Speed PORSCHE CAYMAN 2010 1.G Repair Manual

178
Shifting Gears
Porsche Doppelkupplung (PDK)The Porsche Doppelkupplung (PDK) is a seven-
speed transmission with an “automatic” and a
“manual” selection mode.
In automatic selection mode (selector lever
position D), gear changing is automatic.
You can change temporarily from automatic to
manual mode using the shift buttons on the
steering wheel.
In manual selection mode (selector lever
position M), you change gear using the shift
buttons on the steering wheel or with the PDK
selector lever.
You can change between se lector lever position D
and M as you wish while driving.
Note
f Take care not to operat e the shift buttons on
the steering wheel in advertently in either
automatic or manual mode, thereby triggering
undesired gear changes.
Changing the selector lever positionThe selector lever is locked when the ignition is
switched off.
When the ignition is switched on, the selector lever
can be moved from position P and N only when
the release button is pressed, and when the brake
pedal is pressed.
Release button
The release button ( arrow) in the selector lever
prevents the gear from being changed unintention-
ally.
The release button must be pressed when shifting
to position R or P.
StartingThe engine can be started only if the brake
pedal is depressed and the selector lever is in
position P or N.Driving offf Only select the desired position for driving off
( D, M or R ) when the engine is idling and the
brake pedal is depressed.
f Since the vehicle creeps when in gear, do not
release the brake until you want to move off.
f After selecting a gear, do not accelerate until
you can feel that the gear is engaged.
Driving off on hills
The Drive-Off Assistant assists the driver when
moving off on hills. The vehicle is held on the slope
for a short time during the change from the brake
pedal to the accelerator in order to allow driving
off directly after the brake is released.
f Please see the chapter “DRIVE-OFF ASSIS-
TANT” on Page 177.

180
Shifting Gears
Selector lever positionsP – Parking lockfEngage parking lock only when vehicle is
stationary.
If selector-lever position P is flashing in the
instrument cluster, the parking brake is not
engaged. The vehicle can roll away.
Engage selector-lever position P again by
moving the selector lever out of R.
f Engage parking lock after applying the
handbrake and release it before releasing the
handbrake.
The ignition key can be withdrawn only in
selector lever position P.R – Reverse gearf Select only if car is stationary and the brake is
applied.N – NeutralSelector lever position N must be selected for
towing or in car washes, for example.
f Only select the desired position for driving off
(D, M or R) when the engine is idling and the
brake pedal is depressed.
D - Automatic selection modeSelect position D for “normal” driving. The gears
are shifted automatically according to the acceler-
ator position and speed.
Depending on the way the vehicle is driven
(economical, comfortable or sporty driving style)
and on the resistance (e.g. uphill), the gear-
changing points are shifted towards higher or
lower engine-speed ranges.
The accelerator position, driving speed, engine
speed, longitudinal and lateral acceleration and
the road profile all have an influence on the gear-
changing characteristic.
Unwanted upward shifts, e.g. before bends, are
prevented by swiftly releasing the accelerator
pedal.
Depending on lateral acceleration, upward
changes on bends are not made until the engine-
speed limit is reached.
Under braking, and depending on the amount of
deceleration, the PDK transmission changes down
earlier.
For subsequent cornering, the right gear is
engaged when pressure is applied to the brakes
before the bend. The bend is taken in the right
gear, and when you accelera te out of the bend you
do not have to change down. With a sporty driving style, downshifts are already
initiated when the brake pedal is touched lightly.
This further enhances
a dynamic driving style.
The PDK transmission temporarily changes to the
sportiest gear-changing map, i.e. to the highest
possible gear-changing poin ts, if the accelerator
pedal is pressed quickly. The transmission accord-
ingly shifts down immediately by one or two gears
(temporary change-down).
The transmission no longer selects 7th gear at
high driving speeds.
Sport mode
(“Sport” and “Sport Plus” modes)
“Sport” mode activated:
The PDK transmission switches to a sporty gear-
changing map and shortens the gear shifting
times.
A sporty driving style is recognised more quickly
and the gear-changing speeds are adapted to
driving performance.
Deceleration downshifts are commenced earlier.
Downshifts are already carried out in the case of
slight decelerations, even at higher engine
speeds.

