ECU Ram 3500 2020 Workshop Manual

STARTING AND OPERATING275
5. Pull the wire to the anchor point. Pull out
enough wire rope to reach your anchor
point. To prevent losing the end, hold the
hook strap while you work.

Pulling Synthetic Rope

6. Secure to the anchor point. Once you have established your anchor point, secure the
tree-trunk protector or choker-chain around
the object.
Tree Trunk Protector

NOTE:
How to choose an anchor point: A secure
anchor is critical to winching operations. An
anchor must be strong enough to hold while
winching. Natural anchors include trees,
stumps and rocks. Hook the cable as low as
possible. If no natural anchors are available
when recovering another vehicle, your vehicle
becomes the anchor point. In this case, be sure
to put the transmission in NEUTRAL, apply the
hand brake and block its wheels to prevent your
vehicle from moving. Ideally, you'll want an
anchor point that will enable you to pull straight in the direction the vehicle will move. This
allows the synthetic rope to wind tightly and
evenly onto the spooling drum. An anchor point
as far away as possible will provide the winch
with its greatest pulling power.
7. Attach the Clevis/D-Shackle and Tree Trunk
Protector. Attach the shackle to the two
ends of the strap or chain and through the
hook, being careful not to over tighten
(tighten and back-off 1/2 turn).

Clevis/D-Shackles

8. Lock the clutch. Lock the winch drum by rotating the clutch lever on the winch to
engage.
NOTE:
Always ensure the clutch is fully engaged or
disengaged.
WARNING!
Never touch winch rope or hook while
someone else is at the control switch or
during winching operation.
Never touch winch rope or hook while
under tension or under load.
CAUTION!
Always be certain the anchor you select will
withstand the load.5

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276STARTING AND OPERATING
9. Connect the remote control to the winch
control box, located on the front bumper. Be
careful not to let the remote control cord
dangle in front of the winch. If you choose to
control the winch from inside your vehicle,
always pass the remote through a window
to avoid pinching the cord in the door.
Always disconnect the remote control when
not in use.

Winch Box Remote Control Connector

10. Put synthetic rope under tension. Using the remote control switch, slowly wind the rope
until no slack remains. Once the rope is
under tension, stand well clear of it and
never step over it.
Pulling Synthetic Rope Under Tension

11. Check your anchor. Make sure all connections are secured and free of debris
before continuing with the winching
procedure.
12. Check synthetic rope. The rope should be neatly wound around the spooling drum.
Improper winding can cause damage to the
synthetic rope.
Synthetic Rope Neatly Wound Around
The Spooling Drum
Heavy Blanket Over Rope

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278STARTING AND OPERATING
synthetic rope tends to stack up at one end of
the drum. This stack can become large
enough to cause serious damage to the
winch. So, line up pulls as straight ahead as
possible and stop winching if the synthetic
rope comes close to the tie rods or mounting
plate. To fix an uneven stack, spool out that
section of the rope and reposition it to the
opposite end of the drum, which will free up
space for continued winching.
15. Secure vehicle. Once recovery of the vehicle is complete, be sure to secure the vehicle's
brakes and shift the transmission to PARK.
Release tension in the synthetic rope.
16. Disconnect the synthetic rope, and disconnect from the anchor.
17. Rewind the synthetic rope. The person handling the synthetic rope should walk the
rope in and not let it slide through the hand,
control the winch at all times.
Rewinding The Synthetic Rope

NOTE:
How to spool under no load: Arrange the remote
control lead so it cannot be caught in the winch.
Arrange the synthetic rope so it will not kink or
tangle when spooled. Be sure any synthetic
rope already on the spooling drum is wound
tightly and evenly layered. Tighten and
straighten the layer if necessary. Keep the
synthetic rope under light tension and spool the
rope back and onto the winch drum in even
layers. Stop frequently to tighten and straighten
the layers as necessary. Repeat this process until the winch hook is the same distance as the
full length of the remote control from the winch.
Pinch the hook between your thumb and fore
-
finger and attach the hook strap. Hold the hook
strap between the thumb and forefinger to keep
tension on the synthetic rope. Walk the
synthetic rope towards the fairlead, carefully
spooling in the remaining rope by pulsing the
remote control switch.
18. Store the hook on the most outboard loop of
the hawse fairlead.

Hook In Stored Position

19. Disconnect the remote control. Disconnect the remote control cord from the control box
and store in a clean and dry place. Winching
operations are now complete. Put the cap
on the solenoid plug-in.
WARNING!
To prevent serious injury, NEVER put your
fingers inside the hook area as you are
powering-in.

