PORSCHE CAYMAN 2006 1.G Owners Manual

Practical Tips, Emergency Service
231
Long wheel bolt
X - bolt length approx. 50 mm
Arrows - marksWheel bolt identifying features
The long wheel bolts are identified on the face
surface of the bolt head with GT or in red, or the
moveable spherical cap ring is galvanized in red.
The long wheel bolts must only be used together
with 5 mm spacers fitted.The short wheel bolts are not marked in color.
The short wheel bolts must only be used without
5 mm spacers fitted.
Tightening torque for both wheel bolts:
130 Nm (96 ftlb.).

232
Practical Tips, Emergency Service
Electrical System In order to avoid damage and faults in electrical or
electronic systems, electrical accessories should
be installed at your authorized Porsche dealer.
fOnly use accessories authorized by Porsche.
Warning!
Risk of short circuit and fire.
Replacing fuses or relays with the engine
running or the ignition on could cause elec-
trical shock.
fDisconnect the battery during all work on the
electrical system.
Please observe the chapter “BATTERY” on Page 235.
Relays Defective relays should be changed only by an
authorized workshop.
Alarm system, central locking The status of the central locking and alarm system
is not changed by disconnecting the battery.
When the battery is disconnected, the alarm sys-
tem ceases to function. Overload protection If the central locking system is operated more
than ten times within a minute, further operation is
blocked for 30 seconds.
Load switch-off after 2 hours or 7 daysIf the ignition key is removed, loads which are
switched on or are in standby mode (such as the
luggage compartment light, interior light and
radio) are automatically switched off after approx.
2hours.
If the vehicle is not started or unlocked with the
remote control within 7days, the remote control
standby function is switched off (to save the
vehicle battery).
1. In this case, unlock the driver's door with the
key at the door lock.
Leave the door closed in order to prevent the
alarm system from being triggered.
2. Press button 1 on the remote control.
The remote control is now activated again.

Practical Tips, Emergency Service
233
A - Diagnostic socket Replacing fuses In order to prevent damage to the electrical sys-
tem due to short circuits and overloads, the indi-
vidual circuits are protected by fuses.
The fuse box is located in the driver’s footwell.
A - Plastic gripper
B - Spare fuses
1. Switch off the load with the defective fuse.
2. Pull off plastic cover at the finger hole (arrow).
The fuse plan and instructions for
emergency unlocking of the luggage
compartment lid can be found on the inner
side of the cover.
3. Remove the corresponding fuse from its slot
using the plastic gripper A in order to check it.
A blown fuse can be identified by the melted
metal strip.
4. Replace only with fuses of the same rating.
Note
fIf a fuse blows repeatedly consult an author-
ized Porsche dealer.
fNever try to “repair” fuses: you may cause se-
rious damage to other parts of the electrical
system.

234
Practical Tips, Emergency Service
Emergency unlocking of the front luggage
compartment lidIf the battery is discharged, the lid can be opened
only with the aid of a donor battery.
Unlocking lid
1. Use the key to unlock the vehicle at the door
lock.
2. Remove plastic cover over the fuse box.
3. Pull out positive terminal A in the fuse box.
4. Use a jumper cable to connect the positive
terminal of the donor battery with positive
terminal A in the fuse box.
Note
If the vehicle was locked, the alarm horn will sound
when the negative cable is connected.
5. Use the second jumper cable to connect the
negative terminal of the donor battery with
latch striker B.
6. Unlock the front luggage compartment lid with
the remote control.
The alarm system is switched off.7. Disconnect the negative cable first, then the
positive cable.
8. Push the positive terminal A into the fuse box
and push on the plastic fuse box cover.
Note
The engine cannot be started with this method.
fPlease observe the chapter “JUMP LEAD
STARTING” on Page 242.

Practical Tips, Emergency Service
235
Battery
Warning!
Risk of short circuit and fire.
fObserve all warning notes on the battery.
fDisconnect the battery during all work on the
electrical system.
fDo not lay tools or other metal objects on the
battery as they could cause a short circuit
across the battery terminal.
Hydrogen gas generated by the battery
could cause an explosion, resulting in severe
personal injuries.
fDo not expose the battery to an open flame,
electrical spark or a lit cigarette.
fDo not wipe battery with a dry cloth.
Risk of severe personal injury and damage to
the fabric, metal or paint.
fWear eye protection.
fDo not allow battery acid to come in contact
with your skin, eyes, fabric or painted surfac-
es. fIf you get electrolyte, which is an acid, in your
eyes or on your skin, immediately rinse with
cold water for several minutes and call a doc-
tor.
fSpilled electrolyte must be rinsed off at once
with a solution of baking soda and water to
neutralize the acid.
Battery posts, terminals and related acces-
sories contain lead and lead compounds,
chemicals known to the State of California to
cause cancer and reproductive harm.
fAlways protect your skin by washing thorough-
ly with soap and water.
Risk of explosion as a result of static charge.
fDo not wipe the battery with a dry cloth.
fEliminate potential electrostatic charge by
touching the vehicle before touching the bat-
tery.