Shifting Gears
181
“Sport Plus” mode activated:
In “Sport Plus” mode, the PDK transmission
changes to a shift program designed for driving
on race circuits. 7th gear is not selected.
The gear-changing performance is enhanced
significantly again compared with “Sport” mode.
fPlease see the chapter “SPORT MODE” on
Page 61.
Driving with Launch Control
Driving with Launch Control allows you to achieve
maximum acceleration from a standing start. It is
intended to provide you with a unique enjoyment of
your vehicle under controlled circumstances and
is not intended to be used in any location where it
could be a nuisance to other persons.
Warning!
There is a risk of endangering other road
users if you use this Control in an improper
location or in a situation where other persons
might need to take evas ive action due to the
rapid acceleration that this technology
permits.
f Launch Control is designed to be used in a
controlled environment on closed circuit
driving courses where no vehicle cross traffic
or pedestrian traffic is present.
f Use Launch Control only if conditions permit it
to be applied in a safe manner. f
Do not use Launch Control if there is a possibi-
lity it could endanger other persons. Such a
possibility exists if you cannot see that you
have a clear road with no possibility of cross
traffic in your intended direction of driving. Caution!
Stress on components increases dramatically
when starting with maximum acceleration in
comparison with normal driving off. Use of
Launch Control will inevitably reduce the life
of the engaged engine and transmission
components.
Preconditions:
– Launch Control should only be used when the engine has reached operating temperature.
– “Sport Plus” mode must be switched on (light- emitting diode in button is on and “SPORT
PLUS” is displayed on the on-board computer).
1. Press the brake with your left foot.
2. Quickly press down the accelerator fully (kickdown activated) and hold.
The engine speed will flatten out at around
6500 rpm.
“Launch Control active” is displayed on the
on-board computer. 3. Release the brake within a few seconds.
Remaining stationary for a long time with
“Launch Control active” can lead to overload-
ing of the transmission.
In order to protect the transmission, the engine
power is then reduced an d the “Launch Control
active” process is cancelled.
Shifting gears on the steering wheel
With the shift buttons on the steering wheel, you
can change temporarily fr om automatic selection
mode D to manual mode M.
For example:
– Shifting down before bends and on entering built-up areas.
– Shifting down on downward slopes (engine braking).
– Shifting down for brief spurts of acceleration.
Manual selection mode remains engaged:
– for cornering (depending on the lateral acceler- ation) and overrunning,
– when the vehicle is stationary (e.g. at a junction).
The system leaves manual selection mode:
– automatically after approx. 8 seconds (unless cornering or overrunning),
– after driving off.

182
Shifting Gears
Kickdown
The kickdown function is active in selector lever
positions
D and M.
f For optimum acceleration, e.g. when
overtaking, depress the accelerator pedal
beyond the full-throttle point (kickdown).
The transmission shifts down depending on the
speed of travel and engine speed.
Upward shifts occur at the highest possible engine
speeds.
M – Manual selection modeThe currently selected gear is retained when you
change from D to M.
If you change from M to D, the gear-changing map
suitable for your current driving style is selected
and the appropriate gear is selected.
The selector lever and the two shift buttons in the
top steering wheel spokes allow you to comfort-
ably and reliably select the seven forward gears. Shifting up +
f
Press the PDK selector lever or shift button on
the steering wheel forward.
Shifting down –
f Pull the PDK selector leve r or shift button on
the steering wheel back.
You can shift up or down by the corresponding
number of gears by quickly pressing or pulling the
shift buttons or selector lever several times in
succession.
The transmission can be shifted up or down by
several gears in succe ssion by continuously
operating the selector lever or shift buttons.

Shifting Gears
183
Depending on driving speed and engine speed,
you can shift up or down at any time.
Gear changes which would exceed the upper or
lower engine speed limit are not executed by the
controller.
There is no automatic upshift at the upper engine
speed limit in selector lever position M. Upshift
suppression can be cancelled by kickdown opera-
tion. If, for example, the engine speed limit is
reached during overtaking and the automatic
upshift does not occur, the transmission in this
case shifts up as a result of kickdown operation.
f Select an appropriately low gear on upward
and downward slopes.
This will ensure optimum use of engine power
and engine braking.
In order to shift up au tomatically at the upper
engine speed limit:
f Depress the accelerator pedal beyond the full-
throttle point (kickdown). Failure of the selector lever display on the
instrument cluster
The warning “Transmission emergency run” is
displayed in red on the on-board computer.
–Effect:
No selector lever position is displayed on the
instrument cluster.
Vehicle can be driven only until it comes to a
stop.
Remedy:
It is not possible to continue driving. Immedi-
ately stop the vehicle in a suitable place. Have
the vehicle towed to an authorized Porsche
dealer.
Please see the chapter “TOWING” on
Page 259.
Stoppingf For a brief stop (e.g. at a traffic light), leave the
selector lever in drive position and hold the
vehicle with the brake pedal.
f Do not hold the car on a slope using the
accelerator. Use the brake pedal or the
handbrake instead.
f Before leaving the vehicle, always apply the
handbrake and move the selector lever to
position P.Parkingf Go easy on the accelerator!
f When parking or manoeuvring in a small
space, control the speed by careful use of the
footbrake.Driving in winterIn wintry road conditions it is advisable to take
steep inclines in manual mo de. This prevents gear
changes occurring that could cause wheelspin.Tow-starting, towingf Please see the chapter “TOWING” on
Page 259.

