PORSCHE CAYMAN 2006 1.G Owners Manual

Maintenance, Car Care
191
How Emission Control Works When an automobile engine is running, it uses en-
ergy generated through the combustion of a mix-
ture of air and fuel. Depending on whether a car is
driven fast or slowly or whether the engine is cold
or hot, some of the fuel (hydrocarbons) may not
be burned completely, but may be discharged into
the engine crankcase or exhaust system. Addition-
al hydrocarbons may enter the atmosphere
through evaporation of fuel from the fuel tank.
These hydrocarbons (HC), when released into the
air, contribute to undesirable pollution.
In addition, carbon monoxide (CO) and oxides of
nitrogen (NOx) contribute to engine emissions.
They, too, are formed during the combustion proc-
ess and discharged into the exhaust system.
To reduce these pollutants, your Porsche is
equipped with a precisely calibrated fuel injection
system to assure a finely balanced air/fuel mixture
under all operating conditions. Oxygen sensor The oxygen sensor, installed in the exhaust pipe
continuously senses the oxygen content of the ex-
haust and signals the information to an electronic
control unit. The control unit corrects the air/fuel
ratio, so the engine always receives an accurately
metered air/fuel mixture.
Crankcase ventilation Through crankcase ventilation, undesirable emis-
sions from the engine crankcase are not permit-
ted to reach the outside atmosphere. These emis-
sions are recirculated from the crankcase to the
air intake system. From here the emissions mix
with the intake air and are later burned in the en-
gine. Catalytic converters The catalytic converters are efficient ”clean-up“
devices built into the exhaust system of the vehi-
cle. The catalytic converters burn the undesirable
pollutants in the exhaust gas before it is released
into the atmosphere.
The exclusive use of unleaded fuel is critical-
ly important for the life of the catalytic con-
verters. Therefore, only unleaded fuel must
be used.
The catalytic converters will be damaged by:
– push or tow starting the vehicle,
– misfiring of the engine,
– turning off the ignition while the vehicle is mov-
ing or
– driving until the fuel tank is completely empty,
– by other unusual operating conditions. fDo not continue to operate your vehicle under
these conditions, since raw fuel might reach
the catalytic converters. This could result in
overheating of the converters. Federal law pro-
hibits use of leaded fuel in this car.
Fuel Evaporation Control Fuel tank venting The evaporation chamber and the carbon canister
prevent fuel from escaping to the atmosphere at
extreme high outside temperatures, when driving
abruptly around curves and when the car is parked
at an incline or in any other nonlevel position. Vapor control system and storage When the fuel tank is filled, vapors are collected in
the evaporation chamber by a vent line leading the
vapors to the carbon canister where they are
stored as long as the engine does not run. Purge system fWhen the engine is running, the fuel vapors
from the canister will be mixed with fresh air
from the ambient air of the canister. This mix-
ture will be directed to the intake air housing by
the tank vent line, mixed with the intake air and
burned during normal combustion.

192
Maintenance, Car Care
Washer Fluid The reservoir, with a blue screw cap, is in the front
luggage compartment, to the rear left. Capacity – Without headlight cleaning system:
approximately 2.5 liters.
– With headlight cleaning system:
approximately 6 liters.
Washer fluidClean water is generally not enough to clean the
windshield and headlights.
Depending on the season, mix the water with the
appropriate additives. Follow the instructions for
the mixture ratio.
Only use window cleaner concentrate which meets
the following requirements:
– Dilutability 1:100
– Phosphate-free
– Suitable for plastic headlight lenses.
We recommend window cleaner concentrates
approved by Porsche.
Your authorized Porsche dealer will be pleased to
advise you.
Summer filling
Water + window cleaner concentrate at the mixing
ratio indicated on the container.
Winter filling
Water + antifreeze protection + window cleaner
concentrate at the mixing ratio indicated on the
container.
fPlease note all the information on the
containers of the window cleaner concentrate
or the antifreeze protection.Adding washer fluid
1. Undo the cap (arrow).
2. Add washer fluid and close cap carefully.
If less than 0.5 liter remains, a warning message
appears on the on-board computer.
fAdd washer fluid.
Warning light

Maintenance, Car Care
193
Power Steering
Warning!
Risk of accident. When the engine is
stationary (e.g. when on tow) or the hydraulic
system fails, there is no assistance for
steering.
Therefore, substantially more force will have
to be exerted in order to steer.
fExercise great care when on tow.
fHave the fault remedied at your nearest authorized Porsche dealer.
Note
The flow noise heard at full steering lock is system
related and does not indicate a defect in the
steering system.
Checking hydraulic fluidThe reservoir is in the engine compartment.
Regular checking of hydraulic fluid is part of
servicing.
fPlease observe the chapter “WORKING IN THE
ENGINE COMPARTMENT” on Page 172.

