coolant level RAM CHASSIS CAB 2021 User Guide
[x] Cancel search | Manufacturer: RAM, Model Year: 2021, Model line: CHASSIS CAB, Model: RAM CHASSIS CAB 2021Pages: 463, PDF Size: 21.5 MB
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SERVICING AND MAINTENANCE357
SCHEDULED SERVICING — DIESEL ENGINE
Required Maintenance Intervals
Refer to the maintenance plan on the following
pages for the required maintenance intervals.
More frequent maintenance may be needed in
severe conditions, such as dusty areas and very
short trip driving. In some extreme conditions,
additional maintenance not specified in the
maintenance schedule may be required.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes
after a fully warmed engine is shut off. Checking
the oil level while the vehicle is on level ground
will improve the accuracy of the oil level
reading. Add oil only when the level is at or
below the ADD or MIN mark. Once A Month
Inspect the batteries, and clean and tighten
the terminals as required.
Check the fluid levels of the coolant reservoir,
brake master cylinder, and automatic trans-
mission, and add as needed.
At Each Oil Change
Change the engine oil filter.
Inspect the exhaust system.
Inspect engine air cleaner filter. Replace the
engine air cleaner filter, if necessary.
Inspect the CV/Universal joints.
Check the coolant level, hoses, and clamps.
Inspect front end, and lubricate — If equipped
with serviceable fittings.
Inspect and replace the Evaporative System
Fresh Air Filter as necessary, replacement
may be more frequent if vehicle is operated
in extreme dusty conditions. Inspection and service should also be
performed anytime a malfunction is observed or
suspected. Retain all receipts.
NOTE:
Using white lithium grease, lubricate the door
hinge pivot joints twice a year to prevent prema-
ture wear.
OIL CHANGE INDICATOR SYSTEM —
C
UMMINS DIESEL
Your vehicle is equipped with an engine oil
change indicator system. This system will alert
you when it is time to change your engine oil by
displaying the words “Oil Change Due” in your
instrument cluster display. The oil change
reminder will remind the owner to change the
engine oil every 15,000 miles (24,000 km) or
500 hours, whichever comes first, except for the
Chassis Cab models configured with optional
B20 capability that are using greater than 5%
levels of biodiesel, which are 12,500 miles
(20,000 km) or 400 hours, whichever comes
first. Failure to change the engine oil per the
maintenance schedule can result in internal
engine damage.
CAUTION!
Failure to perform the required maintenance
items may result in damage to the vehicle.
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SERVICING AND MAINTENANCE363
(Continued)
Inspection and service should also be performed
anytime a malfunction is observed or suspected.
Retain all receipts.
Flush and replace engine
coolant. ***
X
1. Under no circumstances should oil change intervals exceed 15,000 miles (24,000 km) or 12 months or 500 Hours, whichever comes first.
2. Under no circumstances should the engine air cleaner filter exceed 30,000 miles (48,000 km) or 24 months, whichever comes first.
3. Inspect the front and rear axle surfaces every 20,000 miles (32,000 km). If gear oil leakage is suspected, check the fluid level. If using your vehicle for police, taxi, fleet, off-road or
frequent trailer towing change the axle fluid every 20,000 miles (32,000 km).
Mileage or time passed
(whichever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114
120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
WARNING!
You can be badly injured working on or
around a motor vehicle. Do only service
work for which you have the knowledge and
the right equipment. If you have any doubt
about your ability to perform a service job,
take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your
vehicle could result in a component malfunc -
tion and effect vehicle handling and perfor -
mance. This could cause an accident.
WARNING! (Continued)CAUTION!
***The manufacturer highly recommends that
all cooling system service, maintenance, and
repairs be performed by an authorized dealer.
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SERVICING AND MAINTENANCE385
Please review these recommendations for
using Organic Additive Technology (OAT) engine
coolant that meets the requirements of FCA
Material Standard MS.90032. When adding
engine coolant:
We recommend using Mopar Antifreeze/
Coolant 10 Year/150,000 Mile (240,000 km)
Formula OAT that meets the requirements of
FCA Material Standard MS.90032.
Mix a minimum solution of 50% OAT engine
coolant that meets the requirements of FCA
Material Standard MS.90032 and distilled
water. Use higher concentrations (not to
exceed 70%) if temperatures below −34°F
(−37°C) are anticipated. Please contact an
authorized dealer for assistance.
Use only high purity water such as distilled or
deionized water when mixing the water/
engine coolant solution. The use of lower
quality water will reduce the amount of corro -
sion protection in the engine cooling system.
