brake PEUGEOT BOXER 2003 Owners Manual

05-05-2003
REAR PARKING
ASSISTANCE This system, installed in the rear
bumper, detects any obstacle
(person, vehicle, tree, barrier,kerb etc) behind the vehicle. Activation With the engine running, the system is activated when reversegear is engaged; a bleep indi-cates that it is active. The proximity information is given by an audible signal, consisting ofbleeps which become faster as the vehicle approaches theobstacle. When the distance between the rear of vehicle and the obstacle isless than approximately twenty-five centimetres, theaudible signal becomescontinuous. When you switch to neutral, the systembecomes inactive again.
Activation ☞
Press control A(ON position).
A speed can now be memorised.
☞ Press control D(in the OFF
position) to deactivate the system.
Memorising a speed When you reach the required speed, press control Bor C. The
speed is memorised and will be
maintained automatically. Deactivating the memorised speed If you wish to deactivate the memorised speed: ☞ press button Dor the brake
or clutch pedal.
Recalling the memorised speed After deactivation, press button E.
Y our vehicle reverts to the last
memorised speed. Cancelling the stored speed ☞ Press control D(OFF posi-
tion) or switch off the ignition.
9YOUR BOXER AT A GLANCE
CRUISE CONTROL The cruise control makes it pos- sible to maintain a constantvehicle speed, programmed by
the driver, irrespective of the pro-file of the road and without anyaction on the accelerator or thebrake pedals. In order for the vehicle speed to be memorised, it must be greaterthan approximately 25 mph (40 km/h).
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Moving Off With the engine running, to move
off from position P:
☞ It is essential to press the
brake pedal to exit position P,
☞ Select the function R, D or M,
then gradually release thepressure on the brake pedal;
the vehicle will move off
immediately.
Y ou can also move off from posi-
tion N:
☞ Release the handbrake, withyour foot on the brake.
☞ Select function R, D or M, then
gradually release the pressureon the brake pedal; the vehicle
will move off immediately.
When the engine is idlingwith the brakes notapplied, if function R, Dor M is selected, the
vehicle moves without the acce-lerator being pressed. For this reason, do not leave
children unsupervised inside the vehicle, with theengine running .
10YOUR BOXER AT A GLANCE
AUTOMATIC GEARBOX "PORSCHE TIPTRONIC SYSTEM"
The four-speed automaticgearbox offers a choice between the comfort of
automatic integral regulation enhanced by a snow programme , or the
pleasure of manual gear changing .
Gear selection gate ☞ Move the lever in the gate to select one of the functions. Once the function is selected, the indicator light for that function is dis- played on the instrument panel screen.
W: snow programme.
P ark: to immobilise the vehicle or to start the
engine , with the handbrake on or off.
R everse: to reverse(select this function with the
vehicle stationary and the engine at idle).
N eutral: to start the engine or to park, with the
handbrake on. Note : if position Nis engaged by mistake while the
car is moving, allow the engine to return to idling speed before engaging function Dto accelerate.
D rive: for automatic gear changing.
M anual: for manualgear changing.
To change the four gearsmanually:
☞ Push the lever to the +symbol to change up a gear and pull the handle
towards the -symbol to change down a gear.
Note: the W(snow) programme does not operate when in manual mode.
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Zero re-set Your PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service yourself, the re-set procedure is asfollows: ☞ Switch off the ignition,
☞ Press and hold the trip recorder re-set button,
☞ Switch on the ignition.
The distance remaining to the nextservice flashes. ☞ Press and hold the trip distance recorder zero reset button untilthe display indicates " =0" and the
service spanner disappears.
Important: after this operation, if you
wish to disconnect the battery, lockthe vehicle and wait for at least fiveminutes, otherwise the zero re-setwill not be registered. MAINTENANCE OF PARTS SUBJECT TO WEAR
AND A CHECK OF
CONSUMABLES Certain essential components on your vehicle are subject to checks at specific frequencies. ¥ The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000km) or every 2 years;
¥ The coolant is to be replaced every 72,000/80,000 miles (120 000 km) or
every 5 years;
¥ The passenger compartment filter must be checked at each service
by a PEUGEOT dealer (services and intermediate visits) or more often,
depending on the environment (dust, pollution, etc.);
¥ Replacement of the timing belt: contact a PEUGEOT dealer.
¥ Air bags and pretensioning parts on seat belts must be checked every
10 years .
¥ The check on tyre pressuresmust be carried out cold at least once a month.
PEUGEOT SERVICING 19

