engine RAM 1500 2021 Owners Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2021, Model line: 1500, Model: RAM 1500 2021Pages: 496, PDF Size: 20.89 MB
Page 427 of 496

SERVICING AND MAINTENANCE425
(Continued)
and through another hose to the intake
manifold of the engine. This cooling process
enables more efficient burning of fuel resulting
in fewer emissions.
To guarantee optimum performance of the
system, keep the surfaces of the charge air
cooler, condenser and radiator clean and free
of debris. Periodically check the hoses leading
to and from the charge air cooler for cracks or
loose clamps resulting in loss of pressure and
reduced engine performance.
BRAKE SYSTEM
In order to ensure brake system performance,
all brake system components should be
inspected periodically Ú page 395.
Fluid Level Check — Brake Master Cylinder
The fluid level of the brake master cylinder
should be checked whenever the vehicle is
serviced, or immediately if the brake system
warning light is on. If necessary, add fluid to
bring level within the designated marks on the
side of the reservoir of the brake master
cylinder. Be sure to clean the top of the master
cylinder area before removing cap. With disc
brakes, fluid level can be expected to fall as the
brake pads wear. Brake fluid level should be
checked when pads are replaced. If the brake
fluid is abnormally low, check the system for
leaks Úpage 478.
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your foot
resting or riding on the brake pedal can result
in abnormally high brake temperatures,
excessive lining wear, and possible brake
damage. You would not have your full braking
capacity in an emergency.
WARNING!
Use only manufacturer's recommended
brake fluid Ú page 478. Using the wrong
type of brake fluid can severely damage
your brake system and/or impair its perfor -
mance. The proper type of brake fluid for
your vehicle is also identified on the original
factory installed hydraulic master cylinder
reservoir.
To avoid contamination from foreign matter
or moisture, use only new brake fluid or
fluid that has been in a tightly closed
container. Keep the master cylinder reser -
voir cap secured at all times. Brake fluid in
a open container absorbs moisture from
the air resulting in a lower boiling point. This
may cause it to boil unexpectedly during
hard or prolonged braking, resulting in
sudden brake failure. This could result in a
collision.
Overfilling the brake fluid reservoir can
result in spilling brake fluid on hot engine
parts, causing the brake fluid to catch fire.
Brake fluid can also damage painted and
vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
Do not allow petroleum based fluid to
contaminate the brake fluid. Brake seal
components could be damaged, causing
partial or complete brake failure. This could
result in a collision.
WARNING! (Continued)
8
21_DT_OM_EN_USC_t.book Page 425
Page 428 of 496

426SERVICING AND MAINTENANCE
AUTOMATIC TRANSMISSION
Special Additives
FCA strongly recommends against using any
special additives in the transmission. Automatic
Transmission Fluid (ATF) is an engineered
product and its performance may be impaired
by supplemental additives. Therefore, do not
add any fluid additives to the transmission.
Avoid using transmission sealers as they may
adversely affect seals.
Fluid Level Check
The fluid level is preset at the factory and does
not require adjustment under normal operating
conditions. Routine fluid level checks are not
required, therefore the transmission has no
dipstick. An authorized dealer can check your
transmission fluid level using special service
tools. If you notice fluid leakage or transmission
malfunction, visit an authorized dealer
immediately to have the transmission fluid level
checked. Operating the vehicle with an
improper fluid level can cause severe
transmission damage.
Fluid And Filter Changes
Under normal operating conditions, the fluid
installed at the factory will provide satisfactory
lubrication for the life of the vehicle.
Routine fluid and filter changes are not
required. However, change the fluid and filter if
the fluid becomes contaminated (with water,
etc.), or if the transmission is disassembled for
any reason.
Selection Of Lubricant
It is important to use the proper transmission
fluid to ensure optimum transmission performance and life. Use only the
recommended transmission fluid
Úpage 478.
It is important to maintain the transmission fluid
at the correct level using the recommended
fluid. No chemical flushes should be used in any
transmission; only the approved lubricant
should be used.
REAR AXLE AND 4X4 FRONT DRIVING
A
XLE FLUID LEVEL
For normal service, periodic fluid level checks
are not required. When the vehicle is serviced
for other reasons the exterior surfaces of the
axle assembly should be inspected. If gear oil
leakage is suspected inspect the fluid level
Ú page 478. This inspection should be made
with the vehicle in a level position.
The fluid level should be even with the bottom
of the fill hole (within 1/4 in (6.4 mm) of edge of
hole) for the front axle and rear axle.
CAUTION!
Do not use chemical flushes in your
transmission as the chemicals can damage
your transmission components. Such damage
is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An
authorized dealer has the proper tools to
adjust the fluid level accurately.CAUTION!
Using a transmission fluid other than the
manufacturer’s recommended fluid may
cause deterioration in transmission shift
quality and/or torque converter shudder
Ú page 478.
21_DT_OM_EN_USC_t.book Page 426
Page 429 of 496

