ignition Ram 4500 Chassis Cab 2018 Workshop Manual

HAZARD WARNING FLASHERS
The Hazard Warning flasher switch is located
on the upper switch bank just below the
radio.
Push the switch to turn on the Hazard Warn-
ing flasher. When the switch is activated, all
directional turn signals will flash on and off to
warn oncoming traffic of an emergency. Push
the switch a second time to turn off the
Hazard Warning flashers.
This is an emergency warning system and it
should not be used when the vehicle is in
motion. Use it when your vehicle is disabled
and it is creating a safety hazard for other
motorists.
When you must leave the vehicle to seek
assistance, the Hazard Warning flashers will
continue to operate even though the ignition
is placed in the OFF position.
NOTE:
With extended use the Hazard Warning flash-
ers may wear down your battery.
BULB REPLACEMENT
Replacement Bulbs
LIGHT BULBS — Interior
Bulb Number
Overhead Console Lamps TS 212-2
Dome Lamp 7679
For lighted switches, see your authorized dealer for replacement instructions.
LIGHT BULBS — Exterior
Bulb Number
Quad Headlamp – Low Beam H11
Quad Headlamp – High Beam 9005
Quad Headlamp – Front Turn Signal Lamp 3157NA
Bulb Number
Premium Headlamp – Low Beam HIR2
Premium Headlamp – High Beam 9005
Premium Headlamp – Front Turn Signal Lamp LED (See authorized
dealer for service)
Horizontal Fog Lamp 9145 Vertical Fog Lamp 9006
Cab Roof Marker Lamps 194NA
Center High Mounted Stop Lamp 921
Rear Cargo Lamp 921
Box Off Tail Lamps – Stop/Turn/Tail/License Plate 1157
Box Off Tail Lamps – Back Up 1156
IN CASE OF EMERGENCY
154

FUSES
WARNING!
• When replacing a blown fuse, always usean appropriate replacement fuse with
the same amp rating as the original fuse.
Never replace a fuse with another fuse of
higher amp rating. Never replace a
blown fuse with metal wires or any other
material. Do not place a fuse inside a
circuit breaker cavity or vice versa. Fail-
ure to use proper fuses may result in
serious personal injury, fire and/or prop-
erty damage.
WARNING!
• Before replacing a fuse, make sure thatthe ignition is off and that all the other
services are switched off and/or disen-
gaged.
• If the replaced fuse blows again, contact
an authorized dealer.
• If a general protection fuse for safety
systems (air bag system, braking sys-
tem), power unit systems (engine sys-
tem, transmission system) or steering
system blows, contact an authorized
dealer.
Power Distribution Center
The Power Distribution Center is located in
the engine compartment near the battery.
This center contains cartridge fuses, micro
fuses, relays, and circuit breakers. A descrip-
tion of each fuse and component may be
stamped on the inside cover, otherwise the
cavity number of each fuse is stamped on the
inside cover that corresponds to the following
chart.
Cavity Cartridge Fuse Micro Fuse Description
F01 80 Amp Black –Rad Fan Control Module – If Equipped
F03 60 Amp Yellow –Rad Fan – If Equipped
F05 40 Amp Green –Compressor for Air Suspension – If Equipped
F06 40 Amp Green –Antilock Brakes/Electronic Stability Control Pump
F07 40 Amp Green – Starter Solenoid
F08 20 Amp Blue (1500 LD/
Cummins Diesel) –
Emissions Diesel – If Equipped
155

CavityCartridge Fuse Micro Fuse Description
F29 20 Amp Blue –Trailer Tow Parking Lights – If Equipped
F30 30 Amp Pink –Trailer Tow Receptacle
F31 30 Amp Pink (1500 LD
Diesel) –
Urea Heater Control – If Equipped
F32 –– Spare Fuse
F33 20 Amp Blue –Special Services Vehicle Only
F34 30 Amp Pink –Vehicle System Interface Module #2 – If Equipped
F35 30 Amp Pink –Sunroof – If Equipped
F36 30 Amp Pink –Rear Defroster – If Equipped
F37 30 Amp Pink –Cummins Diesel Fuel Heater #2 – If Equipped
F38 30 Amp Pink –Power Inverter 115V AC – If Equipped
F39 20 Amp Blue –Power Outlet – Special Services Only
F41 –10 Amp Red Active Grill Shutter – If Equipped
F42 –20 Amp Yellow Horn
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp Red Upfitter – If Equipped
F49 –10 Amp Red Instrument Panel Cluster (Except Fleet Vehicles)
F50 –20 Amp Yellow Air Suspension Control Module – If Equipped
F51 –10 Amp Red Ignition Node Module / Keyless Ignition (Instrument
Panel Cluster – Fleet Vehicles Only)
F52 –5 Amp Tan Battery Sensor
F53 –20 Amp Yellow Trailer Tow – Left Turn/Stop Lights
F54 –20 Amp Yellow Adjustable Pedals
157