188
Maintenance, Car Care
If in an emergency pure water has been added, the
mix ratio must be corrected at an authorized
Porsche dealer.
Marked loss of coolant in
dicates leakage in the
cooling system.
The cause should immediately be remedied at an
authorized Porsche dealer.
Engine-compartment blower,
radiator fan The radiator and radiator fans are in the front of
the car.
The engine-compartment bl ower is mounted in the
engine compartment.
Warning!
Risk of injury.
After the engine is switched off, the engine-
compartment temperature is monitored for
approx. 30 minutes.
During this period, and depending on tem-
perature, the engine-compartment blower
may continue to run or start to run.
f Carry out work in these areas only with the en-
gine off, the ignition off, and exercise extreme
caution.
Risk of injury. The radiator fans in the front
end of the car may be operating or
unexpectedly start operating when the
engine is switched on.
f Carry out work in these areas only with the en-gine switched off.
Engine Oil It is important to perform oil changes regularly in
accordance with the intervals specified in the
“Maintenance” booklet.
Engine oil consumption
It is normal for your engine to consume oil.
The rate of oil consumptio n depends on the quality
and viscosity of oil, the speed at which the engine
is operated, the climate, road conditions as well
as the amount of dilution and oxidation of the
lubricant.
If the vehicle is used for repeated short trips, and
consumes a normal amount of oil, the engine oil
measurement may not show any drop in the oil
level at all, even after 600 miles (1,000 km) or
more. This is because the oil is gradually becom-
ing diluted with fuel or moisture, making it appear
that the oil level has not changed.
The diluting ingredients evaporate out when the
vehicle is driven at high speeds, as on an express-
way, making it then appear that oil is excessively
consumed after driving at high speeds.
If the conditions you drive your vehicle in are
dusty, humid, or hot, the frequency of the oil
change intervals should be greater.

Maintenance, Car Care
189
If the vehicle is driven at a high rate of speed,
climatic conditions are warm, and the load is high,
the oil should be checked more frequently, as
driving conditions will determine the rate of oil
consumption.
– The engine in your vehicle depends on oil to lubricate and cool all of its moving parts.
Therefore, the engine oil should be checked
regularly and kept at the required level.
– Make it a habit to have the engine oil level checked at every fuel filling.
– The oil pressure warning light is not an oil level
indicator.
The oil pressure warning light indicates serious
engine damage may be occuring when lit, if en-
gine rpm is above idle speed.Engine Oil Level f Please see the chapter “EXERCISE EXTREME
CAUTION WHEN WORKING ON YOUR VEHICLE”
on Page 186.
f Regularly check the oil level using the on-board
computer after the vehicle is refuelled.
Please see the chapter “OIL DISPLAY AND
MEASUREMENT OF THE ENGINE OIL LEVEL”
on Page 161.
The difference between the minimum and maxi-
mum marks on the segment display is approx.
1.3 quarts (1.25 liters).
Each segment of the display corresponds to ap-
prox. 0.42 quart (0.4 liter).
Topping off engine oil
Warning!
Engine oil is hazardous to your health and
may be fatal if swallowed.
f Keep engine oil out of children’s reach.
Used engine oil contains chemicals that have
caused cancer in laboratory animals.
f Always protect your skin by washing thorough-ly with soap and water. Caution!
Risk of damage from overflowing engine oil.
f Take care while checking and topping up
engine oil not to soil the luggage compartment or items of luggage.
Note
The Check Engine warning light may light up if the
cap of the oil filler opening is opened while the
engine is running.
The oil inlet opening is located in the rear luggage
compartment under the service flap.
1. Measure the oil level and read off the required top-up quantity on the on-board computer.
2. Switch off the engine. 3. Press catch button on the service flap and
open flap.
4. Unscrew the oil filler cap.
5. Add at most 0.5 quarts (0.5 liter) of engine oil at a time.
Never add more engine oil than required
to reach the max. mark.
6. Close oil filler cap until you feel it reach its end position.
7. Measure oil level again with the on-board computer. Switch off the engine.
8. If necessary, repeat the process and add more engine oil as required.