236
Practical Tips, Emergency Service
Charge stateA well-charged battery prevents starting problems
and has a longer useful life.
Traffic density, speed limits, requirements
regarding noise, exhaust gas and fuel consump-
tion reduce the engine speed and, hence, the
generator output.
However, the large number of electrical loads has
markedly increased the demand for electrical
power.
In order to avoid unintended battery
discharge
fSwitch off unnecessary electrical loads in city
traffic, on short trips and in queues.
fAlways withdraw the ignition key when leaving
the vehicle.
fAvoid frequent operation of the Porsche
Communication Management system when the
engine is not running.
Battery carefKeep battery surface clean and dry.
fEnsure that cell plugs and terminal clamps are
firmly secured.
Checking acid level
The acid level should be more frequently checked
by a qualified specialist workshop during the
summer months and in predominantly warm
countries.
Charging the battery
Your authorized Porsche dealer will be pleased to
advise you about a suitable charger.
1. Always observe the instructions of the charger
manufacturer.
Depending on the type of charger, the battery
may have to be disconnected. Extremely
important: disconnect the negative cable first,
and then the positive cable – danger of short
circuit!
Reconnection must be carried out in reverse
order.
2. Before charging, cold batteries must be
warmed up indoors.
3. Frozen batteries must not be charged. They
must be replaced with a new battery.
4. When charging, ensure adequate ventilation. 5. Connect charger to the battery.
Only plug into the mains and switch the
charger on when it has been correctly
connected up.
Warning!
Hydrogen gas generated by the battery
could cause an explosion, resulting in severe
personal injuries.
fCharge battery in a well ventilated area.
fNever charge a frozen battery. It may explode
because of gas trapped in the ice. Allow a fro-
zen battery to thaw out first.
fIf you get electrolyte, which is an acid, in your
eyes or on your skin, immediately rinse with
cold water for several minutes and call a doc-tor.

Practical Tips, Emergency Service
237
Winter drivingThe capacity and ability of the battery to store
power decreases at low outside temperatures.
Moreover, the battery is more heavily loaded in the
winter months, e.g. by the heated rear window,
the more frequent use of additional lights, the
blower and the windshield wipers, etc.
fHave the battery checked before winter
begins.
Keep the battery well charged to prevent it from
freezing.
A discharged battery can freeze even at
23°F/-5 °
C, but a fully charged one only freezes at
-40°F/-40 °C.
Storing up the vehicleIf the vehicle stands for long periods in the garage
or workshop, the doors and lids should be closed.
fPlease observe the chapter “EMERGENCY
UNLOCKING OF THE FRONT LUGGAGE
COMPARTMENT LID” on Page 234.
fWithdraw the ignition key and, if necessary,
disconnect the battery.
When the battery is disconnected, the
alarm system ceases to function!
Even if you put your vehicle out of operation, the
battery still discharges.
fThe battery must be charged, i.e. connected
to a charger, approximately every 6 weeks in
order to preserve functioning.
Always observe the instructions of the charger
manufacturer.
fStore a battery that has been removed in a
dark, cool place, but not subject to frost.
Replacing the batteryThe battery is subject to normal wear: its service
life depends heavily on the care you give it,
climatic conditions and the conditions of use
(distances, loads).
It is not possible to use the details on the battery
case to determine a comparable battery that
meets all the specific requirements of Porsche.
fUse only a battery that meets the specific
requirements of your vehicle as a replacement.
We recommend that you use an Orignal
Porsche battery.
fPlease observe the disposal instructions for
batteries!

238
Practical Tips, Emergency Service
Putting vehicle into operationAfter the battery is connected or after an
completely discharged battery is charged, the
multifunctional PSM light lights up on the instru-
ment panel and a message appears on the on-
board computer to indicate a fault.
This fault can be remedied with a few simple
steps:
1. Start the engine.
2. With the vehicle stationary, perform a few
steering movements to the left and right and
then drive a short distance in a straight line
until the multifunctional PSM light goes out and
the message on the on-board computer
disappears.
3. If the warnings do not disappear, then:
Drive carefully to the nearest qualified
specialist workshop.
Have the fault remedied.
4. After the warnings disappear, stop the vehicle
in a suitable place, and perform adaptation of
the power windows.
To do this, close windows once with the rocker
switch.
Press front half of rocker switch upwards again
to store the final position of the windows in the
control unit. Ignition key/ignition lock
fDo not insert the ignition key into the ignition
lock if the vehicle battery is discharged.
The ignition key can no longer be removed.
The key cannot be removed until the vehicle elec-
trical system is supplied with power again.
fPlease observe the chapter “EMERGENCY UN-
LOCKING OF THE FRONT LUGGAGE COMPART-
MENT LID” on Page 234.
5. Please observe the chapter “JUMP LEAD
STARTING” on Page 242.

Practical Tips, Emergency Service
239
Removing the batteryThe battery is located in the front luggage
compartment under a black plastic lid.
1. Switch off engine and all electrical loads.
2. Open turn-locks A.
Remove plastic lid.
Warning!
Risk of damage to generator and electronic
control units.
fDo not disconnect battery while the engine is
running.
Risk of caustic burns from escaping acid.
fDo not tilt the battery when removing it.
3. Pull off vent hose C.
4. Important: disconnect the negative lead first,
and then the positive lead – danger of short
circuit!
5. Unscrew fastening screw B.
6. Remove battery.

240
Practical Tips, Emergency Service
Installing the battery1. Insert battery and push it all the way to the
stop.
2. Tighten fastening screw B.
3. Important: connect the positive cable first and
then the negative cable – risk of short circuit!
4. Push on vent hose C.
5. Fit plastic lid.
Lock turn-locks A.