194
Maintenance, Car Care
Air Filter The air filter is on the left-hand side of the engine
compartment.
A dirty air filter not only reduces engine perform-
ance, but can lead to premature engine wear.
Regular filter replacement is part of the routine
maintenance service.
fIn dusty conditions, check the filter element
more frequently and replace if necessary. Combination filterThe fresh air passing through the combination
filter into the passenger compartment is virtually
free of dust, pollen, and unpleasant odors.
fIf the outside air is polluted by exhaust fumes,
press the circulating-air button.
A dirty filter can be the cause of reduced air
throughput:
fHave the filter replaced by an authorized
Porsche dealer.
Regular filter replacement is part of servicing.
Automatic Transmission Fluid The torque converter and the transmission are lu-
bricated with Automatic Transmission Fluid (ATF).
The final drive requires transmission oil.
fPlease observe the chapter “CAPACITIES” on
Page 271.
Do not tow the car or run the engine without ATF
in the transmission. The automatic transmission
may be damaged by even a tiny speck of dirt, only
a clean funnel or spout must be used when adding
AT F.
The ATF and transmission oil has to be checked
and changed at the intervals listed in your Mainte-
nance Schedule.
We recommend that you have the ATF and trans-
mission oil changed at your Porsche dealer, who
has the required lubricants and the necessary fill-
ing equipment.
If you suspect an oil leak in the transmission, have
your authorized Porsche dealer check it out imme-
diately.
Manual Transmission Oil The transmission oil has to be checked and
changed at the intervals listed in your Maintenance
Schedule.
fPlease observe the chapter “CAPACITIES” on
Page 271.
We recommend that you have the transmission oil
changed at your Porsche dealer, who has the re-
quired lubricants and the necessary filling equip-
ment.
If you suspect an oil leak in the transmission, have
your authorized Porsche dealer check it out imme-
diately.

Maintenance, Car Care
195
Car Care Instructions fPlease observe the chapter “EXERCISE EXTRE-
ME CAUTION WHEN WORKING ON YOUR VE-
HICLE” on Page 172.
Regular and correct care helps to maintain
the value of your car and is also a precondi-
tion for the New Vehicle Warranty and the
Anti Corrosion Warranty.
Your authorized Porsche dealer has specially
developed car-care products from the
Porsche program available either singly or
as complete car-care sets. They will be
pleased to help you select suitable products.
Whether you use Porsche products or other
commercially available cleaning agents first
make sure of their correct application.
A Porsche that is well-cared for can look like new
for years. It all depends on the amount of care the
owner is willing to give the car.
Warning!
Risk of serious personal injury or damage to
the vehicle or property.
Cleaning agents may be hazardous to your
health.
Most chemical cleaners are concentrates
which require dilution. High concentrations
might cause problems ranging from irritation
to serious injury as well as damage to your
vehicle.
fKeep cleaning agents out of reach from chil-
dren.
fObserve all caution labels.
fAlways read directions on the container before
using any product. These directions may con-
tain information necessary to avoid personal
injury.
fDo not use fuel, kerosene, naphtha, nail polish
remover or other volatile cleaning fluids. They
may be toxic, flammable or hazardous in other
ways. Only use spot removing fluids in a well
vented area.
fDo not clean the underside of chassis, fend-
ers, wheel covers, etc., without protecting
your hands and arms as you may cut yourself on sharp-edged metal parts. Moisture and road salt on brakes may affect brak-
ing efficiency.
fTest the brakes after each vehicle washing.