NOTE:
It is the owner's responsibility to maintain the
proper level of protection against freezing
according to the temperatures occurring in
the area where the vehicle is operated.
Some vehicles require special tools to add
coolant properly. Failure to fill these systems
properly could lead to severe internal engine
damage. If any coolant is needed to be added
to the system, please contact a local autho -
rized dealer.
Mixing engine coolant types is not recom -
mended and can result in cooling system
damage. If HOAT and OAT coolant are mixed
in an emergency, have an authorized dealer
drain, flush, and refill with OAT coolant
(conforming to MS.90032) as soon as
possible.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss
of engine coolant (antifreeze), and to ensure
that engine coolant will return to the radiator
from the coolant expansion bottle/recovery
tank (if equipped).
The cap should be inspected and cleaned if
there is any accumulation of foreign material on
the sealing surfaces.Disposal Of Used Coolant
Used ethylene glycol-based coolant (antifreeze)
is a regulated substance requiring proper
disposal. Check with your local authorities
to determine the disposal rules for your
community. To prevent ingestion by animals or
children, do not store ethylene glycol-based
coolant in open containers or allow it to remain
in puddles on the ground, clean up any ground
spills immediately. If ingested by a child or pet,
seek emergency assistance immediately.
WARNING!
Do not open hot engine cooling system.
Never add engine coolant (antifreeze) when
the engine is overheated. Do not loosen or
remove the cap to cool an overheated
engine. Heat causes pressure to build up in
the cooling system. To prevent scalding or
injury, do not remove the pressure cap
while the system is hot or under pressure.
Do not use a pressure cap other than the
one specified for your vehicle. Personal
injury or engine damage may result.
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386SERVICING AND MAINTENANCE
Checking Coolant Level — 6.4L Engine
The level of the coolant in the pressurized
coolant bottle should be between the “MIN” and
“MAX” range on the bottle when the engine is
cold.
The radiator normally remains completely full,
so there is no need to remove the cap unless
checking for coolant freeze point or replacing
engine coolant (antifreeze). Advise your service
attendant of this. As long as the engine operating
temperature is satisfactory, the coolant bottle
need only be checked once a month. When
additional engine coolant is needed to maintain
the proper level, it should be added to the coolant
bottle. Do not overfill.
Cooling System Notes
NOTE:
When the vehicle is stopped after a few miles/
kilometers of operation, you may observe vapor
coming from the front of the engine compart -
ment. This is normally a result of moisture from
rain, snow, or high humidity accumulating on
the radiator and being vaporized when the ther -
mostat opens, allowing hot engine coolant (anti -
freeze) to enter the radiator. If an examination of your engine compartment
shows no evidence of radiator or hose leaks,
the vehicle may be safely driven. The vapor will
soon dissipate.
Do not overfill the coolant expansion bottle.
Check the coolant freeze point in the radiator
and in the coolant expansion bottle. If engine
coolant (antifreeze) needs to be added, the
contents of the coolant expansion bottle
must also be protected against freezing.
If frequent engine coolant additions are
required, the cooling system should be pres
-
sure tested for leaks.
Maintain engine coolant concentration at a
minimum of 50% OAT coolant (conforming to
MS.90032) and distilled water for proper
corrosion protection of your engine which
contains aluminum components.
Make sure that the coolant expansion bottle
overflow hoses are not kinked or obstructed.
Keep the front of the radiator clean. If your
vehicle is equipped with air conditioning,
keep the front of the condenser clean.
Do not change the thermostat for Summer or
Winter operation. If replacement is ever
necessary, install ONLY the correct type ther -
mostat. Other designs may result in unsatis -
factory engine cooling performance, poor gas
mileage, and increased emissions.
CHARGE AIR COOLER — INTER-COOLER
The charge air cooler is positioned below the
radiator and the air conditioner condenser. Air
enters the engine through the air cleaner and
passes through the turbocharger, where it is
pressurized. This pressurized air rapidly reaches
high temperature. The air is then directed
through a hose to the charge air cooler and
through another hose to the intake manifold of
the engine. The air entering the engine has been
cooled by about 50° to 100°F (10° to 38°C).
This cooling process enables more efficient
burning of fuel resulting in fewer emissions.
To guarantee optimum performance of the
system, keep the surfaces of the charge air
cooler, condenser and radiator clean and free
of debris. Periodically check the hoses leading
to and from the charge air cooler for cracks or
loose clamps resulting in loss of pressure and
reduced engine performance.