CavityCartridge Fuse Micro Fuse Description
F56 –15 Amp Blue Additional Diesel Content – If Equipped
F57 –20 Amp Yellow Transmission
F58 –20 Amp Yellow Spare Fuse
F59 –10 Amp Red SCR Relay – If Equipped
F60 –15 Amp Blue Underhood Lamp
F61 –10 Amp Red (1500 LD Die-
sel & Cummins Diesel) PM Sensor – If Equipped
F62 –10 Amp Red Air Conditioning Clutch
F63 –20 Amp Yellow Ignition Coils (Gas), Urea Heater (Cummins Diesel)
F64 –25 Amp Clear Fuel Injectors / Powertrain
F65 –– Spare Fuse
F66 –10 Amp Red Sunroof / Passenger Window Switches / Rain Sensor
F67 –10 Amp Red CD / DVD / Bluetooth Hands-free Module – If Equipped
F69 –15 Amp Blue Mod SCR 12V (Cummins Diesel) – If Equipped
F70 –30 Amp Green Fuel Pump Motor
F71 –25 Amp Clear Amplifier
F72 –10 Amp Red PCM – If Equipped
F73 –20 Amp Yellow Fuel Transfer Pump (HD Only) – If Equipped
F74 –20 Amp Yellow (Gas Engine
& 1500 LD Diesel) Brake Vacuum Pump Gas/Diesel – If Equipped
F75 –10 Amp Red Coolant Temperature Valve Actuator
F76 –10 Amp Red Antilock Brakes / Electronic Stability Control
F77 –10 Amp Red Drivetrain Control Module/Front Axle Disconnect Module
IN CASE OF EMERGENCY
158

4. Apply the parking brake.
5. Turn the ignition OFF.
6. Block both the front and rear of the wheeldiagonally opposite the jacking position.
For example, if the right front wheel is
being changed, block the left rear wheel.
NOTE:
Passengers should not remain in the vehicle
when the vehicle is being jacked.Jacking Instructions 4500 And
5500 Series
WARNING!
Carefully follow these tire changing warn-
ings to help prevent personal injury or
damage to your vehicle:
• Always park on a firm, level surface as far from the edge of the roadway as
possible before raising the vehicle.
• Turn on the Hazard Warning flasher.
• Block the wheel diagonally opposite the
wheel to be raised.
• Set the parking brake firmly and set the
transmission in PARK.
• Never start or run the engine with the
vehicle on a jack.
• Do not let anyone sit in the vehicle when
it is on a jack.
• Do not get under the vehicle when it is
on a jack. If you need to get under a
raised vehicle, take it to a service center
where it can be raised on a lift.
• Only use the jack in the positions indi-
cated and for lifting this vehicle during a
tire change.
WARNING!
• If working on or near a roadway, beextremely careful of motor traffic.
• To assure that spare tires, flat or in-
flated, are securely stowed, spares must
be stowed with the valve stem facing the
ground.
Wheel Blocked
Warning Label
161

NOTE:
The positive battery post may be covered with
a protective cap if equipped. Lift up on the
cap to gain access to the positive battery
post. Do not jump off fuses. Only jump di-
rectly off positive post which has a positive
(+)symbol on or around the post.
WARNING!
• Take care to avoid the radiator cooling
fan whenever the hood is raised. It can
start anytime the ignition switch is ON.
You can be injured by moving fan blades.
• Remove any metal jewelry such as rings,
watch bands and bracelets that could
make an inadvertent electrical contact.
You could be seriously injured.
• Batteries contain sulfuric acid that can
burn your skin or eyes and generate
hydrogen gas which is flammable and
explosive. Keep open flames or sparks
away from the battery.
1. Apply the parking brake, shift the auto- matic transmission into PARK and turn
the ignition to LOCK.
2. Turn off the heater, radio, and all unnec- essary electrical accessories.
3. If using another vehicle to jump start the battery, park the vehicle within the jumper
cables reach, apply the parking brake and
make sure the ignition is OFF.
WARNING!
Do not allow vehicles to touch each other
as this could establish a ground connec-
tion and personal injury could result.
Jump Starting Procedure
WARNING!
Failure to follow this jump starting proce-
dure could result in personal injury or
property damage due to battery explosion.
CAUTION!
Failure to follow these procedures could
result in damage to the charging system of
the booster vehicle or the discharged ve-
hicle.
Connecting The Jumper Cables
1. Connect the positive (+)end of the jumper
cable to the positive (+)post of the dis-
charged vehicle.
Positive Jumping Location
165