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STARTING AND OPERATING279
NOTE:
Always store the remote control in a protected,
clean, dry area.
RIGGING TECHNIQUES
Various winching situations will require
application of other winching techniques. These
could range from too little distance to achieve
maximum pull using straight line rigging, simply
increasing pulling power, or maintaining a
straight-line pulling situation. You will have to
assess what technique is correct for your
situation. Think "safety" at all times.
How To Change The Pulling Direction

Change Pulling Directions

All winching operations should have a straight
line from the winch to the object being pulled. This minimizes the synthetic rope collecting on
one side of the drum affecting pulling efficiency
and damaging synthetic rope. A snatch block,
secured to a point directly in front of the vehicle
will enable you to change your pulling direction
while still allowing the synthetic rope to be at
90° to wind properly onto the spooling drum.
Increasing Pulling Power
In some cases, you may find yourself needing
more pulling power. The use of snatch blocks
increases mechanical advantage and that
increases your pulling power.
Double Line

Wire Rope Routing

Because pulling power decreases with the
number of layers of synthetic rope on the winch drum, you can use a snatch block to double line
out more rope. This decreases the number of
layers of synthetic rope on the drum, and
increases pulling power. Start by feeding out
enough synthetic rope to free the winch hook.
Attach the hook to your vehicle's frame/tow
hook and run the rope through a snatch block.
Disengage the clutch and, using the snatch
block, pull out enough synthetic rope to reach
your anchor point. Do not attach the hook to the
mounting kit. Secure to the anchor point with a
tree trunk protector or choker chain. Attach the
clevis/shackle. Attach the shackle to the two
ends of the strap/chain, being careful not to
over tighten (tighten and back-off 1/2 turn).
FUEL SAVER TECHNOLOGY — GAS ENGINE
(IF EQUIPPED)
This feature offers improved fuel economy by
shutting off four of the engine's eight cylinders
during light load and cruise conditions. The
system is automatic with no driver inputs or
additional driving skills required.
NOTE:
This system may take some time to return to full
functionality after a battery disconnect.
5

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320STARTING AND OPERATING
Tighten the gas cap until you hear a “clicking”
sound. This is an indication that the gas cap
is tightened properly. The MIL in the instru -
ment cluster may turn on if the gas cap is not
secured properly. Make sure that the gas cap
is tightened each time the vehicle is refueled.
LOOSE FUEL FILLER CAP MESSAGE
If the vehicle diagnostic system
determines that the fuel filler cap is
loose, improperly installed, or
damaged, a loose gASCAP indicator
will display in the instrument cluster telltale
display area. Refer to “Instrument Cluster Display” in “Getting To Know Your Instrument
Panel” for further information. Tighten the fuel
filler cap properly and push the RIGHT button to
turn off the message. If the problem continues,
the message will appear the next time the
vehicle is started.
REFUELING THE VEHICLE — DIESEL ENGINE

1. Open the fuel filler door.

Fill Locations

NOTE:
There is no fuel filler cap. A flapper door inside
the filler pipe seals the system. 2. Insert the fuel nozzle fully into the filler pipe
– the nozzle opens and holds the flapper
door while refueling.
3. Fill the vehicle with fuel – when the fuel nozzle “clicks” or shuts off the fuel tank is
full.
4. Remove the fuel nozzle and close the fuel door.
Emergency Fuel Can Refueling
NOTE:
In the event that you run the vehicle out of fuel,
once refueled, place the ignition in the ON posi -
tion for 30 seconds, then turn the ignition OFF
and wait 30 seconds. Repeat this procedure
three times, prior to cranking the engine.
Most fuel cans will not open the flapper door.
A funnel is provided to open the flapper door to
allow emergency refueling with a fuel can.

1. Retrieve fuel funnel from the jack kit located under the front passenger seat.

2. Insert funnel into same filler pipe opening as the fuel nozzle.
WARNING!
Always place container on the ground
before filling.
Keep the pump nozzle in contact with the
container when you are filling it.
Use only approved containers for flam -
mable liquid.
Do not leave container unattended while
filling.
A static electric charge could cause a spark
and fire hazard.
1 — Diesel Exhaust Fluid (DEF) Fill Location
2 — Diesel Fuel Fill Location

