battery replacement PONTIAC FIERO 1988 Service Workshop Manual

4 . CHASSIS INDEX
Fitting Pistons ......................................... .6A 2.24
Front (Cover) Crankshaft Oil
Seal
V-6
......................................................... 6A2- 15
V-8
................................................... 6A3- 16
Gear or Sprocket
V-6
......................................................... .6A 2.26
V-8
........................................................ 6A2-28
Honing and Reboring Cylinders ................ 6A2-23
Intake Manifold and Gasket
V-6
......................................................... .6A 2.9
V-8
............................................................ 6A3-6
Main Bearings
V-6
......................................................... .6A 2. 19
V-8
.......................................................... 6A3-20
Oil Filter and Bypass Valve
...................... 6A3-27
Oil Pan and Pump Assembly
V-6
................................................. 6A2.17, 18
V-8
......................................................... 6A3- 18
Oil Seal (Front Cover)
V-6
......................................................... 6A2- 15
V-8 .......................................................... 6A3-16
Piston and Connecting Rod
V-6
......................................................... .6A 2.2 1
V-8
....................................................... .6A 3.23
Piston Rings V-6
......................................................... .6A 2.24
V-8
........................................................ .6A 3.23
Power Train Mounts
V-6
........................................................... .6A 2.7
V-8
.......................................................... 6A3-5
Rear Main Oil Seal
V-6
......................................................... .6A 2.2 1
V-8 ......................................................... .6A 3.22
Rocker Arm Assembly
V-6
............................................................ 6A2-8
V-8 ............................................................ 6A3-8
Rocker Arm and Push Rod
V-6
........................................................... .6A 2.8
V-8
........................................................ 6A3-8
Rocker Arm Studs 6A2- 13
V-6
......................................................... .6A 2. 13
V-8
.......................................................... 6A3-28
Sprocket or Gear Replacement
V-6
......................................................... .6A 2.26
V-8 .......................................................... 6A3-28
Timing Chain and Sprockets
6A2- 15
Torsional Damper
V-6
.......................................................... 6A2- 14
V-8
.......................................................... 6A3- 15
Valves V-6
........................................ .. ............... .6A 2. 14
V-8
......................................................... .6A 2. 15
Valve Guides
V-6
......................................................... .6A 2. 13
V-8
.......................................................... 6A3-14
Valve Lifters
V-6
......................................................... .6A 2. 1 1
V-8
.......................................................... 6A3-10
Valve Mechanism .................................... 6A 10
Valve Seats
V-6
....................................................... .6A 2. 14
V-8
.......................................................... 6A3-14
Valve Spring
.......................................................... V-6 A- 16
............................................................ V-8 6A3-9
................................. Valve Stem Oil Seal .6A 2. 10 Engine Cooling
........................................... Section
6B
Aluminum Radiator Service
............................ 6B-8
Diagnosis
........................................................ 6B-3. 8
Coolant System .............................................. 6B-4
Leak Testing
.................................................. 6B-8
On-Vehicle Pressure Testing
.......................... 6B-9
Repair Methods
........................................... 6B- 10
Special Tools
.............................................. 6B-14
General Description ......................................... .6 B- 1
Coolant Recovery System
.............................. 6B-3
Coolant Temperature Fan Switch
................ 6B-2
Fans
.............................................................. 6B-2
Radiator
...................................................... 6B-1
Radiator Cap
.................................................. 6B-1
Recovery Bottle
.............................................. 6B-2
Temperature Switch
...................................... 6B-2
Thermostat
.................................................... 6B-3
On-Vehicle Service
......................................... 6B- 14
Coolznt Recovery Bottle
............................. .6 B- 16
Electric Cooling Fan
................................... .6 B- 15
Radiator
....................................................... 6B1'
Thermostat ................................................ 5B-, .