TOWING A DISABLED VEHICLE
This section describes procedures for towing
a disabled vehicle using a commercial towing
service. If the transmission and drivetrain areoperable, disabled vehicles may also be
towed as described under “Recreational Tow-
ing” in the “Starting And Operating” section.
Towing Condition
Wheels OFF The
Ground 2WD Models
4WD Models
Flat Tow NONE If transmission is operable:
• Transmission in
NEUTRAL
• 30 mph (48 km/h) max speed
• 15 miles (24 km) maxdistance See instructions in “Recreational Towing” under
“Starting And Operating”
• Auto Transmission in
PARK
• Manual Transmission in gear ( NOTNEUTRAL)
• Transfer Case in NEUTRAL
•Towinforward direction
Wheel Lift Or Dolly Tow Front
NOT ALLOWED
Rear OK NOT ALLOWED
Flatbed ALL
BEST METHOD BEST METHOD
Proper towing or lifting equipment is required
to prevent damage to your vehicle. Use only
tow bars and other equipment designed for
this purpose, following equipment manufac-
turer’s instructions. Use of safety chains is
mandatory. Attach a tow bar or other towing
device to main structural members of thevehicle, not to bumpers or associated brack-
ets. State and local laws regarding vehicles
under tow must be observed.
If you must use the accessories (wipers, de-
frosters, etc.) while being towed, the ignition
must be in the ON/RUN mode, not the ACC
mode.If the key fob is unavailable or the vehicle's
battery is discharged, refer to “Gear Selector
Override” in this section for instructions on
shifting the automatic transmission out of
PARK for towing.
169

If the vehicle experiences a sudden loss of
engine power while being driven in heavy
snow or rain, or when plowing snow, and/or
the “SERVICE AIR FILTER” message is dis-
played on the instrument cluster along with a
chime that repeats every 60 seconds, visually
inspect the air filter for snow/ice build up or
extreme water saturation. If the air filter is
not damaged, remove all snow/ice and rein-
stall air filter. If the air filter is damaged,
replace filter element.
NOTE:
The air filter housing contains a Mass Air
Flow sensor. This sensor is critical to proper
engine operation and component longevity.
Any damage or modification to this sensor
could result in major engine and/or exhaust
aftertreatment damage. We recommend you
use Mopar brand parts.
Even though your vehicle is equipped with an
Air Filter Monitor, a visual inspection of the
air cleaner filter element is recommended
every 15,000 miles (24,000km) or
12 months – whichever occurs first.Under nocircumstances should the air cleaner filter ele-
ment exceed 30,000 miles (48,000 km) or
24 months, whichever comes first.
CAUTION!
Many aftermarket performance air filter
elements do not adequately filter the air
entering the engine. Use of such filters can
severely damage your engine.
Draining Fuel/Water Separator
Filter
There are two fuel filter assemblies. One is
located on the driver's side of the engine. The
best access to this water drain valve is from
under the hood. The second one is on the
under body, located in front of the rear axle
above the drive shaft on pick-up models. The
Chassis Cab models second filter location is
on the frame behind the front axle. The best
access to this water drain valve is from under
the vehicle.
CAUTION!
• Do not drain the fuel/water separator
filter when the engine is running.
• Diesel fuel will damage blacktop paving
surfaces. Drain the filter into an appro-
priate container.
If water is detected in the water separator
while the engine is running, or while the
ignition switch is in the ON position, the
“Water In Fuel Indicator Light” will illumi-
nate and an audible chime will be heard five
times. At this point you should stop the
engine and drain the water from both of the
filters.
CAUTION!
If the “Water In Fuel Indicator Light” re-
mains on, DO NOT START the engine be-
fore you drain water from the fuel filters to
avoid engine damage.
If the “Water In Fuel Indicator Light” comes
on and a single chime is heard while you are
driving, or with the ignition switch in the ON
187

