service Peugeot 406 2002.5 Owner's Manual

PEUGEOT SERVICING
Your vehicle benefits from extended service intervals.
•For petrol engines: every 20,000 miles (30 000 km) or every two years.
• For direct injection diesel engines: every 12,000 miles (20 000 km) or every two years.
The extension of the service intervals means that the engi ne oil level must be checked regularly: topping up of the
oil between oil changes is normal.
It is for this reason, and for your complete peace of min d, that your Peugeot dealer will carry out a levels check and
topup midway between each routine service, at the time or distance intervals specified.
This will be undertaken free of charge, provided that the maintenance of your vehicle has been carried out within the
PEUGEOT network. At the same time, your Peugeot dealer will offer you a Peugeot safety check, for a nominal fee.
A Peugeot professional will carry out a quick check, and will top up the levels if necessary (oil up to 1 litre, coolant
and screen wash).
The date of the intermediate visit is not shown by the serv ice indicator.
It is to be carried out at least every 10,000 miles (15 0 00 km) for petrol engines and every 6,000 miles (10 000 km) for
direct injection diesel engines.
If the oil level is too low there is a risk of serious d amage to the engine: check the engine oil level at least every
2,000 miles (3 000 km) or 3,000 miles (5 000 km), depen ding on the conditions of use.
The extended service intervals have been made possible by technica l modifications to the vehicles and lubricants:
THUS IT IS ESSENTIALTO ONLY USE ENGINE LUBRICANTS WHICH ARE APPROVED AND REC OMMENDED BY THE
MANUFACTURER
MAINTENANCE OF YOUR 406
18
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SPECIAL FEATURES
Some of your vehicle's vital components have specific servicing schedules.
The air bags and the pretensioning seat belts must be checked every 10 years by a PEUGEOT dealer.
The brake fluid must be replaced every 36/40,000 miles (60 000 km) or every 2 years.
The pollen filter must be checked at each visit to the PEUGEOT dealer (intermediate vi sits and regular services).
Replacement of the timing belt: consult your Peugeot dealer.
MAINTENANCE OF YOUR 406 19
Arduous conditions of use
If the vehicle is used in certain particularly arduous condition
s:
• Continuous doortodoor use.
• Town use (e.g. taxi).
• Repeated short journeys, with the engine cold in low te mperatures.
or for long stays in the following conditions: • Hot countries with temperatures often above 30°C.
• Cold countries with temperatures often below minus 15°C.
• Countries with a dusty atmosphere.
• Countries whose lubricants or fuels do not conform to our recommen dations,
it is necessary to follow an "Arduous conditions" servicing schedule, which includes special operations and shorter ser
vice intervals:
• Every 12,000 miles (20 000 km) or every year for petrol engine vehicle s.
• Every 9,000 miles (15 000 km) or every year for Direct Injection Diesel engine vehicles.
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SERVICE INDICATOR
This is a visual reminder of when the
next service is due. This service is to
be carried out according to the man
ufacturer's servicing schedule.
Operation
As soon as the ignition is switched
on and for 5 seconds, the spanner
symbolising ''service operation'' is lit.
The trip recorder display shows you
the distance remaining (in round fig
ures) before the next service.
Example:4,800 miles remain before
the next service is due. When the
ignition comes on and for 5 seconds
the display indicates:
5 seconds after the ignition is
switched on, the total distance
recorder resumes normal operation
and the display shows the total or trip
distances.The distance remaining before the
next service is less than 1,000 miles.
Example: 900 miles remain before
the next service is due.
When switching on the ignition and
for 5 seconds, the display shows:
5 seconds after the ignition is
switched on, the total distance
recorder resumes normal operation
and the symbol remains lit.
This indicates that a service should
be carried out shortly. The display
shows the total or trip distances. The service is overdue
Each time the ignition is switched on
and for 5 seconds, the symbol and
the excess distance flash.
Example:
the service is overdue by
300 miles. The service should be
carried out very shortly.
When the ignition is switched on and
for 5 seconds, the display shows:
5 seconds after the ignition is
switched on, the total distance
recorder resumes normal operation
and the symbol remains lit. The dis
play shows the total or trip distances.
YOUR 406 IN DETAIL
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Resetting the service indicator
Your PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service
yourself, the reset procedure is as
follows: – Switch off the ignition.
– Press and hold button 1.
– Switch on the ignition.
The display begins a 10 second
countdown. – Keep button 1pressed for
10 seconds.
The display shows [= 0] and the ser
vice symbol disappears.
YOUR 406 IN DETAIL
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80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
SERVICE LEVELS
Each vehicle has its own servicing cycle, based upon
the engine type.
The servicing cycle consists of alternating 2 types of service A and C , intermediate visits, and a few additional operations
depending on your vehicle; these correspond to key stages in the life of your 406.
Level B service is designed for less recent vehicles.
When the first service is carried out and at each subseq uent service, your dealer will advise you of the type and
content of the next service due.
MAINTENANCE OF YOUR 406
20
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol eng ine.Intermediate topup
visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,00 0 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
* Whichever comes first.