SERVICING AND MAINTENANCE427
Drain And Refill
For the proper maintenance intervals
Úpage 395.
Lubricant Selection
For further information Ú page 478.
NOTE:
The presence of water in the gear lubricant will
result in corrosion and possible failure of differ -
ential components. Operation of the vehicle in
water, as may be encountered in some
off-highway types of service, will require
draining and refilling the axle to avoid damage.
Limited-Slip Differentials
Rear axles equipped with a Limited Slip
Differential require that 5 oz. (148 ml) Mopar
Limited Slip Additive be added to the gear
lubricant Ú page 478. The Mopar Limited Slip
Additive should be added to the gear lubricant
whenever a fluid change is made to an axle
equipped with a Limited Slip Differential. NOTE:
When refilling a limited slip differential axle
which requires a friction modification additive,
the additive should be added before the gear
lubricant to ensure proper additive fill.TRANSFER CASE
Fluid Level Check
This fluid level can be checked by removing the
filler plug. The fluid level should be to the
bottom edge of the filler plug hole (or within
1/8 inch of the bottom) with the vehicle in a
level position.
Drain And Refill
For the proper maintenance intervals
Ú
page 395.
Selection Of Lubricant
Use only the recommended fluid Ú page 478.
FUSES
General Information
WARNING!
When replacing a blown fuse, always use
an appropriate replacement fuse with the
same amp rating as the original fuse. Never
replace a fuse with another fuse of higher
amp rating. Never replace a blown fuse with
metal wires or any other material. Do not
place a fuse inside a circuit breaker cavity
or vice versa. Failure to use proper fuses
may result in serious personal injury, fire
and/or property damage.
Before replacing a fuse, make sure that the
ignition is off and that all the other services
are switched off and/or disengaged.
If the replaced fuse blows again, contact an
authorized dealer.
If a general protection fuse for safety
systems (air bag system, braking system),
power unit systems (engine system, trans -
mission system) or steering system blows,
contact an authorized dealer.
8
21_DT_OM_EN_USC_t.book Page 427
Page 430 of 496

428SERVICING AND MAINTENANCE
The fuses protect electrical systems against
excessive current.
When a device does not work, you must check
the fuse element inside the blade fuse for a
break/melt.
Also, please be aware that when using power
outlets for extended periods of time with the
engine off may result in vehicle battery
discharge.
Blade Fuses
External Power Distribution Center
The Power Distribution Center is located in the
engine compartment near the battery. This
center contains cartridge fuses, micro fuses,
relays, and circuit breakers. A description of
each fuse and component may be stamped on
the inside cover, otherwise the cavity number of
each fuse is stamped on the inside cover that
corresponds to the following chart.
Power Distribution Center
CAUTION!
If it is necessary to wash the engine
compartment, take care not to directly hit the
fuse box, and the windshield wiper motors
with water.
1 — Fuse Element
2 — Blade Fuse with a good/functional fuse ele -
ment
3 — Blade fuse with a bad/not functional fuse el -
ement (blown fuse)
Cavity Cartridge Fuse Micro Fuse Description
F01–25 Amp Clear Fuel Pump Motor
F03 –5 Amp Tan MGU
F04 ––Spare
F05 ––Spare
21_DT_OM_EN_USC_t.book Page 428
Page 469 of 496