position, there may be a problem with your
water separator wiring or sensor. See your
authorized dealer for service.
Upon proper draining of the water from both
fuel filters, the “Water In Fuel Indicator
Light” will remain illuminated for approxi-
mately 10 seconds. If the water was drained
while the engine was running, the “Water In
Fuel Indicator Light” may remain on for ap-
proximately three minutes.
NOTE:
Care should be taken in disposing of used
fluids from your vehicle. Used fluids, indis-
criminately discarded, can present a problem
to the environment. Contact an authorized
dealer, service station, or government agency
for advice on recycling programs and for
where used fluids and filters can be properly
disposed of in your area.
Drain the fuel/water separator filters when
the “Water In Fuel Indicator Light” is ON.
Within 10 minutes of vehicle shutdown, turn
the engine mounted filter drain valve (located
on the side of the filter assembly) counter-
clockwise 1/4 turn, and turn the under body
mounted filter drain valve (located on thebottom of the filter assembly) counterclock
wise 1 full turn. Then turn the ignition switch
to the ON position, and allow any accumu-
lated water to drain. Leave the drain valve
open until all water and contaminants have
been removed. When clean fuel is visible,
close the drain valves by turning them fully
clockwise, and turn the ignition switch to
OFF.
If more than a couple ounces/milliliters of
fuel have been drained, follow the directions
for “Priming If The Engine Has Run Out Of
Fuel.”
Engine Mounted Fuel Filter
Replacement
NOTE:
• Using a fuel filter that does not meet the
manufacturer's filtration and water separat-
ing requirements can severely impact fuel
system life and reliability.
• The engine mounted filter housing is equipped with a No-Filter-No-Run (NFNR)
feature. Engine will not run if:
1. No filter is installed. 2. Inferior/Non-approved filter is used.
Use of OEM filter is required to ensure
vehicle will run.
CAUTION!
• Diesel fuel will damage blacktop pavingsurfaces. Drain the filter into an appro-
priate container.
• Do not prefill the fuel filter when install-
ing a new fuel filter. There is a possibility
debris could be introduced into the fuel
filter during this action. It is best to
install the filter dry and allow the in-tank
lift pump to prime the fuel system.
1. Ensure engine is turned off.
2. Place drain pan under the fuel filter drain hose.
3. Open the water drain valve 1/4 turn coun- terclockwise and completely drain fuel
and water into the approved container.
4. Close the water drain valve.
5. Remove lid using a socket or strap wrench. Rotate counterclockwise for re-
moval. Remove used o-ring and discard it.
SERVICING AND MAINTENANCE
188

Priming If The Engine Has Run
Out Of Fuel
WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure
fuel spray can cause serious injury or
death.
1. Add a substantial amount of fuel to the tank, approximately 2 to 5 gal (8L to
19L).
2. Turn ignition switch to the start position to engage starter for one second, return ig-
nition switch to run position. This will
activate in tank fuel pump for approxi-
mately 15 seconds. Repeat this process
twice.
3. Start the engine using the “Normal Start- ing” procedure. Refer to “Starting Proce-
dures” in “Starting and Operating” for
further information.
CAUTION!
Do not engage the starter motor for more
than 15 seconds at a time. Allow two
minutes between the cranking intervals.
NOTE:
The engine may run rough until the air is
forced from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable un-
der certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system. NOTE:
• A maximum blend of 5% biodiesel, meet-
ing ASTM specification D-975 may be used
with your Cummins diesel engine. (Chassis
Cab models not configured with B20 capa-
bility.)
• A maximum blend of 20% biodiesel, meet- ing ASTM specification D-7467 may be
used with your Cummins diesel engine.
(Pickup models and Chassis Cab models
configured with B20 capability.)
• Use of biodiesel mixture in excess of 20% can negatively impact the fuel filter's abil-
ity to separate water from the fuel, resulting
in high pressure fuel system corrosion or
damage.
• Ethanol blends are not recommended or approved for use with your Cummins diesel
engine.
• In addition, commercially available fuel ad- ditives are not necessary for the proper
operation of your Cummins diesel engine.
SERVICING AND MAINTENANCE
190