engine coolant Peugeot Expert 2003 Owner's Manual

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INSTRUMENT PANEL*25I-12Coolant temperature gauge Coolant temperature warning lampUnder normal operating conditions, the gauge may indicate a temperature of up to 100¡C.Under severe operating conditions, such as in high temperatures, the needle may approach the red zones.
If the warning lamp lights up, stop immediately, switch the engine off, the cooling fan may conti-
nue to operate for a while , and allow to cool before checking the coolant level, taking the pre-
cautions described in chapter IV - Maintenance - "Levels, checks".
Engine overheating can have various causes. Contact your nearest dealer.
Fuel gaugeWhen the low level warning lamp comes on continuously with the vehicle on level ground, there are approximately 6 litres of fuel remaining in the tank. Reservoir capacity (in litres):
80 Approximately.
* According to model or country
Protection fuses under the dashboardF2

22-04-2003
INSTRUMENT PANEL*25I-12Coolant temperature gauge Coolant temperature warning lampUnder normal operating conditions, the gauge may indicate a temperature of up to 100¡C.Under severe operating conditions, such as in high temperatures, the needle may approach the red zones.
If the warning lamp lights up, stop immediately, switch the engine off, the cooling fan may conti-
nue to operate for a while , and allow to cool before checking the coolant level, taking the pre-
cautions described in chapter IV - Maintenance - "Levels, checks".
Engine overheating can have various causes. Contact your nearest dealer.
Fuel gaugeWhen the low level warning lamp comes on continuously with the vehicle on level ground, there are approximately 6 litres of fuel remaining in the tank. Reservoir capacity (in litres):
80 Approximately.
* According to model or country
Protection fuses under the dashboardF2

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WARNING LAMPS*I-13
30
Immediate STOP command Lights simultaneous- ly with another war-
ning lamp.
Handbrake and lowbrake fluid level war-ning With the engine running,
the warning lamp indicates that the handbrake is on, or is not fullyreleased, or that the brake fluid
level is too low. See Chapter II - Ç Brakes È and Chapter IV Ç Levels È.
Battery charge Must not light when the engine is running. If it
lights continuously, con-
tact your nearest dealer. Low coolant level If the warning lamp comes on: stop the vehicle.
Check the level (see chapter IV -Maintenance - Ç Levels È).
Engine oil pressure If it comes on while driving, stop the engine and checkthe level (refer to section IV
Ð Maintenance Ç Levels È). If it remains on, despite the level being correct, contact the nearest
dealer.
Low level fuel warning
When it comes on conti-
nuously, there areapproximately 6 litres offuel left in the tank. Coolant temperaturewarning lamp If the warning lamp
comes on, stop immediately, switch
off the engine - the cooling fan maycontinue to operate for a period
after switching off - and allow tocool before checking the coolantlevel, taking the necessary precau-tions (refer to section IV ÐMaintenance - Ç Levels È). Engine overheating can have various causes. Contact your nea-
rest dealer.
On TURBO DIESEL versions:
¥ Orange lamp on = warning.
Reduce speed, the lamp should go out.
¥ STOP and orange warning lamps
on = Danger (stop immediately).
* According to model or country

CHECKS*57IV-1
Beware:When working under the bonnet, the cooling fan could operate if
the engine is hot (even when switched off). The engine oil level should be checked frequently between services (as recommended by the manufacturer), as well as before long journeys.
Air filter Follow the recommenda- tions in the maintenanceguide.
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Coolant The level should be bet- ween the maximum andminimum marks on the
reservoir. If the engine is hot, wait 15 minutes.Oil quality: see Ç Lubricants and
fluids È.
Never work on the cooling sys- tem if the engine is hot. (see
Ç Levels È).
Windscreen, rear screenand headlamp washerfluid It is recommended to use
manufacturer approved products.
12 volt batterySee Ç Emergency starting
with a slave battery È. Engine oilCheck with the vehicle on level ground, and the
engine off for at least
10 minutes. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
Take out the oil dipstick.The level must be bet- ween the MAX and MINmarks on the dipstick.
It must not exceed
the maximum mark. Brake fluid The level should be bet- ween the maximum andminimum marks on the
reservoir. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
If the warning lamp comes on: stop the vehicle
Power steering oilCheck the level with the
engine switched off. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
B
Max Min
* According to model or country

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CHECKS*59IV-2
Beware:When working under the bonnet, the cooling fan could operate if
the engine is hot (even when switched off). The engine oil level should be checked frequently between services (as recommended by the manufacturer), as well as before long journeys.
Priming pump Refer to the section
Ç Diesel
injection equipment È.
CoolantThe level should be bet- ween the maximum andminimum marks on the
reservoir. If the engine is hot, wait 15 minutes.Oil quality: see Ç Lubricants and
fluids È.
Never work on the cooling sys- tem if the engine is hot. (see
Ç Levels È).
Windscreen, rear screenand headlamp washerfluid It is recommended to use
manufacturer approved products.
12 volt batterySee Ç Emergency starting
with a slave battery È. Engine oilCheck with the vehicle on level ground, and the
engine off for at least
10 minutes. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
Take out the oil dipstick.The level must be bet- ween the MAX and MINmarks on the dipstick.
It must not exceed
the maximum mark. Brake fluid The level should be bet- ween the maximum andminimum marks on the
reservoir. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
If the warning lamp comes on: stop the vehicle
Power steering oilCheck the level with the
engine switched off. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
A
Air filter Follow the recommendations in the maintenance guide.
B
Max Min
* According to model or country

