engine OPEL KARL 2015 Workshop Manual

OPEL Karl Owner Manual (GMK-Localizing-EU RHD-9231168) - 2016 - crc -
5/7/15
Driving and Operating 153
{Danger
Fuel is flammable and explosive.
No smoking. No naked flames or
sparks.
If you can smell fuel in your
vehicle, have the cause of this
remedied immediately by a
workshop.
Caution
In case of misfuelling, do not
switch on ignition.
1. Stop the engine.
2. Pull up on fuel filler doorrelease lever located on the
floor, front side of driver's seat.
3. Turn the fuel filler cap anticlockwise slowly. If a
hissing sound is heard, wait for
it to stop before completely
unscrewing the cap. The fuel
filler door is in the right
rear quarter panel.4. Remove the cap. The cap is
tethered to the vehicle.
5. After refuelling, replace cap. Turn it clockwise until you hear
several clicks.
6. Push the fuel filler door closed until it latches.
Note
If, in cold weather, the fuel filler door
does not open, tap the door lightly.
Then try to open it again.
Caution
Wipe off any overflowing fuel
immediately.

OPEL Karl Owner Manual (GMK-Localizing-EU RHD-9231168) - 2016 - crc -
5/7/15
Vehicle Care 155
Vehicle Care
General Information
Accessories andModifications . . . . . . . . . . . . . . . . 156
Vehicle Storage . . . . . . . . . . . . . . 156
End-of-Life Vehicle Recovery . . . . . . . . . . . . . . . . . . . . 157
Vehicle Checks
Doing Your OwnService Work . . . . . . . . . . . . . . . 157
Bonnet . . . . . . . . . . . . . . . . . . . . . . . 157
Engine Oil . . . . . . . . . . . . . . . . . . . . 158
Engine Coolant . . . . . . . . . . . . . . . 159
Washer Fluid . . . . . . . . . . . . . . . . . 160
Brakes . . . . . . . . . . . . . . . . . . . . . . . 160
Brake Fluid . . . . . . . . . . . . . . . . . . . 160
Battery . . . . . . . . . . . . . . . . . . . . . . . . 160
Wiper Blade Replacement . . . . 162
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . 163
Headlamps and Parking Lamps . . . . . . . . . . . . . . . . . . . . . . 163
Fog Lamps . . . . . . . . . . . . . . . . . . . 165
Front Indicator Lamps . . . . . . . . 165
Taillights . . . . . . . . . . . . . . . . . . . . . . 165
Side Indicator Lamps . . . . . . . . . 167 Centre High-Mounted Brake
lamp (CHMBL) . . . . . . . . . . . . . . 167
Number Plate Lamp . . . . . . . . . . 168
Interior Lamps . . . . . . . . . . . . . . . . 168
Instrument Panel Illumination . . . . . . . . . . . . . . . . . . 168
Electrical System
Fuses . . . . . . . . . . . . . . . . . . . . . . . . 169
Engine Compartment FuseBlock . . . . . . . . . . . . . . . . . . . . . . . . 170
Instrument Panel Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . 172
Vehicle Tools
Tools . . . . . . . . . . . . . . . . . . . . . . . . . 173
Wheels and Tyres
Wheels and Tyres . . . . . . . . . . . . 174
Winter Tyres . . . . . . . . . . . . . . . . . . 174
Tyre Designations . . . . . . . . . . . . 174
Tyre Pressure . . . . . . . . . . . . . . . . 175
Tyre Pressure MonitorSystem . . . . . . . . . . . . . . . . . . . . . . 176
Tread Depth . . . . . . . . . . . . . . . . . . 179
Wheel Covers . . . . . . . . . . . . . . . . 180
Tyre Chains . . . . . . . . . . . . . . . . . . 180
Tyre Repair Kit . . . . . . . . . . . . . . . 180
Tyre Changing . . . . . . . . . . . . . . . . 184
Compact Spare Tyre . . . . . . . . . 186
Jump Starting
Jump Starting . . . . . . . . . . . . . . . . 188
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . 190
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . 191
Interior Care . . . . . . . . . . . . . . . . . . 192

OPEL Karl Owner Manual (GMK-Localizing-EU RHD-9231168) - 2016 - crc -
5/7/15
156 Vehicle Care
General Information
Accessories and
Modifications
We recommend the use of genuine
parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or
guarantee reliability of other
products - even if they have a
regulatory or otherwise granted
approval.
Do not make any modifications to
the electrical system, e.g. changes
of electronic control units (chip
tuning).
Caution
When transporting the vehicle on
a train or on a recovery vehicle,
the mud flaps might be damaged.
Vehicle Storage
Storage for a long period
of time
If the vehicle is to be stored for
several months :
.Wash and wax the vehicle.
. Have the wax in the engine
compartment and underbody
checked.
. Clean and preserve the rubber
seals.
. Fill up fuel tank completely.
. Change the engine oil.
. Drain the washer fluid reservoir.
. Check the coolant antifreeze
and corrosion protection.
. Adjust tyre pressure to the value
specified for full load.
. Park the vehicle in a dry, well
ventilated place. Engage first or
reverse gear. Prevent the
vehicle from rolling.
. Do not apply the parking brake. .
Open the bonnet, close all doors
and lock the vehicle.
. Disconnect the clamp from the
negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
alarm system.
Putting back into operation
When the vehicle is to be put back
into operation :
.Connect the clamp to the
negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
. Check tyre pressure.
. Fill up the washer fluid reservoir.
. Check the engine oil level.
. Check the coolant level.
. Fit the number plate if
necessary.