467
TECHNICAL SPECIFICATIONS
VEHICLE IDENTIFICATION NUMBER
The Vehicle Identification Number (VIN) is found
on the left front corner of the instrument panel,
visible through the windshield.
Vehicle Identification Number
NOTE:
It is illegal to remove or alter the VIN.
BRAKE SYSTEM
If power assist is lost for any reason (for
example, repeated brake applications with the
engine off), the brakes will still function.
However, you will experience a substantial
increase in braking effort to stop the vehicle.
If either the front or rear hydraulic system loses
normal braking capability, the remaining
system will still function with some loss of
overall braking effectiveness. This will be
evident by increased pedal travel during
application, greater pedal force required to slow
or stop, and the “Brake Warning Light” and the
“ABS Warning Light” will activate during brake
use.
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to
ensure that the wheel is properly mounted to
the vehicle. Any time a wheel has been removed
and reinstalled on the vehicle, the lug nuts/
bolts should be torqued using a properly
calibrated torque wrench using a six sided (hex)
deep wall socket.
TORQUE SPECIFICATIONS
**Use only authorized dealer recommended lug nuts/
bolts and clean or remove any dirt or oil before tightening.
Lug Nut/ Bolt
Torque Lug Nut/
Bolt Type **Lug
Nut/Bolt Size Lug Nut/
Bolt
Socket Size
130
Ft-Lbs
(176 N·m) Cone
M14 x
1.50 22 mm
9
21_DT_OM_EN_USC_t.book Page 467
Page 470 of 496

468TECHNICAL SPECIFICATIONS
NOTE:
Do not oil wheel studs. For chrome wheels, do
not substitute with chrome plated wheel nuts.
Inspect the wheel mounting surface prior to
mounting the tire and remove any corrosion or
loose particles.
Wheel Mounting Surface
Tighten the lug nuts/bolts in a star pattern until
each nut/bolt has been tightened twice. Ensure
that the socket is fully engaged on the lug nut/
bolt (do not insert it halfway).
After 25 miles (40 km), check the lug nut/bolt torque to be sure that all the lug nuts/bolts are
properly seated against the wheel.
Four, Five, And Six Lug Nuts/Bolts Torque Pattern
FUEL REQUIREMENTS — GASOLINE ENGINE
While operating on gasoline with the required
octane number, hearing a light knocking sound
from the engine is not a cause for concern.
However, if the engine is heard making a heavy
knocking sound, see a dealer immediately. Use
of gasoline with a lower than recommended octane number can cause engine failure and
may void or not be covered by the New Vehicle
Limited Warranty.
Poor quality gasoline can cause problems such
as hard starting, stalling, and hesitations. If you
experience these symptoms, try another brand
of gasoline before considering service for the
vehicle.
3.6L ENGINE
Do not use E-85 flex fuel or ethanol blends
greater than 15% in this engine.
This engine is designed to meet all
emissions regulations and provide
optimum fuel economy and
performance when using high quality
unleaded “Regular” gasoline having a posted
octane number of 87 as specified by the (R+M)/
2 method. The use of higher octane “Premium”
gasoline is not required, as it will not provide
any benefit over “Regular” gasoline in these
engines.WARNING!
To avoid the risk of forcing the vehicle off the
jack, do not tighten the lug nuts/bolts fully
until the vehicle has been lowered. Failure to
follow this warning may result in personal
injury.
21_DT_OM_EN_USC_t.book Page 468
Page 471 of 496

TECHNICAL SPECIFICATIONS469
5.7L ENGINE
Do not use E-85 flex fuel or ethanol blends
greater than 15% in this engine.
This engine is designed to meet all
emissions regulations and provide
satisfactory fuel economy and
performance when using high-quality
unleaded gasoline having an octane range of
87 to 89 as specified by the (R+M)/2 method.
The use of 89 octane “Plus” gasoline is
recommended for optimum performance and
fuel economy.
REFORMULATED GASOLINE
Many areas of the country require the use of
cleaner burning gasoline referred to as
“reformulated gasoline”. Reformulated
gasoline contains oxygenates and are
specifically blended to reduce vehicle
emissions and improve air quality.
The use of reformulated gasoline is
recommended. Properly blended reformulated
gasoline will provide improved performance
and durability of engine and fuel system
components.
MATERIALS ADDED TO FUEL
Besides using unleaded gasoline with the
proper octane rating, gasolines that contain
detergents, corrosion and stability additives are
recommended. Using gasolines that have these
additives will help improve fuel economy,
reduce emissions, and maintain vehicle
performance.
Designated TOP TIER Detergent
Gasoline contains a higher level of
detergents to further aide in
minimizing engine and fuel system
deposits. When available, the usage of TOP
TIER Detergent Gasoline is recommended. Visit
www.toptiergas.com for a list of TOP TIER
Detergent Gasoline retailers.
Indiscriminate use of fuel system cleaning
agents should be avoided. Many of these
materials intended for gum and varnish
removal may contain active solvents or similar
ingredients. These can harm fuel system gasket
and diaphragm materials.
GASOLINE/OXYGENATE BLENDS
Some fuel suppliers blend unleaded gasoline
with oxygenates such as ethanol.
Problems that result from using gasoline
containing more than 15% ethanol (E-15) or
gasoline containing methanol are not the
responsibility of FCA and may void the New
Vehicle Limited Warranty.
CAUTION!
DO NOT use E-85, gasoline containing
methanol, or gasoline containing more than
15% ethanol (E-15). Use of these blends may
result in starting and drivability problems,
damage critical fuel system components,
cause emissions to exceed the applicable
standard, and/or cause the Malfunction
Indicator Light to illuminate. Please observe
pump labels as they should clearly
communicate if a fuel contains greater than
15% ethanol (E-15).
9
21_DT_OM_EN_USC_t.book Page 469
Page 472 of 496