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PEUGEOT SERVICING25
A, B AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
: All driving conditions: Arduous conditions * According to country.
1st Level
Operations Description of operation serviceABCIntermediate
DRAIN/REFILL- Engine oil - Bleed fuel filter (diesel) - Oil filter - Fuel filter* (petrol)REPLACE- Fuel filter element (diesel)- Air filter element- Spark plugs (petrol)- Engine oil (check + top-up) - Manual gearbox oil (check + top-up) - Battery (check + top-up) if cap is removable LEVEL- Screen wash (check + top-up)- Coolant (check + top-up) - Brake fluid (check + top-up) - Power steering fluid (check + top up according to specification) - Operation of lights and indicators - Condition of glass, headlamp and light lenses and mirrors - Horn - Windscreen washer jets - Condition of wiper blades - Condition and tension of the ancillary drive belts - Handbrake and clutch - Condition of hydraulic circuits (hoses and covers) CHECK- Condition of rubber boots and gaiters - Brake pads - Play in hubs, link rods, ball joints, flexible mountings- Shock absorbers- Rear drum brake lining wear- Condition and pressure of tyres (including spare wheel) - Emission control check as per current legislation (petrol) - Smoke opacity (diesel) - Passenger compartment filter (according to specification) - Visual check of the whole vehicle
SERVICE*- Courtesy vehicle
ROAD TEST

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Recommended lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depen-ding on the temperatures at whichthe oils are to be used. It is also possible to use "superior quality" synthetic oils. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qua-lity (for petrol engines), or CD/CFquality (for diesel engines) may beused by following the "ArduousConditions" servicing schedule,which specifies shorter intervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
PEUGEOT SERVICING27
ONLY ONLY
Manual ESSO Gear Oil BVTO TA L TRANSMISSION BVGearbox 75W80 PR 9736.41 75W80
ONLY
Automatic ATF 4HP20
Gearbox PR 9736.22
Other recommended products
Power steering FLUIDE DA PR 9730.A1
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000
ONLYProtection to minus 35C

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1 -Coolant temperature gauge.
2 - Coolant temperature warning light.
3 - Door open warning light.
4 - Speedometer.
5 - Left-hand direction indicator.
6 - Side lights and dipped beamheadlamps indicator light.
7 - Main beam headlamps indicatorlight.
8 - Right-hand direction indicator. 9 -
Rev counter.
10 - Low fuel level warning light.
11 - Fuel gauge.
12 - Brake fluid level warning light.
13 - Traction control (ASR) warning
light.
14 - Passenger air bag disarmed warning light.
15 - Trip distance recorder display
control and zero reset button. 16 -
Front air bags warning light.
17 - Anti-lock braking system (ABS) warning light.
18 - Automatic gearbox temperatureor fault warning light.
19 - Low coolant level warning light.
20 - Service indicator, oil levelgauge, automatic gearbox
display, clock and total distance
recorder.
21 - Diesel engine pre-heatingwarning light.
22 - Engine oil pressure warninglight.
23 - Battery charge warning light.
24 - Clock setting button.
25 - Engine diagnostics warninglight.
26 - Front brake pad wear warninglight.
27 - Handbrake warning light.
28 - Water in diesel filter warning
light.
29 - Electronic immobiliser keywarning light.
INSTRUMENTS AND CONTROLS
28
PETROL-DIESEL MANUAL AND AUTOMATIC GEARBOX
INSTRUMENT PANELS

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Low coolant level warning light Illumination of this warning light indicates that the coolant level is too
low.
Stop immediately.
W arning: allow the engine to cool before topping up.
The cooling circuit is pressurised.
To avoid any risk of scalding, unscrew the cap by two turns to allow the pressu-
re to drop.When the pressure has dropped, remove the cap and top up the level.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS 29
Engine oil pressure warning light This comes on for a few seconds when the ignition is switched on. Illumination of this warning light while the engine is running indicates
that the oil pressure or level is too low.
Stop immediately. If there is a lack of oil in the lubrication circuit, top it up.
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS A permanently lit warning light or one that flashes while the engine is
running indicates an operating fault. The illumination of certain warning lights may be accompanied by a bleep and a message on the multi-
function display. Do not ignore this warning: contact your PEUGEOT dealer as soon as possible.
Handbrake warning light This comes on for a few seconds when the ignition is
switched on.Illumination of this warning light indi-cates that the handbrake is applied
or has not been released correctly.Coolant temperature warning light This comes on for a few seconds when the ignition is
switched on.Illumination of this warning light indi-cates an abnormal increase in thecoolant temperature.
Stop immediately.
Contact a PEUGEOT dealer.

