maintenance PEUGEOT BOXER 2021 User Guide

122
In the event of a breakdown

Never go underneath a vehicle raised
using a jack (use an axle stand).
Do not use:
–

The jack for any other purpose than lifting
the vehicle.
–


A

jack other than the one supplied by the
manufacturer.
The jack must only be used to change a wheel with a damaged or punctured tyre.
The jack does not require any maintenance.
The jack meets European standards, as
defined in the Machinery Directive 2006/42/
CE.
Certain parts of the jack such as the
screw thread or the joints could cause
injury: avoid touching them.
Carefully remove all traces of lubrication
grease.
At the front

► Position jack C at jacking point 1 provided on
the underbody, near the front wheel.
At the rear

The jack must be placed approximately 60 cm from the edge of the rear wheel.


► Position jack C at jacking point 2 in the hole
provided for this purpose.
Special precautions with side door step


If the vehicle is so equipped, make sure to place
the jack at 45° so that it does not interfere with
the door step.

146
Technical data
Glossary of labels
This section contains all of the text written on the
labels present in the vehicle.
For the Identification markings, refer to
the corresponding section.
In the engine compartment

A
Original paintwork
Colour
Code
Varnish
B
FOR TROUBLESHOOTING ONLY.
C
DANGER
AUTOMATIC ENGINE STARTING. REMOVE
THE IGNITION KEY WHEN THE BONNET IS
OPEN. D


1 - WARNING
GENUINE LUBRICANTS AND FLUIDS
Engine oil
Transmission
Radiator Brakes
Screenwash Power steering
CONSULT THE
MAINTENANCE
AND WARRANTY
GUIDE. PROTECT YOUR
EYES.
2 - SAFETY
The use of genuine replacement parts, fluids
and lubricants, as well as observing the servicing
schedules, guarantees the reliability and safety
of your vehicle over time, so maintaining it in its
original condition. 3 - DANGER
KEEP OUT
OF THE
REACH OF
CHILDREN.
DO NOT
APPROACH
FLAMES.
DO NOT
TOUCH.
DO NOT
REMOVE
THE CAP
WHEN THE
ENGINE IS
HOT. EXPLOSION. CORROSIVE
LIQUID.
MAY START
AUTOMATICALLY EVEN
WITH THE ENGINE
SWITCHED OFF. DO NOT
OPEN GAS
UNDER HIGH
PRESSURE.
AUTOMATIC ENGINE
STARTING. REMOVE THE
IGNITION KEY WHEN THE
BONNET IS OPEN. HIGH
VOLTAGE

159
Special features
10Dimensions
This adaptation is available only on L2 single
cab; refer to the table below for the specifications
of the tipper truck.
Tipper truck (in mm)
Useable length3,200
Overall length 3,248
Useable width 2,000
Overall width 2,100
Height of boards 350
Weight of the conversion (in
kg) 550
For the L2 chassis cab specifications,
refer to the Dimensions section of the
platform version.
Weights and towed loads
(kg)
To have a towing device fitted, contact a PEUGEOT dealer or qualified workshop.
The braked trailer weight with load transfer can
be increased, provided that the equivalent of this
load is removed from the vehicle so as not to
exceed the GTW. Warning! Towing using a lightly
loaded vehicle can adversely affect roadholding. The kerb weight is equal to the unladen weight +
driver (75 kg) + tank full to 90%.


Before towing a trailer, check that:
–
the vertical force exerted on the towball is
not greater than the value (S) indicated on the
trailer
’s tare plate; –

the
Towed Weight (TW) is less than the value
indicated on the trailer’s tare plate and the Gross
Vehicle Weight (GVW) does not exceed the
value indicated on the vehicle’s tare plate.
–
in the case of a self-supporting trailer
, the
Gross Train Weight (GTW) must not exceed the
value indicated on the vehicle's tare plate.
Hydraulic system
These precautions are mandatory for any
work on the hydraulic system.


– When carrying out maintenance work under
the tipper body , place the tipper body in the
safety position secured with its stay (position
indicated by a red arrow under the back of the
tipper body),

160
Special features

– Never work under a tipper body that is not
supported,
–

Switch off the power supply to the electro-
hydraulic unit using the circuit breaker

,
–

V
ehicle stationary, engine off.
For safety reasons, we very strongly
advise against doing anything under the
tipper body while it is being operated or while
it is being serviced.
Maintenance
Reservoir
Regularly check and top up the engine oil level.
Change the oil once a year. If the oil contains
water, change it.
Regularly check the condition of the hose and
ensure the hydraulic system is properly sealed.
Pump and motor
No servicing required. The rolling elements are
permanently lubricated and the bearings are
lubricated by the pumped oil.
Lubrication
The pins of the tipper truck and the ram do not
contain lubricant. Regularly lubricate the hinges
and the grab handles of the side boards as well
as the retaining hooks of the rear board.
Sub-frame and tipper truck
For maximum service life, you are advised to
maintain your tipper truck by regularly washing it
using a power washer.
Carry out any required paint touch-ups quickly to
prevent the spread of rust.
After 8 months of use, check the tightening torque of the connection
between the chassis and the underbody (in
accordance with the manufacturer's
bodybuilding recommendations).
Cleaning the slide valve
► Loosen cap 244A, taking care with the ball
and retrieving it.
►