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STARTING AND OPERATING325
The entire vehicle should first be weighed on a
commercial scale to ensure that the GVWR has
not been exceeded. The weight on the front and
rear of the vehicle should then be determined
separately to be sure that the load is properly
distributed over the front and rear axles.
Weighing the vehicle may show that the GAWR
of either the front or rear axle has been
exceeded but the total load is within the
specified GVWR. If so, weight must be shifted
from front to rear or rear to front as appropriate
until the specified weight limitations are met.
Store the heavier items down low and be sure
that the weight is distributed equally. Stow all
loose items securely before driving.
Improper weight distributions can have an
adverse effect on the way your vehicle steers
and handles and the way the brakes operate.TRAILER TOWING
In this section you will find safety tips and
information on limits to the type of towing you
can reasonably do with your vehicle. Before
towing a trailer, carefully review this information
to tow your load as efficiently and safely as
possible.
To maintain the New Vehicle Limited Warranty
coverage, follow the requirements and
recommendations in this manual concerning
vehicles used for trailer towing.
COMMON TOWING DEFINITIONS
The following trailer towing-related definitions
will assist you in understanding the following
information:
Gross Vehicle Weight Rating (GVWR)
The GVWR is the total allowable weight of your
vehicle. This includes driver, passengers, cargo
and tongue weight. The total load must be
limited so that you do not exceed the GVWR.
Refer to “Vehicle Loading/Vehicle Certification
Label” in “Starting And Operating” for further
information.
Gross Trailer Weight (GTW)
The GTW is the weight of the trailer plus the
weight of all cargo, consumables and
equipment (permanent or temporary) loaded in
or on the trailer in its "loaded and ready for
operation" condition.
The recommended way to measure GTW is to
put your fully loaded trailer on a vehicle scale.
The entire weight of the trailer must be
supported by the scale.
Gross Combination Weight Rating (GCWR)
The GCWR is the total allowable weight of your
vehicle and trailer when weighed in
combination.
CAUTION!
Do not load your vehicle any heavier than the
GVWR or the maximum front and rear GAWR.
If you do, parts on your vehicle can break, or
it can change the way your vehicle handles.
This could cause you to lose control. Also
overloading can shorten the life of your
vehicle.
WARNING!

If the gross trailer weight is 5,000 lbs (2,267 kg)
or more, it is recommended to use a
weight-distributing hitch to ensure stable
handling of your vehicle. If you use a standard
weight-carrying hitch, you could lose control of
your vehicle and cause a collision.

5

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330STARTING AND OPERATING
(Continued)
TRAILER TOWING WEIGHTS (MAXIMUM
T
RAILER WEIGHT RATINGS)
NOTE:
For trailer towing information (maximum trailer
weight ratings) refer to the following website
addresses:
ramtrucks.com/en/towing_guide/
ramtruck.ca (Canada)
rambodybuilder.com
TRAILER AND TONGUE WEIGHT

Weight Distribution
Consider the following items when computing
the weight on the rear axle of the vehicle:
The tongue weight of the trailer.
The weight of any other type of cargo or
equipment put in or on your vehicle.
The weight of the driver and all passengers.
NOTE:
Remember that everything put into or on the
trailer adds to the load on your vehicle. Also,
additional factory-installed options or
dealer-installed options must be considered as
part of the total load on your vehicle. Refer to
the “Tire And Loading Information” placard for
the maximum combined weight of occupants
and cargo for your vehicle.
TOWING REQUIREMENTS
To promote proper break-in of your new vehicle
drivetrain components, the following guidelines
are recommended.
Perform the maintenance listed in the
“Scheduled Servicing”. Refer to “Scheduled
Servicing” in “Servicing And Maintenance” for the
proper maintenance intervals. When towing a
trailer, never exceed the GAWR or GCWR ratings.

CAUTION!

Do not tow a trailer at all during the first
500 miles (805 km) the new vehicle is driven.
The engine, axle or other parts could be
damaged.
Then, during the first 500 miles (805 km) that
a trailer is towed, do not drive over 50 mph
(80 km/h) and do not make starts at full
throttle. This helps the engine and other parts
of the vehicle wear in at the heavier loads.

WARNING!

Make certain that the load is secured in the
trailer and will not shift during travel. When
trailering cargo that is not fully secured,
dynamic load shifts can occur that may be diffi
-
cult for the driver to control. You could lose
control of your vehicle and have a collision.

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STARTING AND OPERATING339
RECREATIONAL TOWING (BEHIND MOTORHOME, ETC.)
TOWING THIS VEHICLE BEHIND ANOTHER VEHICLE
NOTE:
When towing your vehicle, always follow
applicable state and provincial laws. Contact
state and provincial Highway Safety offices
for additional details.
Vehicles equipped with air suspension must
be placed in Transport mode before tying
them down (from the body) on a trailer or
flatbed truck. Refer to “Air Suspension – If
Equipped” for more information. If the
vehicle cannot be placed in Transport mode (for example, engine will not run), tie-downs
must be fastened to the axles (not to the
body). Failure to follow these instructions
may cause fault codes to be set and/or
cause loss of proper tie-down tension.RECREATIONAL TOWING — TWO-WHEEL
D
RIVE MODELS
DO NOT flat tow this vehicle. Damage to the
drivetrain will result. Recreational towing (for two-wheel drive
models) is allowed
ONLY if the rear wheels are
OFF the ground. This may be accomplished
using a tow dolly or vehicle trailer. If using a tow
dolly, follow this procedure:
NOTE:
If vehicle is equipped with air suspension,
ensure the vehicle is set to Normal Ride Height.