194
Maintenance, Car Care
Fuel Economy Fuel economy will vary depending on where,
when and how you drive, optional equipment
installed, and the general condition of your
car.
A car tuned to specifications and correctly
maintained, will help you to achieve optimal
fuel economy.
fHave your vehicle tuned to specifications.
Air cleaner should be dirt free to allow proper
engine “breathing”.
Battery should be fully charged.
Wheels should be properly aligned.
Tires should be inflated at correct pressure.
f Always monitor your fuel consumption.
f Drive smoothly, avoid abrupt changes in speed
as much as possible.
f Avoid jack rabbit starts and sudden stops.
f Do not drive longer than necessary in the lower
gears. Shifting into a higher gear early without
lugging the engine will help save fuel.
f Prolonged “warm up” idling wastes gas. Start
the vehicle just before you are ready to drive.
Accelerate slowly and smoothly.
f Switch off the engine if stationary for longer
periods. f
Any additional weight carried in the vehicle re-
duces fuel economy. Always keep cargo to a
minimum and remove all unnecessary items.
f Organize your trips to take in several errands
in one trip.
f All electrical accessories contribute to in-
creased fuel consumption.
f Only switch on the air conditioning when neces-
sary.
f Do not drive with the Ro of Transport System
mounted unless you need it.
The EPA estimated mpg. is to be used for
comparison purposes, actual mileage may
be different from the estimated mpg.,
depending on your driving speed, weather
conditions and trip length. Your actual
highway mileage will probably be less than
the estimated mpg.
f Please observe all local and national speed
limits.
Operating your Porsche in other
Countries Government regulations in the United States and
Canada require that automobiles meet specific
emission regulations and safety standards. There-
fore, cars built for the U.S. and Canada differ from
vehicles sold in other countries.
If you plan to take your Porsche outside the conti-
nental limits of the United States or Canada, there
is the possibility that
– unleaded fuel may not be available;
– unleaded fuel may have a considerably lower
octane rating. Excessive engine knock and se-
rious damage to both engine and catalytic con-
verters could result;
– service ma y be inadequa te due to lack of prop- er service facilities, tools or diagnostic equip-
ment;
– replacement parts may not be available or very difficult to get.
Porsche cannot be responsible for the
mechanical damage that could result
because of inadequate fuel, service or parts
availability.
If you purchased your Porsche abroad and want to
bring it back home, be sure to find out about ship-
ping and forwarding requirements, as well as cur-
rent import and customs regulations.

Maintenance, Car Care
195
Fuel
Warning!
Fuel is highly flammable and harmful to
health.
f Fire, open flame and smoking are prohibited
when handling fuel.
f Avoid contact with skin or clothing.
f Do not inhale fuel vapors.
To prevent damage to the emission control
system and engine:
f Never drive the tank completely out of fuel.
f Avoid high cornering speeds after the warning lights have come on.
f Please see the chapter “FUEL ECONOMY” on
Page 194.
Please see the chapter “EMISSION CONTROL
SYSTEM” on Page 198.
Please see the chapter “LEVEL GAGE” on
Page 130.
Check engine warning light
If the warning lights in the instrument panel and on-
board computer come on and remain on while
driving, it suggests:
– a potential engine control problem and the need for system service or
– an improperly fastened tank cap or – refueling with engine running.
Opening the filler flapThe filler opening is under th
e filler flap in the front
right fender.
f With the vehicle unlocked, press on the front
part of the filler flap ( arrow) to open the flap.
The filler flap is centrally locked along with the oth-
er locks. If there is a defect in
the automatic unlocking
system:
f Open the passenger door.
f Pull the ring in the right-hand door aperture
(arrow ).

Practical Tips, Emergency Service
213
Tires/Wheels The original equipment tires and wheel rims on
your Porsche comply with all applicable Federal
Motor Vehicle Safety Standards.
For your safety remember the following:
– Wheel rims and wheel bolts are matched to fit
your Porsche.
– If you intend to use other than original equip- ment wheels, be sure that they conform to
Porsche specifications for your model.
Only tires with the same make and with the
same specification code (e.g. “N0”, “N1”...)
can be mounted.
– The use of wheel rims and wheel bolts that do not meet specifications of the original factory
installed equipment will affect the safe opera-
tion of your vehicle.
– Before you plan on exchanging wheels, or snow tires already mounted on the wheel rims,
consult your authorized Porsche dealer. Your
dealer has the technical information necessary
to advise you which wheel rims and wheel bolts
are compatible with the original factory instal-
lations.
Danger!
Risk of loss of contro l and serious personal
injury or death.
f If while driving, your vehicle experiences a sud-
den vibration or ride disturbance, and/or you
suspect that possible damage to your tires or
vehicle has occurred, you should immediately
reduce your speed without excessive use of
the brakes.
f Stop the vehicle as soon as possible, and in-
spect the tires.
If you cannot determine the cause for the dis-
turbance, have your vehi cle towed to the near-
est Porsche or tire dealer to have your vehicle
or tire(s) inspected.
f Continuing to operate the vehicle without cor-
rection could result in a loss of control and serious personal injury.
ExampleUniform Tire Quality GradingQuality grades can be fo und where applicable on
the tire sidewall between tread shoulder and max-
imum section width.
All passenger car tires must conform to Federal
Safety Requirements in a ddition to these grades.
Tr e a d w e a r
The treadwear grade is a comparative rating
based on the wear rate of the tire when tested
under controlled conditions on a specific govern-
ment test course.
For example, a tire graded 150 would wear one