Pump OPEL MANTA 1973 Workshop Manual

AUTOMATIC TRANSMISSION7c- 45
Figure 7C-20 Converter. Converter Housing And oil Pump
INPUT SHAFT AND THIRD CLUTCH DRUM
Figure 7C-21 Input Shaft And 3rd Clutch Drum

712.461973 OPEL SERVICE MANUAL___-.. _~--- ..- -_.-. -
THIRD CLUTCH ASSEMBLY7D22
Figure 7C-22 Third Clutch Drum, Piston and Springs, Clutch Plates,
Input Sun Gear. Sprag Race And Retainer Assembly
The stator shaft is an integral part of the transmis-
sion oil pump and supports the stator assembly at the
inner race of the roller clutch assembly.
The input shaft is welded to the third clutch drum.
The sprag outer race is splined to the third clutch
drum and the inner race is splined to the input sun
gear. See Figure
7C-22.The second clutch assembly is supported by the oil
pump hub. The second clutch composition plates are
splined to the outside of the third clutch drum, mak-
ing the third clutch drum the hub for the second
clutch. The ring gear is splined to the second clutch
drum. See Figure
7C-23.The reverse clutch piston assembly is housed on the
back side of the oil pump body. The reverse clutch
steel plates are splined to the transmission case and
the composition plates are splined to the outside of
the second clutch drum. See Figure
7C-24. The re-
verse clutch serves to hold the 2nd clutch drum and
ring gear stationary in reverse range.
The ring gear surrounds the planetary carrier and
the teeth mesh with the front portion of the long
pinions. The reaction sun gear is pressed into the
reaction sun gear drum. See Figure
7C-25. The low
band is wrapped around the reaction sun gear drum
to function as the holding member for the reaction
sun gear.

AUTOMATIC TRANSMISSION7c- 47
SECOND CtUTC7cz3
Figure 7C.23 Second Clutch Drum. Piston, Springs, Clutch Plates, Spacer And Ring Gear
REVERSE CLUTCH ASSEMBLYSECOND CLUTCH
DRUM
SECOND CLUTCH
REVERSE CLUTCH ASSEMBLY
DRUMFigure 7C-24 Oil Pump. Reverse Clutch Piston, Springs, Clutch Plates and Second Clutch Drum

7C- 481973 OPEL SERVICE MANUAL
INPUT SUNRING
GEAR ASSY.GEARPLANETARY
CARRIERASSY.REACTION SUNtow
GEAR 8 DRUMBAND
Figure 7C-25Planetary Gears
The planetary pinion shafts which support the plane-
tary pinions are secured to the planetary carrier by
means of a lock plate at the rear of the planetary
carrier preventing the pinion shafts from rotating or
working loose. The lock plate is secured to the car-
rier by screws.
The planetary carrier is welded to the output shaft,
therefore, the directional movement of the carrier
delivers the transmission’s torque to the output shaft.
The governor hub is splined to, and driven by, the
output shaft. See Figure 7C-26. A governor body is
bolted to the governor hub. The speedometer drive
gear is also driven by the output shaft, and is secured
to the shaft by a retaining clip.
MECHANICAL OPERATIONThe following information describes how engine
torque is transmitted through the Opel Three Speed
automatic transmission for each selected position on
the quadrant. In every case, with the engine running,
torque is transmitted via the flex plate and converter7G25
cover to
tht? pump member of the converter. The
converter is always tilled with oil from the transmis-
sion’s oil pump, and the converter pump member
transmits the torque through oil to the driven mem-
ber of the converter. Power to the transmission is
then transmitted via the input shaft and third clutch
drum. See Figures
7C-48 through 7C-52.
HYDRAULIC CONTROL UNITS AND VALVESPreviously, the mechanical aspects of the transmis-
sion operation have been described, including refer-
ence to various clutches and the low band being
applied. The following describes, in detail, the hy-
draulic system that applies the clutches and band,
and which controls the manually selected and auto-
matic shifts.
A hydraulic pressure system requires a source of
clean hydraulic fluid and a pump to pressurize the
fluid. Opel Three Speed Automatic transmission uses
a gear type pump which draws oil through a screen
located in the sump. See Figure
7C-29. Since the
pump drive gear is keyed to the converter pump hub,
it turns whenever the engine is operating and turns
the driven gear, which causes the oil to be lifted from

