battery PEUGEOT BOXER 2021 Owner's Manual

102
Practical information
Superfast charging: do not use the system
yourself and avoid approaching public fast
charging points. Leave the area and ask a
third party to recharge the vehicle.
Before charging
Accelerated charging
Depending on the context:
►

Have a professional check that the
electrical system to be used complies with
applicable standards and is compatible with
the vehicle.
►


Have an accelerated charging unit which
is compatible with the vehicle installed by a
professional.
Favour the use of the cable supplied with the
vehicle or as an accessory

.
For more information, contact a PEUGEOT
dealer or a qualified workshop.
Superfast charging
Check that the fast public charging
station and its charging cable are compatible
with the vehicle.
During charging
Never work under the bonnet:
– Some areas remain very hot, even an
hour after charging ends - risk of burns!
–

The fan may start at any time - risk of cuts
or strangulation!
The performance of the traction battery varies depending on the outside
temperature and the temperature inside the
traction battery itself.
During charging, the outside temperature
must ideally be between 0°C and 45°C.
Charging is not possible when the
temperature inside the traction battery is
below -5°C or above 55°C. Charging time
may be longer if the temperature is below
0°C.
In cold weather, immediately connect the
vehicle after switching off the ignition.
Significant variations in the level of
incoming electric current may stop the
charging process.
►

Disconnect the charging cable and wait for
the level of electric current to return to normal.
After charging
Check that the charging flap is closed.
Connection
► Switch the ignition off.
► Open the charging flap, remove the
protective covers and check that there are no
foreign bodies on the charging connector
.
Accelerated charging, mode 3
► Connect the charging cable to the charging
unit (if applicable).
►

Remove the protective cover from the
charging nozzle.


► Insert the nozzle into the vehicle's charging
connector .
The indicator lamp in the flap comes on fixed to
indicate that the nozzle is locked.
When charging has started, the message
"CHARGING" appears on the display integrated
into the rear view mirror and the level of current
flowing into the traction battery is shown.
If this is not the case, charging has not
started; restart the procedure, ensuring that all
connections are properly established.
Superfast charging, mode 4
► Follow the instructions for use of the fast
public charger and select a maximum power of
50 kW
.
Charging will not start if a power level
greater than 50 kW has been selected.
►

Remove the protective cover from the nozzle
on the fast public charger

.

103
Practical information
7

► Insert the nozzle into the vehicle's charging
connector .
The indicator lamp in the flap comes on fixed to
indicate that the nozzle is locked.
When charging has started, the message
"CHARGING" appears on the display integrated
into the rear view mirror and the level of current
flowing into the traction battery is shown.
If this is not the case, charging has not started.
Depending on the message displayed in the rear
view mirror, proceed as follows:
–
"UNPLUG&PLUG": remove and then reinsert
the nozzle.
–
"WAITING x SEC": wait several seconds until
the message "DC CHARGE READY " appears.
Disconnection
Charging is complete when the message
"CHARGE FULL" is shown on the display
integrated into the rear view mirror.
Before disconnecting the nozzle from the
charging connector:
►

Switch off the current to the charging unit (if
applicable).
or
►


Press the locking button on the remote
control for 5 seconds.
The charging nozzle unlocks (confirmed when
the indicator lamp above the charging connector
goes out).
Accelerated charging, mode 3
When the nozzle is unlocked, the message
"PLUGGED IN" appears in the display integrated
into the rear view mirror.
►

Remove the charging nozzle within 30
seconds

.
If the charging nozzle is not removed
within 30 seconds, it automatically locks
again inside the flap and charging
recommences (the message " CHARGING"
appears on the display integrated into the rear
view mirror).
Superfast charging, mode 4
When the nozzle is unlocked, the message
"CHARGE STOP" appears on the display
integrated into the rear view mirror.
►

W
ait until the message "UNPLUG" appears,
then remove the charging nozzle.
Never try to remove the charging nozzle
when it is locked (indicator lamp on fixed)
- risk of irreversibly damaging the locking
mechanism and preventing charging of the
traction battery!
►

Replace the protective covers over the
charging connector and close the charging flap.
► Disconnect the cable from the charging unit
(if applicable).
Snow chains
In wintry conditions, snow chains improve
traction as well as the behaviour of the
vehicle when braking.
The snow chains must be fitted only to the front wheels. They must never be
fitted to "space-saver" type spare wheels.
Observe the legislation in force in your
country on the use of snow chains and
the maximum authorised speed.
Only use chains that have been designed to be
fitted to the type of wheel on the vehicle:
Original tyre size Maximum link size.
205/70 R15 16 mm
215/70 R15 12 mm
225/70 R15 16 mm
215/75 R16 12 mm
225/75 R16 16 mm
For more information, contact a PEUGEOT
dealer or a qualified workshop.