OPEL Karl Owner Manual (GMK-Localizing-EU RHD-9231168) - 2016 - crc -
5/7/15
Vehicle Care 157
End-of-Life Vehicle
Recovery
Information on end-of-life vehicle
recovery centres and the recycling
of end-of-life vehicles is available on
our website. Only entrust this work
to an authorised recycling centre.
Gas vehicles must be recycled by a
service centre authorised for gas
vehicles.
Vehicle Checks
Doing Your Own
Service Work
{Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition
is off.
{Danger
The ignition system uses
extremely high voltage. Do not
touch.
Bonnet
Opening
Pull the release lever and return it to
its original position.

OPEL Karl Owner Manual (GMK-Localizing-EU RHD-9231168) - 2016 - crc -
5/7/15
158 Vehicle Care
Push the safety catch and open the
bonnet.
Secure the bonnet support.If the bonnet is opened during an
Autostop, the engine will be
restarted automatically for safety
reasons.
Closing
Before closing the bonnet, press the
support into the holder. Lower the
bonnet and allow it to fall into the
latch from a low height (20-25 cm).
Check that the bonnet is engaged.
Caution
Do not press the bonnet into the
latch, to avoid dents.
Engine Oil
Check the engine oil level manually
on a regular basis to prevent
damage to the engine.
Ensure that the correct specification
of oil is used. Recommended fluids
and lubricants
0Recommended
Fluids and Lubricants 0195. Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 minutes.
Pull out the dipstick, wipe it clean,
insert it to the stop on the handle,
pull out and read the engine oil
level.
Insert dipstick to the stop on the
handle and make half a turn.When the engine oil level has
dropped to the MIN mark, top up
engine oil.

OPEL Karl Owner Manual (GMK-Localizing-EU RHD-9231168) - 2016 - crc -
5/7/15
Vehicle Care 159
We recommend the use of the same
grade of engine oil that was used at
last change.
The engine oil level must not
exceed theMAXmark on the
dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out.
Capacities
0Capacities and
Specifications 0204.
Fit the cap on straight and tighten it.
Engine Coolant
The coolant provides freeze
protection down to approx. -28 °C.
In northern countries with very low
temperatures the factory filled
coolant provides frost protection
down to approx. -37 °C.
Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause
engine damage.
If the cooling system is cold, the
coolant level should be above the
filling line mark.
{Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly.
Have the coolant concentration

OPEL Karl Owner Manual (GMK-Localizing-EU RHD-9231168) - 2016 - crc -
5/7/15
Vehicle Care 161
The vehicle battery is
maintenance-free provided that the
driving profile allows sufficient
charging of the battery.
Short-distance-driving and frequent
engine starts can discharge the
battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in
household waste. They must be
disposed of at an appropriate
recycling collection point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp
from the negative terminal of the
vehicle battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Replacing the vehicle battery
Note
Any deviation from the instructions
given in this paragraph may lead to
a temporary deactivation of the
stop-start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area,
it must be closed off with a dummy
cap, and the ventilation in the
vicinity of the negative terminal must
be opened.
Only use vehicle batteries that allow
the fuse box to be mounted above
the vehicle battery.
In vehicles with stop-start system,
ensure to have the AGM (Absorptive
Glass Mat) battery replaced with an
AGM battery again.
An AGM battery can be identified by
the label on the battery. We
recommend the use of an original
Opel vehicle battery.
Note
Using an AGM vehicle battery
different from the original Opel
vehicle battery may result in a lower
performance of the stop-start
system.
We recommend that you have the
vehicle battery replaced by a
workshop. Stop-start system
0
Automatic Engine Start/Stop
Feature0137.

OPEL Karl Owner Manual (GMK-Localizing-EU RHD-9231168) - 2016 - crc -
5/7/15
Vehicle Care 163
Wiper blade on the rear
window
Lift wiper arm. Push the wiper
blade, slightly angled to the wiper
arm, downwards until it disengages.
Attach the wiper blade, slightly
angled to the wiper arm, and push
until it engages.
Lower wiper arm carefully.
Bulb Replacement
Switch off the ignition and switch off
the relevant switch or close the
doors.
Only hold a new bulb at the base!
Do not touch the bulb glass with
bare hands.
Use only the same bulb type for
replacement.
Replace headlamp bulbs from within
the engine compartment.
Bulb check
After a bulb replacement switch on
the ignition, operate and check the
lights.
Headlamps and Parking
Lamps
Dipped beam and main beam
1. Unscrew the three screws.
2. Carefully withdraw theheadlight assembly from
retaining pins and remove as
shown in illustration and
remove, make sure that cable
duct remains in position.
3. Detach plug connector from bulb.

OPEL Karl Owner Manual (GMK-Localizing-EU RHD-9231168) - 2016 - crc -
5/7/15
Vehicle Care 169
Electrical System
Fuses
Data on the replacement fuse must
match the data on the defective
fuse. There are three fuse boxes in
the vehicle :
.In the front left of the engine
compartment
. In left-hand drive vehicles, in the
interior behind the storage
compartment, or, in right-hand
drive vehicles, behind the
glovebox
. Behind a cover on the left side
of the load compartment
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognised by
its melted wire. Do not replace the
fuse until the cause of the fault has
been remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without
existence of a function.
Fuse extractor
A fuse extractor may be located in
the fuse box in the engine
compartment.

OPEL Karl Owner Manual (GMK-Localizing-EU RHD-9231168) - 2016 - crc -
5/7/15
170 Vehicle Care
Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine Compartment
Fuse Block
The fuse box is in the front left of
the engine compartment.
Disengage the cover, lift it upwards
and remove.
After having changed defective
fuses close the fuse box cover and
press until it engages.
If the fuse box cover is not closed
correctly, malfunctions may occur.
No. Circuit1 Tailgate latch
2 -