AUTOMATIC TRANSMISSION7c- 49Figure 7C-26 Governor Assembly And Speedometer Drive Gearthe sump. The oil is carried past the crescent section
of the pump, beyond which the gear teeth begin to
come together, pressurizing the oil as it is squeezed
from between the gear teeth. The pressurizeh oil is
then delivered through the pump outlet to the hy-
draulic control system.1. Main pressure regulator valve.
2. Modulator valve.
mPRIMING VALVE
If the vehicle has not been operated for a while, the
oil in the pump cavity tends to drain and leak back
to the sump. With the pump cavity filled with air, the
pump cannot develop enough suction to lift the oil
from the sump. For this reason, a priming valve is
located in the pump pressure passage. As the air in
the pump is compressed by the gears, it is forced out
through the bleed orifice in the priming valve and
into the exhausted cavity behind the reverse piston.
This permits the pump to prime and draw oil from
the sump. As soon as the hydraulic pressure reaches
15
PSI: the valve is forced over closing off the bleed
orifice.PRIMING VALVE
In the hydraulic control circuit, there are four major
types of iontrol elements. These categories along
with the specific items are listed below.
A. Pressure regulating valves.
Fieure 7C-7.9 Oil Puvp and Priming Valve

712.501973 OPEL SERVICE MANUAL
3. Detent pressure regulator valve.
4. 1 - 2 Accumulator valve.
5. Governor.
B. Selector valves (manually and hydraulically con-
trolled).
I. Manual valve.
2. Detent valve.
3. 1
- 2 Shift valve.
4. 2
- 3 Shift valve.
5. 3
- 2 Downshift control valve.
6. Manual low and reverse control valve.
7. Boost control valve.
C. Timing Valves.
1. Low speed downshift timing valve.
2. High speed downshift timing valve.
3. Second clutch orifice valve.
D. Accumulators.
1. 1
- 2 Accumulator.
2. Low servo piston.
Main Pressure Regulator ValveOil pressure from the pump is delivered to the “line”
port of the main regulator valve. See Figure
7C-30.The port is connected through a damping orifice, to
the regulator port at the end of the regulator valve.
As the pressure in this port increases, it moves the
valve against the spring force until the second spool
of the. valve just opens to the “line” port. This per-
mits the pump pressure to be by- passed into the
pump suction passage. Therefore, the valve will regu-
late at
a’ fixed minimum pressure as determined by
the spring force, and all excess pump delivery will be
by-passed back into the pump suction passage.
In moving from the “bottomed” to the regulating
position, the valve also opens line pressure to the
converter feed passage. This oil is directed to and
through the
cow&x, through the oil cooler, to the
gear box lubrication system, then back to the sump.
In order to provide the required capacity in the band
and clutches, it is desirable to have a variable line
pressure that will increase with engine torque. This
PRESSURE’REGULATORY7c30Figure 7C-30 Pressure Regulator Valve
is accomplished by introducing a “modulator” pres-
sure on the end of the boost valve. The force of the
boost valve acts against the end of the regulator valve
and increases the line pressure above the base pres-
sure as established by the spring force. By introduc-
ing line pressure to the stepped area between the
spools of the boost valve, an additional pressure in-
crease over and above that described above is ob-
tained.
The regulated line pressure is then fed to:
Manual valve.
Modulator valve
Detent pressure regulator valve
Modulator Valve and Vacuum ModulatorLine pressure is directed to the second port of the
modulator valve. See Figure
7C-31. This pressure
passes between the spools of the valve and into the
modulator port. The modulator port is connected to
the regulating port at the end of the valve through a
damping orifice. As the pressure in the regulating
port incieases, it moves the valve outward against
the spring force of the modulator assembly until the
end spool just closes the line port. If excess pressure
has built up in the regulating port the valve will
continue to move till the second spool just opens to
the exhaust port. In other words, the valve tends to
regulate between the line and exhaust ports.
Even though the modulator spring force may be con-
stant, thereby causing the modulator valve to regu-
late at a fixed pressure, the pressure requirements

a.Operation of Controls in Neutral Engine Running
Reverse Clutch ReleasedThird Clutch Released
Second Clutch ReleasedSprag LockedLow Band Released
Whenever the engine is running with the selector lever in Neutral, oil is pulled from the sump into the oil pump and is dispensed from the pump under preure.
The pressurized line oil if directed
to the priming valve which bleeds off the air. Line oil is directed to the vacuum modulator YBIYB, to the prexwre regulator valveand
to the manual veIve. The converter is fed through the pressure regulator MIYB. the return oil from the converter being directed through the coalerand back
into the transmisGon’s lubricating system.
Line oil directed
to the vacuum modulator valve becomes regulated to modulator oiland acts on the pressure regulator boosI YBCB. the IDW speed downshift timing
valve. the 1 2 accumulator MIYB. and the detent valve. The modulator oil passes through the detent valve to act 00 the I 2 shift control give. the 3 2 control
valve and the 2 3 shift control valve. Line oil pasres through the manual v&e. and is regulated et the detent preaure regulator valve before being directed to the
Reverseand Low control delve.Summary
The converter is filled. the clutches and
IDW band are released.The transmission is in Neutral.