Using a wide screwdriver
, unscrew the banjo
bolt/piston assembly.
►

Check that the piston slides freely and
remove any foreign bodies. Use a magnet to
remove any metal filings.
►


Refit the assembly and make sure that the
piston slides freely

. Retain the ball with a little
grease on the cap for refitting.
►

Bleed the hydraulic unit.
Bleeding the hydraulic unit
► Unscrew hexagonal cap 257 .
► Loosen internal screw 587
by half a turn,
using a 6 mm hex key.
►

Operate the unit for a few seconds by
pressing the raise button.
The tipper does not rise or rises very slowly

.
When the oil exits through this opening, the unit
is bled.
►

Retighten screw 587

and refit cap 257. Check
that the tipper lowers correctly.
Detailed diagram of the UD2386 hydraulic
unit


Diagnostics
Electrical faults

161
Special features
10SymptomsVerification/Check
The hydraulic
unit does not
work. Power harness and unit
relay.
Control harness (control
unit).
Circuit-breaker.
The ram does
not lower. No, check the coil and the
electrical connections of
the valve.
The control unit
does not work. Check the connection and
contacts.
The fuse blows
while lowering. Replace the lowering coil.
Hydraulic faults
Symptoms Verification/Check
Very noisy unit,
rises slowly. Suction strainer clogged
or crushed at the bottom
of the tank.
Very noisy
new unit, rises
quickly. Pump alignment, change
the unit.
The ram lowers
by itself. Lowering valve crushed or
blocked.
Symptoms
Verification/Check
The ram does
not lower. Yes, check the slide valve
and bleed.
Refer to the
"Maintenance" section.
No, replace the solenoid
valve.
No, check the alignment
of the ram.
The unit works
but its pressure
does not
increase. Slide valve jammed if no
solenoid valve on the unit.
Refer to the
"Maintenance" section.
Pressure relief device,
setting, dirt.
Pump seal out of service.
Motor/pump coupling.
Pump loose from its
support.
The hydraulic
unit does not
work. Solenoid valve stuck,
replace it or retighten the
nut behind the strainer.
Emulsion in the
tank. Incorrectly positioned
return pipe.
Insufficient oil level.Symptoms
Verification/Check
The oil flows
back through
the oil breather
pipe. Oil level too high.
Tolerance of the oil
breather pipe membrane
too high, to be replaced.
Valid only for UD2386
units.

187
Event data recorders
14Recording event data
Electronic control units are installed in your
vehicle. These control units process data
received from the vehicle's sensors, for example,
or data they generate themselves or exchange
with each other. Some of these control units are
required for the correct operation of your vehicle,
some others assist you while driving (driving or
manoeuvring aids), while others provide comfort
or infotainment functions.
The following contains general information about
how data is processed within the vehicle.
You will find additional information about the
specific data which is downloaded, stored
and transmitted to third parties and what it is
used for in your vehicle under the keyword
"Data protection". This information is directly
associated with the references for the functions
in question contained in the corresponding
vehicle handbook, or in the general terms and
conditions of sale.
This information is also available online.
Vehicle operating data
The control units process the data used for the
operation of the vehicle.
This data includes, for example:
–
Information about the state of the vehicle
(e.g.

speed, travel time, lateral acceleration,
wheel rotation rate, fastened seat belts display).
–

Environmental conditions (e.g.
temperature,
rain sensor, distance sensor). As a general rule, this data is temporary, is
not stored for longer than one operating cycle
and is only used within the vehicle itself. The
control units often record this data (including the
vehicle's key). This function allows either the
temporary or permanent storage of information
about the state of the vehicle, stresses on
components, servicing requirements, as well as
events and technical errors.
Depending on the vehicle's equipment level, the
data stored is as follows:
–

Operating state of system components
(e.g.
filling level, tyre pressures, battery charge
status).
–
Faults and malfunctions in important system
components (e.g.
lamps, brakes).
–
System reactions in specific driving situations
(e.g.
deployment of an airbag, triggering of
stability control and braking systems).
–
Information about events which have
damaged the vehicle.
–

For electric and rechargeable hybrid vehicles,
the traction battery charge level and the
estimated driving range.
In particular circumstances (e.g.
if the vehicle
has detected a malfunction), it may be necessary
to record data which would otherwise simply not
be stored.
When taking your vehicle in for servicing
(e.g.
repairs, maintenance), the stored operating
data may be read along with the vehicle's
identification number and used if necessary.
The personnel working for the servicing network (e.g.
garages, manufacturers) or third parties
(e.g. roadside assistance agents) may read
the vehicle's data. This also applies to work
carried out under warranty and quality assurance
measures.
This data is generally read via the OBD
(On-Board Diagnostics) port fitted by law to
the vehicle. It is used to report on the technical
state of the vehicle or its components and
facilitates the diagnosis of malfunctions, in
compliance with warranty obligations and for
quality improvement. This data, in particular the
information relating to stress on components,
technical events, operator errors and other
malfunctions, is sent to the Manufacturer, if
necessary, along with the vehicle's identification
number. The Manufacturer's liability may also be
engaged. The Manufacturer may also use the
operating data taken from the vehicle for product
recalls. This data may also be used to check the
customer's warranty and any claims made under
warranty.
Any malfunctions stored in the vehicle may be
reset by an after-sales service company during
servicing or repair work, or at your request.
Comfort and infotainment
functions
Comfort settings and personalised settings
may be saved in the vehicle and modified or
reinitialised at any time.

