrument carrier frominstrumejf
pane!.4. Disconpect wres from instrument gauge.
5.
Removal attaching nuts from gauge and remove.I1. Replace gauge with attaching nuts on panel.
2. Hook up wires to gauges.
3. With holding screws, attach gauge cluster to in-
strument panel.
4. Replace radio.
5. Replace glove compartment.
Removal of Temperature Sending Unit
1. Drain and collect coolant.
To drain radiator, remove end of lower radiator hose
that is connected to radiator.
2. Remove wire from temperature sending unit.
3. Unscrew temperature sending unit from thermo-
stat housing. See Figure
11-6.Figure
11-S -Temperature Sending Unitlnstalletian
1. Screw temperature sending unit into thermostat
housing after sealing unit with non-hardening per-matex.
2. Install wire on sending unit.
3. Replace coolant.

lb 70 1973 OPEL SERVlCE!MANUAL
Removing Oil Pressure Sending Upit1. Disconnect wire from sending
Fit.2. Unscrew oil pressure sending
u?it from block. St&Figure
11-7./
Figure
11.7 - Oil Pressure Sending Unit
Installation1. Replace oil pressure sending unit into block.
2. Connect wire to unit.
Figure 1 l-8 Rear View of SpeedometerI
Removal of Speedometer1. Remove instrument housing.
2.Remove speedometer. See Figure 11-9 1.
Installation
1.Install speedometer.
2.Install instrument housing, paragraph 11-71.per
Removal of Tachometer1. Remove instrument housing.
2.Remove tachometer.
3.Disconnect electrical wires. See Figure 11-9.
Figure
11-9 Rear View of Tachometer
Installation1. Connect wires.
2. Install tachometer.
3. Install instrument cluster.
Removal of Temperature Indicator and Fuel GaugeDash Unit
1. Remove instrument housing.
2. Remove temperature indicator and fuel gauge
dash unit.
3. Disconnect electrical wires. See figure
11-10.

I
IGAUGESll- 71
Figure 1
IL10 Rear View of Temperature Indicator and
I
IFuel Gauge Dash Unit
I
Install&m1. Connekt wires and install unit.
2. Install! instrument cluster housing.
I
Removal
\of Electric Clock
1.
Remoie instrument housing.
Figuy 1 I-1 1 Rear View of Electrical Clock
I2. Remove electrical clock.
3. Disconnect electrical wires. See Figure
11-I I.
Installation
1. Install clock and connect wires.
2. Install instrument cluster housing.
Removal of Ammeter and Oil Pressure Gauge
1. Remove instrument housing.
2. Remove ammeter and oil pressure gauge.
3. Disconnect electrical wires. See Figure
11-12.Figure 1 I-1 2 Rear View of Ammeter and Oil Pressure
GaugeInstallation
1. Connect wires to ammeter and oil pressure gauge
and install.
2. Install instrument cluster housing.

1 J- 72 1973 OPEL SERVICE MANUAL
I
WIRING IDIAGRAMS
CONTENTS
Subject
1973 WIRING DIAGRAMS: Windshield Wiper and
Horn:- Opel 1900 -
Manta....................................I.............. ..............................
Windshield Wiper and Horn’- Rallye ..........................
Windshield Wiper
andHorn!-GT
..................................
Turn Signal and Hazard Flasher
-
Opel 1900 - Manta !
........................................................
Turn Signal and Hazard Flasher
- GT ..........................
Oil, Fuel,
Temp.: Tach, Stop and Brake
Warning Light
.GT........................................................
Blower Motor, Lighter and
Rackup Lights -
Qpel 1900.Manta ........................................................
Blower Motor and Lighter
.,GT....................................
Indicator Lights and Gauges
- Opel 1900 -
Manta ........................................................................\
........
Indicator Lights
andGauges.Rallye ..........................
Dome Light and Buzzer
- Opel 1900 - Manta..........
Dome Light, Buzzer and Clock - GT ............................
Headlamps
- Opel 1900 ’
....................................................
Headlamps
.Mantaj............................................................
Headlamps and Fog Lights
.Rallye ..............................
Headlamps, Parking, Tail and Instrument
PanelLighting.GT ........................................................
Left Parking and Tail Lights
- Opel 1900 -
Manta ..................................i.............................................
Right Parking and Tail Lights
- Opel 1900 -
Manta................. ..*............................................................
Starting, Ignition and Charging
-
Opel 1900.Manta..........i.............................................
Starting, Ignition and Charging
- GT ..........................
Instrument
Panel.GT ......................................................
A/C Generatorand Regulator
- All Models..............
Seat Belt Warning System (Manual Transmission)
-Opel1909-Manta ..........................
Seat Belt Warning System (Automatic Transmission)
.Opel 1900 - Manta..........................
Seat Belt Warning System (Manual Transmission)
- GT........................................................ Page No.
1 J-74
1 J-75
1 J-76
1 J-77
1 J-78
1 J-79
1 J-80
lJ-81
1 J-82
1 J-83
1 J-84
1 J-85
1 J-86
1 J-87
1 J-88
1 J-89
1 J-90
1 J-91
1 J-92
1 J-93
1 J-94
1 J-95
1 J-96
1 J-97
1 J-98

I
WIRING DIAGRAMS15.79
IIFigure lJ-6
Oil. Fuel. Temp. Tach, Stop and Brake Warning Light. GT
I

GROUP 6
ENGINESection6A
6B
6C
6D
-
6E
6F6GTitle
‘age No.
EngineMechanical and Mounts
AllModels
Cooling System
AllModels
. . . . . . . . . . . . . . . . . . . . . .
Fuel SystemAll
Models. . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Systems
AllModels
. . . . . . . . . . . . . . . . . . . . . . . .
Carburetor
And
ThrottleLinkage
. . . . . . . . . . . . . .
Emission Control
Systems
- All Models . . . . .6A- 2
6B-326C-366D-42
6E-446F-60
Tune-Up
AllModels
. . . . . . . . . . . . . . . . ..__....66-65