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CHECKS*61IV-2
Beware:When working under the bonnet, the cooling fan could operate if
the engine is hot (even when switched off). The engine oil level should be checked frequently between services (as recommended by the manufacturer), as well as before long journeys.
Air filter Follow the recommenda- tions in the maintenanceguide. Coolant The level should be bet- ween the maximum andminimum marks on the
reservoir. If the engine is hot, wait 15 minutes.Oil quality: see Ç Lubricants and
fluids È.
Never work on the cooling sys- tem if the engine is hot. (see
Ç Levels È).
Windscreen, rear screenand headlamp washerfluid It is recommended to use
manufacturer approved products.
12 volt batterySee Ç Emergency starting
with a slave battery È. Engine oilCheck with the vehicle on level ground, and the
engine off for at least
10 minutes. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
Take out the oil dipstick.The level must be bet- ween the MAX and MINmarks on the dipstick.
It must not exceed
the maximum mark. Brake fluid The level should be bet- ween the maximum andminimum marks on the
reservoir. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
If the warning lamp comes on: stop the vehicle
Power steering oilCheck the level with the
engine switched off. Level: see Ç Levels È.
Oil quality: see Ç Lubricants and
fluids È.
B
Max Min
* According to model or country

LEVELS65IV-5
Beware: When working under the bonnet, the cooling fan could operate if the engi-
ne is hot (even when switched off).
Topping up the cooling system The coolant level should be between the MAXIMUM and MINIMUM marks on the header tank.
Top up the level. If more than I litre is required to top up, have
the cooling system checked by your dealer. Ensure that the cap is fully tightened to the second notch. Note:
Frequent topping up could indicate a fault within the cooling system.
Have it checked as soon as possible.The replacement of the coolant must be carried out by the dealer network. Coolant The antifreeze in the coolant protects against low temperatures and provides anti-corrosion protection and resistance to high operating temperatures.However these properties degrade progressively with time. Oil quality: see Ç Lubricants and fluids È.
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Radiator - coolant The coolant must only be checked or topped up if the engine is cold. Engine hot:
Wait 15 minutes or until the tempe- rature is below 100 degrees C.Using a cloth to protect your hands,slowly slacken the filler cap as far
as the safety catch. Allow the pres-sure to reduce before removingfiller cap.

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STEERING LOCK - IGNITION - STARTERII-1
40
¥ S : Steering lock
To free the steering, turn the steering wheel slightly at the same time as tur- ning the key; avoid using undue force.
¥ A : Accessories
Allows certain electrical accessories to be used. The battery charge warning lamp illuminates.
¥ M : Ignition The following warning lamps should come on: battery charge, handbrake, oil
pressure, engine coolant temperature According to the specific version of
vehicle, the following warning lamps should also come on: Stop, ABS, Engineautodiagnostic, Preheating (Diesel), Front airbag. If one of these lamps fails to light, it could indicate a fault in the system concerned. ¥ D : Starter Release the key as soon as the engine has started. Never operate with the engine running.
These warning lamps are tested with the ignition key in the ignition on position.

ACCESSORIESVI-6
104
When choosing accessories for your vehicle, you should consult
your dealer. He is in the best position to advise you, as a result of hisproduct knowledge and the close contact maintained with the manu-
facturer.
Accessories, replacement parts
Your vehicle incorporates the most modern technology so as to providethe highest levels of active and pas-
sive security. It is important that these qualities are retained and that the characte-ristics of the vehicle are not altered.
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Advice Use only accessories and replace- ment parts approved by the manu-facturer for your vehicle. These accessories and replace- ment parts are designed specifical-ly for your vehicle and have beentested and approved for reliability
and safety. The manufacturer can-not provide this assurance for anyother products.
A large range of genuine approved and guaranteed accessories is availablefrom our dealer network:
- Security
: Glass etching, alarms, wheel bolt locks.
- Protection : Seat covers, carpets.
- Communication : Radio-telephone, radio/cassette, CD changer, CB.
- Customising : Body styling, spoilers, interior wood finishers,
wooden steering wheel, leather, etc.
- Comfort : Air conditioning, additional heating, sun roof,
storage, etc.
- Leisure : Tow bar, roof bars, ski carrier etc.
- Children : Child restraints, sun blinds, etc.
- Maintenance : Screenwash fluid, engine coolant, cleaning products
for interior and exterior.

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RECOMMENDATIONS FORAPPROVED LUBRICANTSVI-8
108
The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depen-ding on the temperatures at whichthe oils are to be used. It is also possible to use synthetic oils of 'superior quality'. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJquality (for petrol engines), orCD/CF quality (for diesel engines)may be used by following the'Arduous Conditions' maintenanceschedule which specifies shorterintervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to main-tain driving pleasure and to minimi-se the maintenance cost of yourvehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
ESSENTIAL ESSENTIAL
Manual gearbox ESSO GEAR OIL BVTOTAL TRANSMISSION BV75W-80 PR 9736.41 75W-80
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Other approved products
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000
ESSENTIAL Protection to minus 35 ¡C