1. Properly secure the dolly to the tow vehicle, following the dolly manufacturer's
instructions.

Towing Condition Wheels OFF The
Ground Two-Wheel Drive
Models Four-Wheel Drive Models
Flat Tow
NONENOT ALLOWED See InstructionsAutomatic transmission in PARK
Transfer case in NEUTRAL (N)
Tow in forward direction
Dolly Tow Front
NOT ALLOWED NOT ALLOWED
Rear OK NOT ALLOWED
On Trailer ALLOK OK5

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340STARTING AND OPERATING
(Continued)
2. Drive the rear wheels onto the tow dolly.
3. Firmly apply the parking brake. Place automatic transmission in PARK.
4. Properly secure the rear wheels to the dolly, following the dolly manufacturer's
instructions.
5. Turn the ignition OFF and remove the key fob.
6. Install a suitable clamping device, designed for towing, to secure the front wheels in the
straight position.RECREATIONAL TOWING —
F
OUR-WHEEL DRIVE MODELS
NOTE:
Both the manual shift and electronic shift
transfer cases must be shifted into NEUTRAL
(N) for recreational towing. Automatic transmis -
sions must be shifted into PARK for recreational
towing. Refer to the following for the proper
transfer case NEUTRAL (N) shifting procedure
for your vehicle.
CAUTION!
Towing with the rear wheels on the ground
will cause severe transmission damage.
Damage from improper towing is not
covered under the New Vehicle Limited
Warranty.
Do not disconnect the driveshaft because
fluid may leak from the transmission,
causing damage to internal parts.
CAUTION!
DO NOT dolly tow any 4WD vehicle. Towing
with only one set of wheels on the ground
(front or rear) will cause severe transmis -
sion and/or transfer case damage. Tow
with all four wheels either ON the ground, or
OFF the ground (using a vehicle trailer).
Tow only in the forward direction. Towing
this vehicle backwards can cause severe
damage to the transfer case.
Before recreational towing, the transfer
case must be in NEUTRAL. To be certain the
transfer case is fully in NEUTRAL, perform
the procedure outlined under “Shifting Into
NEUTRAL”. Internal transmission damage
will result, if the transfer case is not in
NEUTRAL during towing.
The transmission must be placed in PARK
for recreational towing.
Towing this vehicle in violation of the above
requirements can cause severe transmis -
sion and/or transfer case damage.
Damage from improper towing is not
covered under the New Vehicle Limited
Warranty.
Do not disconnect the rear driveshaft
because fluid will leak from the transfer
case, causing damage to internal parts.
Do not use a bumper-mounted clamp-on
tow bar on your vehicle. The bumper face
bar will be damaged.
CAUTION! (Continued)

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IN CASE OF EMERGENCY359
F0640 Amp Green –Steering Torque Overlay Module (STOM)
F07 40 Amp Green –Starter Solenoid
F08 20 Amp Blue –NOX Sensor – If Equipped
F09 40 Amp Green –Diesel / Fuel Heater – If Equipped
F09 30 Amp Pink –Gas / Brake Vacuum Pump – If Equipped
F10 40 Amp Green –CBC #2 / Ext Lights
F11 40 Amp Green –Brake System Module (ECU and Valves)
F12 40 Amp Green –CBC #3 / Pwr Locks
F13 40 Amp Green –Blower Motor
F14 40 Amp Green –CBC #4 / Ext Lights
F15 30 Amp Pink –Power Side Steps — If Equipped
F16 30 Amp Pink –Smart-Bar Module – If Equipped
F17 30 Amp Pink –Winch Control Module – If Equipped
F19 30 Amp Pink –Diesel SCR Feed– If Equipped
F20 30 Amp Pink –Passenger Door Module
F21 30 Amp Pink –Drive Train Control Module
F22 20 Amp Blue –Gas / ECM– If Equipped
F22 25 Amp White –Diesel PCM – If Equipped
F23 30 Amp Pink –CBC #1 / Int Light
F24 30 Amp Pink –Driver Door Module
Cavity Cartridge Fuse Micro Fuse Description
6

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