108
Practical information
On the outside

► Push the lever located above the grille
upwards and lift the bonnet.
Do not open the bonnet under very windy
conditions.
When the engine is hot, handle the lever and
the stay with care (risk of burns).


► Unclip the stay and rotate it to insert it into
the first slot and then into the second slot.
Because of the presence of electrical
equipment under the bonnet, it is
recommended that exposure to water (rain,
washing, etc.) be limited.
Closing the bonnet
► Before closing the bonnet, replace the stay in
its housing.
►

Lower the bonnet and release it near the end
of its travel. Check the bonnet is locked.
Diesel engines



1. Screenwash and headlamp washer reservoir
2. Power steering fluid reservoir
3. Engine coolant reservoir
4. Brake and clutch fluid reservoir
5. Diesel fuel filter
6. Fusebox
7. Air filter
8. Dipstick
9. Engine oil filler cap
Battery connections:
+ Positive metallic terminal
- Negative metallic terminal (earth)
Diesel fuel system
This system is under very high pressure.

111
Practical information
7Check the coolant level regularly
according to how much you use your
vehicle (every 3,000 miles (5,000 km)/3
months).
(Electric)
Do not top up the coolant.
If the level is close to or below
the
"MIN" mark, it is essential to contact a
PEUGEOT dealer or a qualified workshop.
Heating circuit fluid
( Electric)
Do not top up the heating circuit fluid.
Contact a PEUGEOT dealer or a qualified
workshop.
Screenwash and headlamp
washer fluid
To check the level or top up this fluid on vehicles fitted with headlamp washers,
immobilise the vehicle and switch off the engine.
Reservoir capacity: approximately 5.5 litres.


To access the filler cap, pull the telescopic filler
neck and unclip the cap.
Fluid specification
The fluid must be topped up with a ready-to-use
mixture.
In winter (temperatures below zero), a liquid
containing an agent to prevent freezing must
be used which is appropriate for the prevailing
conditions, in order to protect the elements of the
system (pump, tank, ducts, jets, etc.).
Filling with pure water is prohibited under
all circumstances (risk of freezing,
limestone deposits, etc.).
AdBlue (BlueHDi)
An alert is triggered when the reserve level is
reached.
For more information on Indicators and in
particular the AdBlue range indicators, refer to
the corresponding section.
To avoid the vehicle being immobilised in
accordance with regulations, you must top up the
AdBlue tank.
For more information on AdBlue
® (BlueHDi),
and in particular on the supply of AdBlue, refer to
the corresponding section.
Checks
Unless otherwise indicated, check these
components in accordance with the
manufacturer's service schedule and according
to your engine.
Otherwise, have them checked by a PEUGEOT
dealer or a qualified workshop.
Only use products recommended by
PEUGEOT or products of equivalent
quality and specification.
In order to optimise the operation of
components as important as those in the
braking system, PEUGEOT selects and offers
very specific products.
12 V battery
The battery does not require any maintenance.
However, check regularly that the terminals
are correctly tightened (versions without quick
release terminals) and that the connections are
clean.