196
Maintenance, Car Care
Washing The best method of protecting your car from the
damaging effects of the environment is frequent
washing and the application of a preservative. The
underside of your vehicle should also be thorough-
ly washed for cinders, salt or sanding at winter’s
end.
The longer salt, road dust and industrial dust,
dead insects, bird droppings or substances from
trees (resin, pollen) are allowed to remain on the
bodywork, the more serious is their harmful ef-
fect.
New cars should be washed carefully with plenty
of clear water to protect the new paint work. Dark
paint finishes show up the smallest of surface
damage (e.g., scratches) more readily than lighter
colors.
Dark colors are also more susceptible to scratch-
ing because of the composition of their pigments
and require particularly careful paint care.
fDo not wash your car in bright sunlight or while
the bodywork is still hot.
fWhen washing by hand, use abundant water, a
soft sponge or wash brush, and Porsche car
shampoo.
fBegin by spraying the body thoroughly with wa-
ter to rinse away loose dirt. fAfter washing, rinse the car with plenty of wa-
ter and then dry with a chamois leather.
Do not use the same chamois leather for dry-
ing as you use for cleaning the windshield and
windows.
Warning!
Moisture which gets on to the brakes during
a car wash can reduce braking efficiency or
make the brakes pull unevenly which could
increase the danger of an accident, causing
serious personal injuries or death.
fAlways apply the brakes a few times after
washing the car to test braking efficiency and
dry the brake discs.
When doing this, take care not to hamper other
road users behind you (traffic conditions per-mitting).

Maintenance, Car Care
197
Automatic car washes
Optional add-on parts or parts which project
beyond the contours of the vehicle may be
damaged by design features (e.g. brushes) of au-
tomatic car washes.
fWash and dry by hand all points not reached by
a car wash, such as door and lid seams or
door sills.
fPlease consult the operator before using auto-
matic car washes.
fPlease observe the chapter “WIPER BLADES”
on Page 173.
The following parts are particularly suscepti-
ble to damage:
– Windshield wipers (always switch them off to
prevent them wiping unintentionally in intermit-
tent or sensor operation).
– Fixed rear spoiler or extended rear spoiler.
– Wheels (the wider the rim and the lower the tire
height, the greater the risk of damage).
– High-gloss wheels (to prevent these from get-
ting scratched, do not clean with the wheel-
cleaning brushes of the car wash).
– External antenna (always unscrew).
– Roof Transport System (always remove com-
pletely).Note
Automatic car washes spray water at odd angles
and high pressures, which are not seen in normal
driving. Therefore, water can sometimes find its
way into the passengers compartment during or
shortly after the car wash.
Door locks fTo prevent the door locks from freezing during
the cold season, the lock cylinders should be
covered during a wash.
fShould the locks freeze, use an ordinary de-ic-
er. In many cases, a well warmed key can help.
Never use excessive force.

198
Maintenance, Car Care
Paint fNever rub a dusty car with a dry cloth since
dust particles are abrasive and could dull and
damage the surface finish.
The paintwork of your car is exposed to all types
of mechanical and chemical conditions, particular-
ly climatic ones such as bright sunlight, rain, frost
and snow. Ultraviolet light, rapid changes in tem-
perature, rain, snow, industrial dust and chemical
deposits constantly attack the paint which is only
able to withstand such exposure in the long term
if it is given regular care and attention.
fDo not apply silicone polishes to the windows.
fDo not treat matt-painted components with
preservatives or polishes as this will spoil the
matte effect. Preservation
The paint surface becomes dull over time due to
weathering. It is therefore necessary to preserve
the paint regularly.
This keeps the paint shiny and elastic. Dirt is
prevented from adhering to the paint surface and
industrial dust is prevented from penetrating the
paint.
Provided it is washed and treated with preserva-
tive regularly, the brand new finish of your vehicle
will be retained for years to come.
fSimply apply paint preservative after washing
the vehicle and polish it smooth.
Polishing
Do not resort to using Porsche polish until it be-
comes evident that the normal preservatives no
longer produce the desired finish.
Spots and stains
fRemove tar stains, grease, oil spots and dead
insects as soon as possible with Insect Remov-
er. They can cause discoloration if allowed to
remain on the paintwork.
fWash the affected area immediately after treat-
ing it. Minor paint damage
fHave minor paint damage, such as scratches,
scores or chips caused by flying stones, re-
paired immediately by your authorized
Porsche dealer before corrosion sets in.
However, if there are already traces of corrosion,
they must first be removed carefully and thorough-
ly. Coat the area with a rust-proofing primer and
finish off with a top coat. The paint code and color
number are found on the data bank in the Mainte-
nance booklet.