Water Pump ................................... .... ......... 6B-15
Service Procedures
............................................ 6B-3
Cooling System Cure
................................. ... 6B-3
Draining and Refilling the
Cooling System
......................................... 6B-7
Drive Belt
................................................... 6B-7
Engine Electrical ...................................... Section 6D
Battery
............................................................. 6D1
Diagnosis
................................................... 6D 1-2
General Description
.................................. 6D 1-1
On-Car Service
.......................................... 6D 1-5
Charging System
............................................... 6D3
Diagnosis
.................................................... 6D3- 1
General Description
.............................. 6D3- 1
On-Vehicle Service
.................................... 6D3-2
Service Procedures
................................. 6D3- 1
Cranking System .......................... ........ ............ 6D2-
Diagnosis .................................................... 6D2- 1 I
General Description .................................. 6D2- 1
On-Car Service
......................................... 6D2J
................ . Engine Wiring .............................. ... 6D
General Description .................................. 6D5- 1
Ignition System
................................................. 6D4
Diagnosis
................................................... 6D4- 1
General Description
............................... 6D4- 1
On-Car Service
.......................................... 6D4-5
Service Procedures
.................................... 6D4-3
Engine Exhaust Systems
...................................... 6F
Engine
- General Information .............................. 6-1
Compression Test
................................................ 6-5
Engine Knock Diagnosis
................................. 6-4
Engine Mechanical
.............................................. 6-3
Engine Performance Diagnosis
.......................... 6-3
Engine Oil Pressure Light
.................................... 8C-3
Engine Performance Specifications
Chart
........................................................ 6E3-C13-3
Evaporator Core
.............................................. 1B 1-24
Exhaust Systems
.......................................... Section 6F
Catalytic Converters
........................................ 6F- 1
Clamp
................................................................ 6F- 1
Component Replacement
.................................. 6F-2
Hangers
......................................................... 6F- 1
Muffler ............................................................. 6F- 1
Removing and Installing Parts ........................ 6F-2
Resonator .......................................................... 6F- 1

6- CHASSIS INDEX
Upper Air Outlet Deflectors ...................... 8C-12
Interior Lights ............................................. 8A- 1 17-0
Intermediate Shaft (Steering Column)
.............. 3B5-3
J
Jump Starting .................................................... 6D 1-4
Junction Block
((2238) ................................. 8A-202-2
L
Lamp Monitoring ......................................... 8A- 1 1 1-0
License Plate Lights .............................................. 8B-2
Light Switch
.................................................... 8A- 12-0
Lighting Systems and Horns
...................... Section 8B
General Description ......................................... .8 B- 1
Exterior Lights
............................................ 8B- 1
Horns ....................... .. ................................. 8B-3
On-Car Service
.................................................. 8B-3
Exterior Lights 8B-3
Horns
.............................................................. 8B-9
Replacement Bulb Specifications .................... 8B-10
Lights (Exterior) Electrical Diagnosis
Back-up
...................................................... 8A- 1 12-0
Fog ............................................... 8A- 100.3,10 3.0
Front
Marker/Park/Hazard .................... 8A-110-0
Hazard with Lamp Monitor .................... 8A-103-0
Headlights .................................................. 8A- 100-0
High Level Stop
..................................... 8A-110-0
License .................................................. .8A.110.3, 4
Rear Marker
........................................... .8 A. 1 10.3, 4
Stop ........................................................... 8A-110-1
Tail ......................................................... .8 A. 1 10.3, 4
Tail with Monitor
................ .... ........... 8A- 1 1 1-2
Turn
......................................................... 8A- 1 10-0
Lights (Interior) Electrical
Diagnosis Cargo Compartment
............................. 8A- 1 14- 1
Courtesy
................................................. 8A- 1 14-0
Dome
.................................. .. ...................... 8A- 1 14-0
Glove Box .................................................. 8A- 1 14-0
Lights Dimming
...................................... 8A- 1 17-0
Reading
...................................................... 8A- 1 14-0
Lower Heater Outlet
........................................ 1A-14
Lubrication Fitting Locations .............................. OB-6
M
Maintenance and Lubrication .................... Section OB
Manual Transmission
. 5 Speed 77 mm .... Section 7B
Diagnosis
........... .. ............................................ 7B-2
On-Vehicle Service
.......................................... 7B-3
Repairs
................................... .... .................... 7B- 12
Special Tools
................................................. 7B-20
. Specifications .............................................. 7B 19
Maintenance Items
................................................ OB-2
Master Cylinder
........................................ Section 5A3
General Description
...................................... ..5A 3.2
On-car Sevice
................................................ 5A3-2
Unit Repair ..................................................... .5A 3.2
Master Cylinder Overhaul
......................... .5A 3.2
Master Cylinder Reservoir
......................... .5A 3.3
Metric Fasteners
................................................ OA- 1
Metric-English Conversion Table ..................... .O A. 10
Miscellaneous Accessories
........................ Section 9G
Diagnosis
.......................................................... 9G-2
Dash/Console Mounted Accessory
Switches
.................................................... 9G-4 Electric
Rear Window Defogger
................ 9G-2
Power Remote Control
Rearview
......................... Mirror ...................... .. 9G-2
Rally Gages
................................................. 9G-2
Tachometer
.................................................. 9G-2
..................................... General Description 9G-4
Electric Glare Control Monitor
.................. 9G-4
Electric Rear Window Defogger
................ 9G-2
Power Remote Control
Rearview
Mirror ..................................................... 9G-2
Rally Gages
................................................. 9G-1
Tachometer
................................................. 9G-1
Trip Odometer
............................................ 9G-1
............................................. On-Car Service 9G-4
Power Remote Control Mirror
.................... 9G-4
Rally Gages. Tach
..................................... 9G-4
Rear Window Defogger
.............................. 9G-4
Mirrors..Power ............................................ 8A- 141-0
Automatic
Day/Night ............................. 8A- 143-0
..................................... Defogger. Mirror 8A-61-0
.......................................... Model Identification OA-'
Muffler ................................................................. 6Fi
N
Neutral Start and Back-Up Lamp
Switch
...................................... ..