7C- 821973 OPEL SERVICE MANUALAUTOMATIC TRANSMISSION TROUBLE
DIAGNOSIS CHART
Condition
CEllE.e
Concerns Transmission Oil1. Low oil level.a) Oil coming out of oil tiller tube.
b) External oil leak.
c) Failed vacuum modulator.
2. Oil coming out of oil filler
tube.a) Oil level too high.
b) Coolant in transmission oil.
c) External vent clogged with mud.
d) Leak in oil pump suction circuit.
3. External oil leaks in the area
of the torque converter housing.a) Leaking torque converter.
b) Converter housing seal.
c) Sealing washers under converter
housing to case bolts.
d) Sealing washers under converter
housing to pump bolts.
e) Converter housing to case seal.
fj Loose attaching bolts on front of
transmission.
4. External oil leaks in the area
of transmission case and extension.a) Shifter shaft seal.
b) Extension seal.
c) Oil pan gasket.
d) Extension to case gasket.
e) Vacuum modulator gasket.
f) Drain plug gasket.
g) Cooler line fittings.
h) Oil tiller tube seal ring.
i) Detent cable seal ring.
j) Line pressure gauge connection.
5. Low oil pressure.a) Low oil level.
b) Clogged suction screen.
c) Leak in oil pump suction circuit.
d) Leak in oil pressure circuit.
e) Priming valve stuck.
t) Pressure regulator valve malfunction.
g) Sealing ball in valve body dropped out.
6. High oil pressure.a) Modulator vacuum line leaky orinteruupted.
b) Failed vacuum modulator.
c) Leak in any part of engine or
accessory vacuum system.
d) Pressure regulator valve malfunction.
7. Excessrive smoke coming from
exhaust.a) Failed vacuum modulator.
b) Oil from vent valve or leak on hot
exhaust pipe.

AUTOMATIC TRANSMISSION 7C- 83
ConditionCause
Starting
1. No starting in any driverange.a) Low oil level.
b) Clogged suction screen.
c) Manual valve linkage or inner trans-
mission selector lever disconnected.
d) Input shaft broken.e) Pressure regulator valve stuck in open
position. -0 Failed oil pump.
2. No starting in any drive range
for a time. Driving possible only
after repeatedly moving selector
lever to and fro.Manual valve position does not coincide
with valve body channels:
a) Selector lever shaft retaining
pin dropped out.
b) Connecting rod to manual valve
shifting.
c) Selector lever shaft nut loose.
3. No starting after shifting
lever from “P” to “D”, “S”, or “L”
(inadequate engine acceleration).a) Parking
paw1 does not disengage.
4. Sudden starting only after
increase of engine RPM.a) Band servo piston jamming.
b) Low oil level.
c) Oil pump defective.
d) Oil screen missing.
e) Sealing ball in valve body dropped out
5. Heavy jerking when starting.a) Low oil pressure.
b) Wrong modulator valve.
c) Pressure regulator valve stuck.
d) Sealing ball in valve body dropped out.
6. No starting in “D” or “S”
range, but in “L” and “R” range.a) Input sprag installed backwards.
b) Input sprag failure.
7. No starting in “D” or “S” and
“L” (proper driving in “R”; see
also point 9).a) Band worn, does not grip.
b) Band servo piston jamming.
c) Excessive leak in band servo.
d) Parking
paw1 does not disengage.

7C. 841973 OPEL SERVICE MANUALConditionCause8. No starting in “R” range
(proper driving in all other
ranges).a) Reverse clutch failure.
9. Drive in selector lever
position “N”.a) Inadequate selector lever linkage.
b) Planetary gear set broken.
c) Improper adjustment of band.
Gear Change1. No l-2 upshift in “D” and “S”
(transmission remains in 1st gear
at all speeds).a) Governor valves stuck.
b) 1-2 shift valve stuck in 1st gear
position.
c) Seal rings (oil pump hub) leaky.
d) Large leak in governor pressure circuit.
e) Governor screen clogged.
2. No 2-3 upshift in “D” (trans-
mission remains in 2nd gear at all
speeds).a) 2-3 shift valve stuck.
b) Large leak in governor pressure circuit.
3. Upshifts in “D” and “S” only
at full throttle.a) Failed vacuum modulator.
b) Modulator vacuum line leaky or
interrupted.
c) Leak in any part of engine or
accessory vacuum system.
d) Detent valve or cable stuck.
4. Upshifts in “D” and “S” only
at part throttle (no detent
upshift).a) Detent pressure regulator valve stuck.
b) Detent cable broken or misadjusted.
5. Driving only in 1st gear of
“D” and “S” range (transmission
blocks in 2nd gear and “R”).a) “L” and “R” control valve stuck in
“L” or “R” position.
6. No part throttle 3-2 downshift
at low vehicle speeds.a) 3-2 downshift control valve stuck.
7. No forced downshift.a) Detent cable broken or improperly
adjusted.
b) Detent pressure regulator valve stuck.