Maintenance, Car Care
199
Cleaning and preserving engine
compartment The engine compartment and the surface of the
engine are treated with a corrosion-inhibitor at the
factory.
If degreasing solvents are used to clean the en-
gine compartment or the engine is washed down,
the process almost invariably removes the corro-
sion-inhibiting coating. It is then absolutely neces-
sary to have a durable preservative applied to all
surfaces, body seams, joints and assemblies in
the engine compartment. This also applies when
corrosion-inhibitor parts are replaced.
Caution!
Risk of damage to the alternator.
fDo not point the cleaning jet directly at the al-ternator, or cover the alternator.
Effective corrosion-proofing is particularly impor-
tant during the cold weather season. If your car is
driven frequently in areas where salt has been
spread on the roads, the whole engine compart-
ment should be cleaned thoroughly after the win-
ter to prevent salt from causing any lasting dam-
age. A full under-body wash should also be per-
formed at the same time.
Windows The road dust which settles on the windshield and
windows contains particles of tire rubber and oil
residue. The interior trim and upholstery release
particles, particularly in strong sunlight, which col-
lect on the insides of the windows. These deposits
are augmented by impurities in the air which en-
ters the car through the fresh air vents.
fClean all windows regularly, inside and outside,
with Porsche window cleaner.
fIf you use a chamois leather for the windows,
do not use it for paintwork as it will otherwise
pick up a certain amount of preservative or
polish and could smear the windows and thus
impair vision.
fRemove dead insects with the Porsche insect
remover.
Note
Door windows feature a water-repellent (hydropho-
bic) coating which prevents soiling of the windows.
This coating is subject to natural wear and can be
renewed.
fConsult an authorized Porsche dealer.
Wiper blades Wiper blades that are in perfect condition are vital
for a clear view.
fReplace the wiper blades twice per year (be-
fore and after the cold season) or whenever
wiper performance deteriorates.
fPeriodically clean the wiper blades with
Porsche window cleaner, especially after the
vehicle has been washed in a car wash.
If they are very dirty (e.g. with insect remains),
they can be cleaned with a sponge or cloth. Undercoating The underside of your car is durably protected
against chemical and mechanical influences.
As it is not possible to exclude the risk of damage
to this protective coating in day to day driving, it
is advisable to have the underside of the car in-
spected at certain intervals - preferably before the
start of winter and again in spring - and the under-
coating restored as necessary.
Your authorized Porsche dealer is familiar with the
bodyseal treatment procedures and has the nec-
essary equipment for applying factory approved
materials. We recommend that you entrust them
with such work and inspections.
Unlike conventional spray oils, undercoating and
rust-proofing compounds based on bitumen or
wax do not attack the sound-proofing materials ap-
plied at the factory.

200
Maintenance, Car Care
Warning!
Danger of fire and serious personal injuries.
fDo not apply additional undercoating or rust-
proofing on or near the exhaust manifold, ex-
haust pipes, catalytic converters or heat
shields. During driving the substance used for undercoating could overheat and ignite.
fBefore applying fresh underseal, carefully re-
move deposits or dirt and grease. Once it has
dried, the new undercoating compound forms
a tough protective coating which provides effi-
cient rust-proofing of the floor panels and com-
ponents.
fAlways apply a fresh coating of suitable pre-
servative to unprotected areas after cleaning
the underside of the body, the transmission,
the engine or carrying out repairs to under-
body, engine or transmission components.
Effective rust-proofing is particularly important
during the cold weather season. If your car is driv-
en frequently in areas where salt has been spread
on the roads, the whole engine compartment
should be cleaned thoroughly after the winter to
prevent salt from causing any lasting damage. A
full under-body wash should also be performed at
the same time.
Door, lid and window seals fWash dirt (e.g. abrasion, dust, road salts) from
all seals regularly using warm soapy water. Do
not use any chemical cleaning agents or sol-
vents.
When there is a frost hazard, the outer door seals
and the front and rear lid seals can be protected
against freezing into place by a suitable care prod-
uct.
In order to prevent damage to the anti-fric-
tion coating, the inner door seals must not be
treated with care products. Stainless steel exhaust tailpipesStainless steel exhaust tailpipes can discolor due
to soiling, strong heat, and combustion residues.
The original polish can be achieved again using
commercially available metal polishing paste or
metal polish.
Headlights, lights, interior and exterior
plastic parts fUse only clean water and a little dishwashing
detergent to clean light lenses, plastic head-
light lenses, plastic parts and surfaces.
Do not clean when dry.
Use a soft sponge or a soft, lint-free cloth. Gen-
tly wipe the surface without applying too much
pressure.
The Porsche inside window cleaner is also suit-
able for cleaning plastic surfaces. Follow the
cleaning instructions on the container.
Never use other chemical cleaners or
solvents.
fRinse cleaned surfaces with clear water.