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MAINTENANCE OF YOUR 40621
80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,
000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used. Intermediate topup
visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 mil es (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
+ replacement of air filter
+ replacement of fuel filter
+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.

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MAINTENANCE OF YOUR 406
22
Automatic gearbox oil every 2 years or 36,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out with synthetic basedoil; Fuel Economy oil or
synthetic oil may also be used.
Warning : only use 5W 40 oil for 2.2 litre HDI engines. Intermediate topup
visit
MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,0
00 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit
from the warranty.
+ maintenance of particulate
emission filter
(except 2 litre HDI 90 bhp) + maintenance of
particulate emission
filter (except 2 litre HDI 90 bhp)
* Whichever comes first.

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PETROL / LPG DUALFUEL VERSION169
Replacement of the timing belt: consult a PEUGEOT dealer.
Replacement of the solenoid valve filter every 40,000 miles (60 000 km) or 2 years.
Replacement of the brake fluid every 2 years or every 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil. Fuel Ecomony Oil or
synthetic oil may also be used. Intermediate topup visit
incorporated in the fixed
services.
MILES (km) 10,000 (15 000)/90,000 (135 000) 20,000 (30 000)/10
0,000 (150 000) 30,000 (45 000)/110,000 (165 000) 40,000 (60 000)/120,000 (180,000)
50,000 (75 000)/130,000 (195 000) 60,000 (90 000)/140,000 (210,000) 70,000 (105 000)/150,000 (225 000) 80,000 (120 000)/160 (240 000)
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL / LPG
Service every 20,000 miles (30 000 km) or 2 years + LPG checks every 10,000 miles (15 000 km) or every year.
First service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit from the warranty.
+ LPG checks+ Replacement of the solenoid valve filter
+ LPG checks+ Replacement of the solenoid valve filte
* Whichever comes first. + LPG checks
+ LPG checks + LPG checks
+ LPG checks
+ LPG checks
+ LPG checks

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MAINTENANCE OF YOUR 40623

All driving conditions. o Arduous conditions
A AND C SERVICES AND THE INTERMEDIATE VISIT
Oil filter Fuel filter (Petrol only) Fuel filter element (Diesel only) Air filter element Spark plugs (Petrol only)HPI
Operation of lights and indicators Condition of glass, headlamp & light lenses and mirrors Horn Windscreen washer jets Condition of wiper blades Condition and tension of the ancillary drive belts Handbrake Condition of hydraulic circuits (hoses and covers) Condition of rubber boots and gaiters Brake pads o Play in hubs, link rods, ball joints, flexible mountings Shock absorbers Rear drum brake lining wear Condition and pressure of tyres (including spare wheel) Emission control check (Petrol only) Smoke opacity (Diesel only) Pollen filter (according to specification)o Visual check of the whole vehicle
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
Courtesy vehicle
SERVICE
Level
Operation Description of Operation First Service
A C Intermediate
Engine oil Bleed fuel filter (Diesel only)
Engine oil (check + topup) Gearbox level (check + topup) Battery level (check + topup) if cap is removable Front/rear screen wash level (check + topup) Coolant level (check + topup) Brake fluid level (check + topup) Power steering fluid level (check + topup, according to specifica tion)

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TRADE NAMES OF APPROVED AND RECOMMENDED LUBRICANTS IN EUROPE(1)
PETROL
PETROL
24
(1) Minimum quality standard: Petrol engines ACEA A3 and API SH/SJ; Diesel engines ACEA B3 and API CF/CD ACEA= Association des Constructeurs Européens Automobiles (Association of Europ ean Automobile Manufacturers).
API = American Petroleum Institute If oil is used which does not con form to the ACEA A3B3 standards, this requires the "Arduous Condition s" servicing schedule to be followed, which involves shorter intervals between services.
*This Fuel Economy oil can only be used in engines designed f or its use (from 2000 Model Year).
Use only 5W40 oil for the 2.2 litre HDI engine.
Fuel economy oil cannot be used for the 2.2 litre 16V petrol engine.DIESEL DIESEL