470TECHNICAL SPECIFICATIONS
(Continued)
DO NOT USE E-85 IN NON-FLEX FUEL
V
EHICLES
Non-Flex Fuel Vehicles (FFV) are compatible
with gasoline containing up to 15% ethanol
(E-15). Use of gasoline with higher ethanol
content may void the New Vehicle Limited
Warranty.
If a Non-FFV vehicle is inadvertently fueled with
E-85 fuel, the engine will have some or all of
these symptoms:
Operate in a lean mode.
OBD II Malfunction Indicator Light on.
Poor engine performance.
Poor cold start and cold drivability.
Increased risk for fuel system component
corrosion.
CNG AND LP FUEL SYSTEM
M
ODIFICATIONS
Modifications that allow the engine to run on
Compressed Natural Gas (CNG) or Liquid
Propane (LP) may result in damage to the
engine, emissions, and fuel system
components. Problems that result from running CNG or LP are not the responsibility of FCA and
may void the New Vehicle Limited Warranty.
METHYLCYCLOPENTADIENYL
M
ANGANESE TRICARBONYL (MMT) IN
G
ASOLINE
MMT is a manganese-containing metallic
additive that is blended into some gasoline to
increase octane. Gasoline blended with MMT
provides no performance advantage beyond
gasoline of the same octane number without
MMT. Gasoline blended with MMT reduces
spark plug life and reduces emissions system
performance in some vehicles. FCA
recommends that gasoline without MMT be
used in your vehicle. The MMT content of
gasoline may not be indicated on the gasoline
pump; therefore, you should ask the gasoline
retailer whether the gasoline contains MMT.
MMT is prohibited in Federal and California
reformulated gasoline.
FUEL SYSTEM CAUTIONS
NOTE:
Intentional tampering with the emissions
control system can result in civil penalties being
assessed against you.CAUTION!
Follow these guidelines to maintain your
vehicle’s performance:
The use of leaded gasoline is prohibited by
Federal law. Using leaded gasoline can
impair engine performance and damage
the emissions control system.
An out-of-tune engine or certain fuel or igni -
tion malfunctions can cause the catalytic
converter to overheat. If you notice a
pungent burning odor or some light smoke,
your engine may be out of tune or malfunc -
tioning and may require immediate service.
Contact an authorized dealer for service
assistance.
The use of fuel additives, which are now
being sold as octane enhancers, is not
recommended. Most of these products
contain high concentrations of methanol.
Fuel system damage or vehicle perfor -
mance problems resulting from the use of
such fuels or additives is not the responsi -
bility of FCA and may void or not be covered
under the New Vehicle Limited Warranty.
CAUTION! (Continued)
21_DT_OM_EN_USC_t.book Page 470
Page 473 of 496