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Anti-lock braking system (ABS) warning light If the warning light remains on or comes on above 7 mph (12 km/h), this
indicates an ABS system fault. Nevertheless, the vehicle retains conventional assisted braking.
Contact a PEUGEOT dealer.
Traction control (ASR) warning light
If the warning light remains on or comes on while the engine is running
and the vehicle is moving, contact a PEUGEOT dealer. It flashes when the system comes into operation and comes on perma-
nently when the system is disarmed.
Diesel engine pre-heating warning light This comes on when the ignition is switched on. Wait until it goes out before operating the starter.
Engine autodiagnostics warning light This comes on when the ignition is switched on. If it comes on while the engine is running, it indicates:
- an emission control system fault,
or
-a particulate emission filter fault.
If it flashes while the engine is running, this indicates an injection or ignition sys-
tem fault. There is a risk of destruction of the catalytic converter (petrol engineonly).
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS
30
Battery charge warning light This comes on when the ignition is switched on.
If it comes on while the engine is run-ning, it may indicate: - faulty operation of the charging cir- cuit,
- slack battery or starter terminals,
-a cut or slack alternator belt,
- an alternator failure.
Contact a PEUGEOT dealer.
Low brake fluid level warning light Illumination of this warning light while the engine is
running indicates that the handbrakeis applied or has not been released
correctly, or that the brake fluid level
is too low.
Simultaneous illumination of the ABS warning light and the low brake fluidlevel warning light indicates a brakeforce distribution system fault.
Stop immediately.
Contact a PEUGEOT dealer.

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Water in diesel filter warning light
This comes on for a few seconds when the ignition is switched on. Illumination of this warning light indicates that there is water in the die-
sel filter.
There is a risk of damage to the injection system.
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS 31
Passenger air bag disarmed warning light This comes on for a few seconds when the ignition is switched on. If the passenger air bag is disarmed, the warning light comes on when the ignition is switched on and stays on.
In all cases, if the warning light flashes, contact a PEUGEOT dealer.
Low fuel level warning light The warning light comes on for a few seconds when the ignition is swit- ched on.Illumination of this warning light while the engine is running indicates
that the fuel level is low.When the warning comes on, you have at least 8 litres of fuelleft.
Air bag warning light The warning light comes on for a few seconds when the ignition is swit- ched on.Illumination of this warning light while the engine is running indicates:
- a front air bag fault, or- a side air bag fault.
Contact a PEUGEOT dealer.
Front brake pad wear warning light Lighting of this warning light while the engine is running
and the vehicle is moving and whenyou press the brake pedal indicatesextreme wear of the front brakepads.
Contact a PEUGEOT dealer as soon as possible.
Electronic immobiliser key warning light This comes on for a few seconds when the ignition
is switched on. Flashing of this warning light, after the ignition has been switched on,
indicates an operating anomaly. If this warning light comes on (per- manently) after the ignition is swit-ched on, check the identification of
the key.
Contact a PEUGEOT dealer as soon as possible.

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W: snow programme.
P ark: to immobilise the vehicle or start the engine ,
with the handbrake on or off.
R everse: to reverse(select this function with the
vehicle stationary, engine at idle). N eutral: to start the engine and to park, with the
handbrake on.
Note: if function N is engaged inadvertently while dri-
ving, allow the engine to return to idle before engaging function Dto accelerate.
D rive: for drivingin automatic mode.
M anual: for drivingin manual mode.
YOUR BOXER IN DETAIL
122
Moving off
With the engine running, to move off from position P:
☞ it is essential to press the
brake pedal to exit position P,
☞ select function R, D or M, then
gradually release the pressureon the brake pedal; the vehicle
moves off immediately.
Y ou can also move off from position N:
☞ release the handbrake, with yourfoot on the brake
☞ select function R, D or M, then
gradually release the pressureon the brake pedal; the vehicle
moves off immediately.
W ARNING
When the engine is at idle, brakesnot applied, if function R, D or Mis
selected the vehicle moves evenwithout the accelerator being pres-sed. For this reason, do not leave chil- dren unsupervised inside thevehicle, with the engine running. When maintenance operations need to be carried out with the engine run-ning, apply the handbrake and selectposition P.
"PORSCHE TIPTRONIC SYSTEM" AUTOMATIC GEARBOX The four speed automaticgearbox offers a choice between the comfort of inte-
gral automatic operation , enhanced by a snowprogramme, or the pleasure of
manual gear changing .
Gear selection gate ☞ Move the lever in the gate to select a function. Once the function is selected, the corresponding indicator light appears on
the instrument panel display.