service Peugeot 406 Break 2002 Owner's Manual

PEUGEOT SERVICING
Your vehicle benefits from extended service intervals.

SPECIAL FEATURES Some of your vehicle's vital components have specific servicing schedules. The air bags and the pretensioning seat beltsmust be replaced every 10 years.
The brake fluid must be replaced every 36/40,000 miles (60 000 km) or every 2 years.
The pollen filter must be checked at each visit to the PEUGEOT dealer (intermediate visits and regular services).
Replacement of the timing belt: consult your Peugeot dealer.
MAINTENANCE OF YOUR 406 19
Arduous conditions of use If the vehicle is used in certain particularly arduous conditions:

SERVICE INDICATOR This is a visual reminder of when the
next service is due. This service is tobe carried out according to the man-ufacturer's servicing schedule. Operation As soon as the ignition is switched on and for 5 seconds, the spannersymbolising ''service operation'' is lit.The trip recorder display shows youthe distance remaining (in round fig-ures) before the next service. Example:4,800 miles remain before
the next service is due. When the ignition comes on and for 5 secondsthe display indicates: 5 seconds after the ignition is switched on, the total distancerecorder resumes normal operationand the display shows the total or tripdistances. The distance remaining before thenext service is less than 1,000 miles. Example:
900 miles remain before
the next service is due. When switching on the ignition and for 5 seconds, the display shows: 5 seconds after the ignition is switched on, the total distancerecorder resumes normal operationand the symbol remains lit. This indicates that a service should
be carried out shortly. The displayshows the total or trip distances. The service is overdue Each time the ignition is switched on and for 5 seconds, the symbol andthe excess distance flash. Example:
the service is overdue by
300 miles. The service should be
carried out very shortly. When the ignition is switched on and for 5 seconds, the display shows: 5 seconds after the ignition is switched on, the total distancerecorder resumes normal operation
and the symbol remains lit. The dis-play shows the total or trip distances.
YOUR 406 IN DETAIL
135

Resetting the service indicator
Your PEUGEOT dealer carries out this operation after each service.
However, if you carry out the serviceyourself, the reset procedure is asfollows: – Switch off the ignition.
– Press and hold button 1.
– Switch on the ignition.
The display begins a 10 second countdown. – Keep button 1pressed for
10 seconds.
The display shows [= 0] and the ser-
vice symbol disappears.
YOUR 406 IN DETAIL
136

80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
SERVICE LEVELS Each vehicle has its own servicing cycle, based upon the engine type.
The servicing cycle consists of alternating 2 types of service A and C, intermediate visits, and a few additional operations depending on your vehicle; these correspond to key stages in the life of your 406. Level B service is designed for less recent vehicles.When the first service is carried out and at each subsequent service, your dealer will advise you of the type and content of the next service due.
MAINTENANCE OF YOUR 406
20
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol engine. Intermediate top-up visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,000 miles (30 000 km) or 2 years
1st service at 6,000
miles (10 000 km) or 6 months*.
This is necessary in
order to benefit from the warranty.
* Whichever comes first.

MAINTENANCE OF YOUR 40621
80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used. Intermediate top-up visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 miles (30 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit
from the warranty. + replacement of
air filter
+ replacement of fuel filter
+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.

MAINTENANCE OF YOUR 406
22
Automatic gearbox oil every 2 years or 36,000 miles (60 000 km). Replacement of brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out with synthetic basedoil; Fuel Economy oil or
synthetic oil may also be used.
Warning: only use 5W 40 oil for 2.2 litre HDI engines. Intermediate top-up visit
MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,000 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit
from the warranty.
+ maintenance of particulate
emission filter
(except 2 litre HDI 90 bhp) + maintenance of
particulate emission
filter (except 2 litre HDI 90 bhp)
* Whichever comes first.

∀∀
MAINTENANCE OF YOUR 40623
∀All driving conditions.o Arduous conditions.
A AND C SERVICES AND THE INTERMEDIATE VISIT
- Oil filter∀∀- Fuel filter (Petrol only)∀- Fuel filter element (Diesel only)∀- Air filter element∀- Spark plugs (Petrol only)HPI∀
- Operation of lights and indicators∀∀∀- Condition of glass, headlamp & light lenses and mirrors∀∀- Horn∀∀- Windscreen washer jets∀∀- Condition of wiper blades∀∀- Condition and tension of the ancillary drive belts∀∀- Handbrake∀∀- Condition of hydraulic circuits (hoses and covers)∀∀- Condition of rubber boots and gaiters∀∀∀- Brake pads∀∀
o- Play in hubs, link rods, ball joints, flexible mountings∀- Shock absorbers∀- Rear drum brake lining wear∀- Condition and pressure of tyres (including spare wheel)∀∀∀- Emission control check (Petrol only)∀∀∀- Smoke opacity (Diesel only)∀∀- Pollen filter (according to specification)∀∀o- Visual check of the whole vehicle∀∀
DRAIN and
REFILL
REPLACE
CHECK
ROAD TEST SERVICE
Level
Operation Description of Operation First Service
A C Intermediate
- Engine oil∀∀- Bleed fuel filter (Diesel only)∀∀∀
- Engine oil (check + top-up)∀∀- Gearbox level (check + top-up)∀∀- Battery level (check + top-up) if cap is removable∀∀- Front/rear screen wash level (check + top-up)∀∀∀∀- Coolant level (check + top-up)∀∀∀∀- Brake fluid level (check + top-up)∀∀∀- Power steering fluid level (check + top-up, according to specification)∀∀∀

TRADE NAMES OF APPROVED AND RECOMMENDED LUBRICANTS IN EUROPE(1)
PETROL
PETROL
24(1) Minimum quality standard: Petrol engines ACEA A3 and API SH/SJ; Diesel engines ACEA B3 and API CF/CD -
ACEA= Association des Constructeurs Européens Automobiles (Association of European Automobile Manufacturers).
API = American Petroleum Institute - If oil is used which does not conform to the ACEA A3-B3 standards, this requires the "ArduousConditions" servicing schedule to be followed, which involves shorter intervals between services.
*This Fuel Economy oil can only be used in engines designed for its use (from 2000 Model Year).Use only 5W40 oil for the 2.2 litre HDI engine.
Fuel economy oil cannot be used for the 2.2 litre 16V petrol engine.DIESEL DIESEL

25
MAINTENANCE OF YOUR 406
Recommendations for approved lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use synthetic oils of `superior quality'. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qual-ity (for petrol engines), or CD/CFquality (for diesel engines) may beused by following the 'Arduous Con-ditions' servicing schedule, whichspecifies shorter service intervals. Do not hesitate to ask for advice from a Peugeot dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV 75W-80W PR 9736.41 75W-80
Automatic ONLY
Gearbox ATF 4HP20–AL4
4HP20–AL4 PR 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Power steering FLUIDE DA PR 9730. A1*
Brake fluid PEUGEOT DOT4
Coolant PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000ONLYProtection to minus 35 degrees Celsius
* Only for extremely cold countries. Other approved products