190
Alphabetical index
A
ABS 29
Accelerated charging unit (Wallbox)
71
Accessories

28
Active Safety Brake

90–92
AdBlue®

86
AdBlue® tank

87
Adjusting the date

21
Adjusting the seat angle

18
Adjusting the seat belt height

60–61
Adjusting the time

21
Advice on care and maintenance

70, 88
Advice on driving

6, 69–70
Airbags

35, 37
Airbags, curtain

35
Airbags, front

62–63
Airbags, lateral

35
Air conditioning

23, 39–40
Air conditioning, additional

39–40
Air conditioning, automatic

24
Air conditioning, manual

24
Air vents

23
Alarm

27–28
Anti-lock braking system (ABS)

29
Armrest, front

19
ASR

29
Assistance, emergency braking

29, 64
Audible warning

28
Audio streaming (Bluetooth)

173–174
Audio system

134
B
Battery 45
Battery, 12 V
111–112, 102
Battery, ancillaries

102
Blind spot sensors

61
BlueHDi

14, 83
Bluetooth (hands-free)

137, 177–178
Bluetooth (telephone)

137, 177–178
Bodywork

89
Bonnet

79
Brake discs

85
Brakes

85
Braking, automatic emergency

90–92
Brightness

8
Bulbs (changing)

97
Bulbs (changing, type)

97
C
Cable, audio 136, 145
Cable, Jack
136, 145
Capacity, fuel tank

68
Care of the bodywork

89
CCS (Combined Charging System)

74
CD

145
CD, MP3

145
Centre console

4
Changing a bulb

97
Changing a fuse

101
Changing to free-wheeling

105
Charging cable (Electric) 71
Charging connector (Electric)
70, 101–103
Charging flap (Electric)

70, 101–103
Charging system (Electric)

5, 6, 69
Charging the traction battery
(Electric)

69, 101–103
Checking the levels

109–111
Checks

111 – 11 3
Checks, routine

111 – 11 3
Children

33
Child seats

33, 63–65
Cigar lighter

35
Cleaning (advice)

70, 116–117
Collision Risk Alert

90–92
Configuration, vehicle

15, 21
Container, AdBlue®

87
Control, heated seats

19
Control stalk, lighting

23
Control stalk, wipers

26
Control unit

71
Courtesy lamp, front

43–46
Courtesy lamp, rear

36
Courtesy lamps

36
Cruise control

85–86
D
DAB (Digital Audio Broadcasting) -
Digital radio
144
Dashboard

4
Daytime running lamps, LED

23

192
Alphabetical index
K
Key with remote control 43
Kit, hands-free
137, 177–178
L
Lane Departure Warning System
(LDWS)
87–88
Level, AdBlue®

83
Level, brake fluid

82
Level, engine coolant

14, 82
Level, engine oil

81
Level, heating system fluid

83
Level, power steering fluid

82
Levels

110–111
Levels and checks

109–111
Lighting dimmer

8
Low fuel level

68
Lumbar

18
M
Mains socket (domestic network) 71
Maintenance (advice)
70, 88
Maintenance, routine

53, 83
Manoeuvring aids (recommendations)

52
Mat

53
Menu

15, 171–172, 146, 149, 151
Menus (audio)

171–172
Mirror, rear view 8
Mirrors, door
22, 61
Motor, electric

81, 109
O
Oil change 81
Oil consumption
81
OIl, engine

109–111
On-board tools

119–124
Opening the bonnet

79
Overhead storage

43–46
P
Pads, brake 85
Paint
89
Parking brake

46, 85
Pedestrian horn (Electric)

29, 42
Player, USB

163–164, 172–173
Port, USB

163–164, 172–173
Power indicator (Electric)

6
Pressures, tyres

85
Pre-tensioning seat belts

33
Protecting children

62–65
Public fast charging station

71
R
Radar (warnings) 53
Radio
135, 143, 145
Radio, digital (Digital Audio
Broadcasting - DAB)

144
Range, AdBlue®

14–15, 83
Recharging the traction battery
(Electric)

69, 101–103
Recovery

104
Regeneration of the particle filter

84
Remote control

13
Replacing bulbs

97
Replacing fuses

101
Replacing the air filter

84
Replacing the oil filter

84
Replacing the passenger compartment filter

84
Resetting the service indicator

13
Reversing camera

53
S
Safety, children 62–65
Screen, colour
143
Screen menu map

171–172, 146, 149, 151
Screenwash fluid

110–111
SCR (Selective Catalytic Reduction)

86
Seat belts

60–61
Seat belts, rear

33
Seats, heated

19
Seats, rear

36