11 2
Practical information
For more information on the precautions
to take before any work on the 12 V
battery, refer to the corresponding section.
Versions equipped with Stop & Start are
fitted with a 12 V lead-acid battery of
specific technology and specification.
Its replacement should be carried out only by
a PEUGEOT dealer or a qualified workshop.
Air filter
Depending on the environment and the
use of the vehicle (e.g. dusty atmosphere,
city driving), change it twice as often, if
necessary .
Passenger compartment
filter
Depending on the environment and the
use of the vehicle (e.g. dusty atmosphere,
city driving), change it twice as often, if
necessary .
A clogged passenger compartment filter
can adversely affect air conditioning
system performance and generate
undesirable odours.
Oil filter
Change the oil filter each time the engine
oil is changed.
Particle filter (Diesel)
In addition to the catalytic converter, this filter
actively contributes to the preservation of
air quality by trapping the unburnt pollutant
particles. Black exhaust fumes are therefore not
emitted.
Operation
This filter, inserted into the exhaust system,
accumulates the carbonaceous particles. The
engine management computer automatically
and periodically manages the removal of
carbonaceous particles (regeneration).
The regeneration procedure is triggered
according to the amount of accumulated
particles and the conditions of use of the vehicle.
During this phase, you may notice certain
phenomena - accelerated idling, triggering of
the cooling fan, increased smoke and increased
temperature at the exhaust - which have no
impact on the operation of the vehicle and the
environment.
Following prolonged operation of the
vehicle at very low speed or at idle, you
may, in exceptional circumstances, notice the
emission of water vapour at the exhaust while
accelerating. This has no impact on the
vehicle’s behaviour and the environment.
Due to the high exhaust temperatures
caused by the normal operation of the
particle filter, it is recommended not to park
the vehicle on flammable materials (grass, dry
leaves, pine needles, etc.) to avoid any risk of
fire.
Saturation/Regeneration
If there is a risk of clogging, this warning
lamp comes on, accompanied by a
message on the instrument panel display.
This warning is due to the start of saturation of
the particle filter (exceptionally long urban driving
conditions: reduced speed, traffic jams, etc.).
In order to regenerate the filter, it is
recommended to drive as soon as possible -
when traffic conditions and regulations permit
- at a speed of at least 37 mph (60 km/h), with
an engine speed above 2,000 rpm for about
15 minutes (until the warning lamp and/or the
message disappear).
If possible, avoid switching off the engine
before the end of filter regeneration; repeated
interruptions can lead to early deterioration of the
engine oil. It is not recommended to terminate
the filter regeneration with the vehicle stationary.
Malfunction
If this alert persists, do not ignore this warning;
this indicates that a malfunction has occurred in
the exhaust system/particle filter assembly.
Have it checked by a PEUGEOT dealer or a
qualified workshop.

130
In the event of a breakdown
PEUGEOT accepts no responsibility for
the cost incurred in repairing the vehicle
or for rectifying malfunctions resulting from
the installation of accessories not supplied or
not recommended by PEUGEOT and not
installed in accordance with its
recommendations, in particular when the
combined power consumption of all of the
additional equipment connected exceeds 10
milliamperes.
12 V battery / Accessory
battery
Procedure for starting the engine using another
battery or for charging a discharged battery.
These batteries contain harmful
substances (sulphuric acid and lead).
They must be disposed of in accordance
with regulations and must never under any
circumstances be discarded with household
waste.
Dispose of used batteries at a designated
collection point.
Protect your eyes and face before
handling the battery.
All operations on the battery must be carried
out in a well ventilated area and away from
naked flames and sources of sparks, to avoid
any risk of explosion or fire.
Wash your hands afterwards.
Electric motor
Flat accessory battery
It is no longer possible to start the motor
or recharge the traction battery.
Precautions before working on the
accessory battery
Switch off the ignition and check that the
vehicle is not being charged.
Jump-starting another vehicle
Do not use the accessory battery to
jump-start another vehicle or to charge
another vehicle's battery.
Accessing the battery
The battery is located under the left-hand front
floor.


► Unscrew the 6 access flap retaining screws.
► Lift or completely remove the access flap.

131
In the event of a breakdown
8Disconnecting the battery

► Tilt lever 1 downwards to release the
terminals.
►
Remove terminals

2
from the negative (-)
terminal.
Wait approximately 6 minutes after
switching off the ignition before
disconnecting the battery.
Do not disconnect the terminals while the
engine is running.
Do not charge a battery without disconnecting
the terminals first.
Close the windows and the doors before
disconnecting the battery.
After reconnecting the battery, turn on the
ignition and wait 1 minute before starting the
engine, to enable the electronic systems to
initialise. If minor problems nevertheless persist
following this operation, contact a PEUGEOT
dealer or a qualified workshop.
It is recommended to disconnect the (-)
terminal of the battery if the vehicle is to
be left unused for more than one month.
The description of the battery charging
procedure is only indicative.
After prolonged battery disconnection, it may be
necessary to reinitialise the following functions:
–

the display parameters (date, time, language,
distance and temperature units),
–


the stations of the audio system,
–


the central locking.
Some settings are cancelled and must be
entered once again; contact a PEUGEOT

dealer.
If the vehicle is equipped with a tachograph or
an alarm,
it is recommended that the (-) terminal
of the battery (located under the floor on the
left-hand side, in the cab) be disconnected if the
vehicle is not going to be used for more than 5
days.
Starting using another
battery
Never start the engine by connecting a
battery charger.
Never use a 24 V or higher battery booster.
Check beforehand that the backup battery
has a nominal voltage of 12 V and a capacity
at least equal to that of the discharged
battery.
The two vehicles must not be in contact with
each other.
Switch off all electricity-consuming equipment
on both vehicles (audio system, wipers,
lighting, etc.).
Make sure that the jump leads are well away
from the engine’s moving parts (fan, belt,
etc.).
Do not disconnect the (+) terminal while the
engine is running.
Starting the engine using another battery is to be
performed inside the engine compartment.
►

Open the bonnet.