TECHNICAL SPECIFICATIONS471
FUEL REQUIREMENTS – DIESEL ENGINE
Federal law requires that you must fuel this
vehicle with Ultra Low Sulfur Highway Diesel
fuel (15 ppm Sulfur maximum) and prohibits
the use of Low Sulfur Highway Diesel fuel
(500 ppm Sulfur maximum) to avoid damage to
the emissions control system.
Use good quality diesel fuel from a reputable
supplier in your vehicle. For most year-round
service, No. 2 diesel fuel meeting ASTM
(formerly known as the American Society for
Testing and Materials) specification D-975
Grade S15 will provide good performance. If the
vehicle is exposed to extreme cold (below 20°F
or -7°C), or is required to operate at
colder-than-normal conditions for prolonged
periods, use Climatized Number 2 diesel fuel or
dilute the Number 2 diesel fuel with 50%
Number 1 diesel fuel. This will provide better
protection from fuel gelling or wax-plugging of
the fuel filters. Diesel fuel is seldom completely free of water.
To prevent fuel system trouble, drain the
accumulated water from the fuel/water
separator filter using the fuel/water separator
drain provided on the fuel filter housing. If you
buy good quality fuel and follow the cold
weather advice above, fuel conditioners should
not be required in your vehicle. If available in
your area, a high cetane “premium” diesel fuel
may offer improved cold-starting and warm-up
performance.
DIESEL FUEL SPECIFICATIONS
This diesel engine has been developed to take
advantage of the high energy content and
generally lower cost Number 2 Ultra Low Sulfur
diesel fuel or Number 2 Ultra Low Sulfur
Climatized diesel fuels.
NOTE:
If you accidentally fill the fuel tank with gaso
-
line on your diesel vehicle, do not start the
engine. Damage to the engine and fuel
system could occur. Please call an autho -
rized dealer for service.
A maximum blend of 5% biodiesel meeting
ASTM specification D-975 may be used with
your diesel engine without any adjustments
to regular service schedules.
Commercially available fuel additives are not
necessary for the proper operation of your
diesel engine.
Number 1 Ultra Low Sulfur diesel fuel should
only be used where extended arctic condi -
tions (-10°F or -23°C) exist.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable under
certain conditions and hazardous or
explosive when mixed with diesel fuel.
CAUTION!
If the “Water in Fuel Indicator Light” remains
on, DO NOT START engine before you drain
the water from the fuel filter(s) to avoid
engine damage Ú page 412.9
21_DT_OM_EN_USC_t.book Page 471
Page 474 of 496

472TECHNICAL SPECIFICATIONS
BIODIESEL FUEL REQUIREMENTS
A maximum blend of 5% biodiesel meeting
ASTM specification D975 is recommended for
use with your diesel engine. If frequent
operation with Biodiesel blends that are
between 6% and 20% (B6–B20) is desired, the
maintenance schedule is subject to shorter
intervals.
The oil and filter change along with fuel filter
replacement is subject to shorter intervals
when operating your engine on biodiesel
greater than 5%. Do not use biodiesel greater
than 20%.
For regular use of biodiesel blends between 6%
and 20% (B6–B20) it is important that you
understand and comply with these
requirements. For further direction
Úpage 403. Biodiesel is a fuel produced from renewable
resources typically derived from animal fat,
rapeseed oil (Rapeseed Methyl Ester (RME)
base), or soybean oil (Soy Methyl Ester (SME or
SOME) base).
Biodiesel fuel has inherent limitations which
require that you understand and adhere to the
following requirements if you use blends of
Biodiesel between 6% and 20% (B6–B20).
There are no unique restrictions for the use of
B5.
Biodiesel Fuel Properties — Low Ambient
Temperatures
Biodiesel fuel may gel or solidify at low ambient
temperatures, which may pose problems for
both storage and operation. Precautions can be
necessary at low ambient temperatures, such
as storing the fuel in a heated building or a
heated storage tank, or using cold temperature
additives.
CAUTION!
Failure to comply with Oil Change
requirements for vehicles operating on
biodiesel blends between 6% and 20%
(B6–B20) will result in premature engine
wear. Such wear is not covered by the New
Vehicle Limited Warranty.
CAUTION!
Use of blends greater than 20% is not
approved. Use of blends greater than 20%
can result in engine damage. Such damage is
not covered by the New Vehicle Limited
Warranty.
CAUTION!
In the event that the vehicle is filled with
biodiesel and not used for more than a
month, the fuel should either be used up by
driving (up to quarter tank) and filled with
standard diesel blends with less than 5% that
is normally available. This will help prevent
the fuel filter clogging and potential damage
to the fuel injection system due to degraded
biodiesel, which is not covered by the New
Vehicle Limited Warranty.
21_DT_OM_EN_USC_t.book Page 472