0
On-Vehicle Service
Air Conditioning
.................................... ... . 1B-20
Automatic Transmission
............................... .7A 1.3
Battery
........................................................ 6D1-5
................................ ......................... Brakes ... 5-7
Bumpers
......................................................... 2B-4
Charging System
.............................. ... ........... 6D3-2
Chassis Sheet Metal
.......................................... 2C-7
Clutch
................................................................ 7C-5
Cranking System
............................................ 6D2-4
Cruise Control ............................................... 9B-6
Disc Brake Caliper Assembly,
3000/3 100 Series .......................................... 5BliC
Disc Brake Caliper Assembly,
3548 Series
................................................... 5B6-3
Drum Brake Assembly .................................... 5C3-1
Engine (V-6) .................................................... 6A2-7
Engine (V-8) ................................................ -6A3-5
Engine Cooling ....................................... .. .... 6B- 14
Front Suspension
........................................... 3C-1
Horns and Lighting System .............................. 8B-3
Ignition System
.............................................. 6D4-5
Instrument Panel, Gages and
Console
.......................................................... 8C-4
Lighting System and Horns
.......................... .... 8B-3
Miscellaneous Accessories
.......................... .... 9G-4
Power Head Assembly
. Tandem
Diaphragm
................................................. 5D-2
Power Steering Gear and Pump
.................... 3B7-3
Propeller Shaft
............................................. 4A-1
.......................... Radio Systems and Antennas 9A-9
Rear Axle
.......................................................... 4B-8
Rear Axle (Borg Warner)
........................... ... 4B 1-7
Steering Linkage ............................................. 3B6-2
........................ Steering Wheels and Columns 3B5-2
Wheel Alignment
......................................... 3A-2
Windshield Wiper
- Washer System ................ 8E-3

8- CHASSIS INDEX
Recommended Fluids and Lubricants ................ OB-6
Relay Rod
......................................................... 3B6-2
Remote Mirror Control
...... See Body Service Section
5H.1. 15
Repair Procedures
.......................................... 88-50
S
........................................ Scheduled Maintenance OB- 1
Seats (Power) ....................................... Lumbar Support 8A- 145-0
............................. Sequential Fuel Injection 6E3-C2- 1
Service Engine Soon Light
.................................... 8C-3
Sheet Metal and Grille
................................ Section 2C
......................................... General Description .2 C. 1
........................................... Service Procedures .2 C. 1
................................................................. Hood .2 C. 1
...................................................... Hood Hinge 2C-2
Hood Latch and Cable
...................................... 2C-2
Paint
.............................................. Color Matching 2C-5
................................................ Identification -32-6
Interior Plastic Parts ...................................... 2C-6
................................................ Shock Absorbers 3D-
1
Shoe and Lining Assembly
. Brake
............................................ 3000/3 100 Series 5B1-3
3548 Series ...................................................... 5B6-4
Side Marker Lights
.............................................. 8B-2
........ Speakers See 8A- 150-0 & Body
Manual Section
6H- 1
.................... Spark Plug Gap .. .................. 6E3-13-3
................................ Speaker and Speaker Grille 9A-9
Special Tools
............................................ Air Conditioning 1 B-3 5
Air Conditioning Compressor
................................................. Overhaul 1D1-21
........................ Automatic Transaxle AT-700-R4-64
................................................................ Brakes SF-1
Clutch ................................................................ 7C-8
................................................................ Rear 4B1-20
....................................... Rear (Borg Warner) 4B-20
........................... Driveability and Emissions .6 E. 17
................................................ Engine Cooling 6B- 14
Power Steering Pump
& Gear ...................... 3B7-17
............................................... Propeller Shaft .4 A. 12
Steering Wheels and Columns
.......................... 5-35
Specifications Automatic Transmission Unit
............................................ Repair AT-700-R4-59
..................................................... Battery 6D 1-7
................................................................ Brakes 5F-1