A. Positive metallic terminal on the vehicle
B. Backup battery
C. Vehicle earth point
The positive metallic terminal A is accessible
through a flap located on the side of the fuse
box.

132
In the event of a breakdown


Connect only to the terminals indicated
and illustrated above. In case of
non-compliance, risk of short circuit!
With a Diesel engine
► Connect the red cable to metallic terminal A,
then to the (+) terminal of backup battery B.
►

Connect one end of the green or black cable
to the negative (-) terminal of backup battery B

.
►

Connect the other end of the green or black
cable to earth point C

of your vehicle.
►

Operate the starter
, let the engine run.
►

W
ait for the engine to return to idle and
disconnect the cables.
With electric motor
► Connect the red cable to metallic terminal A,
then to the (+) terminal of backup battery B.
►

Connect one end of the green or black cable
to the negative (-) terminal of backup battery B

.
►

Connect the other end of the green or black
cable to earth point C

of your vehicle.
►

Start the electric motor
.
► Disconnect the green or black cable from
earth point C on your vehicle.
►

Disconnect the red cable from metallic
terminal

A on your vehicle.
►

Leave the vehicle running for at least 20
minutes.
Charging the battery using a
battery charger
► Access the battery , located in the left-hand
front floor.
►

Disconnect the battery
.
►

Follow the instructions for use provided by
the manufacturer of the charger

.
►

Reconnect starting with the (-) terminal.
►


Check the cleanliness of the terminals. If they
are covered with sulphate (whitish or greenish
deposit), remove and clean them.
The charging operation must be carried out in a well-ventilated area and away
from naked flames and any sources of sparks
so as to avoid the risk of explosion or fire.
Do not try to recharge a frozen battery: it
must first be thawed to avoid the risk of
explosion. If it has frozen, before charging it,
have the battery checked by a specialist who
will check that the interior components have
not been damaged and that the container is
not cracked, which would involve a risk of
leakage of toxic and corrosive acid.
Perform a slow charge at low amperage for
about 24 hours maximum to avoid damaging
the battery.
The presence of this label, in particular with the Stop & Start system, indicates
the use of a 12 V lead-acid battery with
special technology and specification; the
involvement of a PEUGEOT dealer or a
qualified workshop is essential when
replacing or disconnecting the battery.
After refitting the battery at a PEUGEOT dealer or a qualified workshop, the Stop
& Start system will only be active after a
continuous period of immobilisation of the
vehicle, a period which depends on the
climatic conditions and the state of charge of
the battery (up to about 8 hours).
Towing
General recommendations
Observe the legislation in force in the
country where you are driving.

137
Technical data
9Electric motor
Model codes:
Braked trailer (within the GTW limit) (kg)
on a 10% or 12% gradient0
Unbraked trailer (kg) 0
Maximum authorised nose weight (kg) 0
Electric motor
TechnologySynchronous with permanent magnets
Max. power : EC standard (kW)/(hp) 90/120
Traction battery
Technology Lithium-Ion
Installed capacity (kWh) 37 or 70
Accelerated charging Mode 3
Alternating current (AC) voltage
Rating (A) 230 (single-phase or three-phase)
16 or 32
Superfast charging Mode 4
Direct current (DC) voltage 400

157
Special features
10Tipper truck

The lifting of the tipper is provided by a hydro-
electric unit powered by the vehicle's battery.


The ascent or descent is done by holding the
corresponding buttons of the magnetic and
removable remote control located on a support
inside the cab.
The lifting of the tipper is powered by unit's
motor.
The descent is powered by a solenoid valve
opening the strut's oil return.
An anti-drop system makes the descent of the
tipper safe whether static or lifting.
Safety recommendations

Never drive with the tail board down.
Ensure that there are no people or
obstacles present (on the ground and higher
up) when unloading.
Never leave the tipper raised when not in use.
Always tip with the upper part of the tail board
locked.
Observe the payload on the tare plate
attached to the vehicle.
Check regularly that the suspension is in
good condition and that the tyres are inflated
to the recommended pressure.
Spread the load evenly in the tipper.
Transport products of the same type which
are free-flowing or easy to move.
Never drive, even slowly, with the tipper
raised.


Do not place a load greater than 150 kg
on the open tail board.
Tip on to a flat and hard surface: sloping or loose ground can cause a
displacement of the centre of gravity which can
affect the stability of the unit.