Bumpers
......................................................... 2B-5
Charging System
................ .. ................... 6D3-3
.............................................................. Clutch .7 (2.8
....................................... Cranking System 6D2- 1 1
Driveability and Emissions ............................ 6E-23
................................................ Engine (V-6) ..6A 2.26
Engine (V-8) .................................................. 683-28
........................................ Front Suspension 3C- 10
Power Steering Gear and Pump
.................. 3B7-18 ............................................. Propeller Shaft .4 A. 12 ........................................................ Rear Axle 4B-19 ............................ Rear Axle (Borg Warner) 4B 1- 19
Rear Suspension
.............................................. 3D-9
.......................................... Replacement Bulbs 8Br 10 .............................................. Steering Linkage 3B6-6
Steering Wheels and Columns
...................... 3B5-35
........................................ Wheel Alignments 3A-4
....................................................... Speedometer 8C-2
........................................ Speedometer (Removal) 8C-5
...................................................... Speed Sensors 8C-1
Starter ........................................ Section 6D2. 8A-30-0
............................................. Starter (Circuit) 8A-30-0
Steering Linkage ...................................... Section 3B6
....................................... General Description 3B6-1
........................ Maintenance and Adjustments 3B6-1
................................................ On-Car Service 3B6-2
..................................................... Idler Arm 3B6-4
................................................ Pitman Arm 3B6-5
.................................................... Relay Rod 3B6-3
Tie Rods
...................................................... 3B6-2
.................................................. Specifications 3B6-6
Steering, Suspension, Tires and
Wheels Diagnosis
............................................................. 3-1
Steering Wheels and Columns
............................ 3B5-1
..................................... General Information 3B5- 1
Maintenance and Adjustments
...................... 3B5-'
On-Car Service .............................. .. ........... 3B5
Checking for Accident Damage
.................. 3B5-5
Intermediate Shaft ............... .. .................... 3B5-3
Park Lock Cable .......................................... 3B5-4
Standard Column
............................. Automatic Transaxle 3B5-13
Manual Transaxle ................................. 3B5- 19
Tilt Column
.............................. Automatic Transaxle 3B5-27
.................................. Manual Transaxle 3B5-19
Unit Repair Intermediate Shaft
...................................................... Assembly 3B5-6
................................................. Special Tools 3B5-35
Torque Specifications
.................................... 3B5-35
............................................. Starting System 8A-30-0
........................................ Strut Assembly (Front) 3C-4
.................................... ..... Symbols Chart ... 8A-3-0
T
.......................................................... Tachometer 9G-1
Tail/Stop/Turn Signal/Lights .......................... 8B-2
Temperature Cable
.............................................. 112 A-
Temperature Warning Light ................................ 8C-3
Theft Deterrent (Circuit)
.............................. 8A-133-0
Tie Rods
.............................................................. 3B6-2
Tires and Wheels
........................................ Section 3E
Diagnosis
.................................................. Section 3
General Information
......................................... 3E-1
................................................... Metric Tires 3E-2
....................................... Replacement Tires .31 E-
.................................................... Tire Placard 3E-2
........................................................... Wheels 3E-2
Maintenance and Adjustments
.......................... 3E-2
.......................... Aluminum Wheel Cleaning 3E-9
............................. ......... Inflation of Tires .. 3E-3
........................................ Tire Chain Usage 3E-4
.................................................. Tire Rotation 3E-3
.............................................. Wheel Repair 3E-2
...................................... Wheel Studs/Nuts 3E-3
........................................... Service Operations 3E-4
........................ Aluminum Wheel Cleaning 3E-9
.................................... Balance Precautions 3E-7
............................ Balancing Tire and Wheel 3E-7
.............................................. Compact Spare 3E-6
........................ Correcting Nonuniform Tires 3E-8