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450
INDEX
Pair (Link) Uconnect Phone To A Mobile
Phone............................................................ 260 WARRANTY INFORMATION...................... 447
A
Adaptive Cruise Control (ACC)
(Cruise Control)
.................................... 164, 166Adding Engine Coolant (Antifreeze)............... 384Adding Fuel.................................................... 196Additives, Fuel............................................... 434Adjust Down........................................................... 35Forward....................................................... 35Rearward..................................................... 35Up................................................................ 35Adjustable Pedals............................................ 40Advance Phone Connectivity......................... 266Air BagAir Bag Operation...................................... 305Air Bag Warning Light................................ 303Enhanced Accident Response......... 310, 352Event Data Recorder (EDR)....................... 352If Deployment Occurs................................ 309Knee Impact Bolsters................................ 305Maintaining Your Air Bag System.............. 311Maintenance............................................. 311
Redundant Air Bag Warning Light............. 303Transporting Pets..................................... 330Air Bag Light................................ 107, 303, 331Air Cleaner, Engine (Engine Air Cleaner
Filter)................................................... 369, 391Air Conditioner Maintenance........................ 371Air Conditioner Refrigerant.................. 371, 372Air Conditioner System................................. 371Air Conditioning................................................ 62Air Conditioning Filter....................................... 65Air Conditioning System................................... 64Air Conditioning, Operating Tips....................... 65Air Filter........................................................ 369Air PressureTires......................................................... 415AlarmSecurity Alarm....................................23, 108Alterations/ModificationsVehicle......................................................... 10Antifreeze (Engine Coolant).......................... 384Capacities................................................. 439Disposal................................................... 385Anti-Lock Brake System (ABS)...................... 273Anti-Lock Warning Light................................ 113Assist, Hill Start............................................. 280Audio Settings............................................... 253Audio Systems (Radio).................................. 220
Auto Down Power Windows..............................77Automatic Door Locks......................................28Automatic Headlights.......................................52Automatic Temperature Control (ATC)..............64Automatic Transmission....................... 141, 389Adding Fluid.............................................. 389Fluid And Filter Change............................. 389Fluid Change............................................. 389Fluid Level Check............................. 387, 388Fluid Type........................................ 390, 444Shifting..................................................... 146Special Additives...................................... 387Automatic Transmission Limp Home Mode... 145AutoPark....................................................... 120AUX Camera......................................... 188, 194Auxiliary Driving Systems.............................. 281Axle Fluid.....................................390, 391, 444Axle Lubrication................................... 390, 391
B
Back-Up......................................................... 186Back-Up Camera........................................... 186Battery................................................. 108, 366Blanket..................................................... 130Charging System Light.............................. 108Keyless Key Fob Replacement....................16Battery Saver Feature......................................54
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451
Belts, Seat
..................................................... 330Bluetooth Connecting To A Particular Mobile Phone Or Audio Device After Pairing
................262Body Builders Guide........................................ 10Body Mechanism Lubrication........................ 380B-Pillar Location............................................. 411Brake Assist System...................................... 274Brake Control System.................................... 274Brake Fluid.......................................... 387, 444Brake System...................................... 387, 431Fluid Check............................................... 387Master Cylinder......................................... 387Parking...................................................... 137Warning Light............................................ 107Brake/Transmission Interlock....................... 141Bulb Replacement......................................... 401Bulbs, Light.......................................... 332, 401
C
Cab Top Clearance Lights.............................. 405Camera.......................................................... 186Camera, AUX........................................ 188, 194Camera, Rear...................................... 186, 189Capacities, Antifreeze (Engine Coolant)......... 439Capacities, Fluid............................................ 439Caps, FillerOil (Engine)................................................ 364Power Steering.......................................... 163Radiator (Coolant Pressure)...................... 385
Car Washes................................................... 428Carbon Monoxide Warning............................ 333Cargo Light....................................................... 54CD................................................................. 255Cellular Phone.............................................. 269Center High Mounted Stop Light................... 405Center Seat Storage Compartment.................. 67Changing A Flat Tire...................................... 339Charge Air Cooler.......................................... 386Chart, Tire Sizing........................................... 407Check Engine Light (Malfunction
Indicator Light).............................................. 117Checking Your Vehicle For Safety................. 330Checks, Safety.............................................. 330Child Restraint.............................................. 312Child RestraintsBooster Seats........................................... 315Child Seat Installation..................... 323, 325How To Stow An unused ALR Seat Belt.... 322Infant And Child Restraints....................... 313Locating The LATCH Anchorages.............. 320Lower Anchors And Tethers For Children.. 317Older Children And Child Restraints......... 314Seating Positions...................................... 316Clean Air Gasoline......................................... 433CleaningWheels..................................................... 421Climate Control................................................ 58Automatic.................................................... 59Manual........................................................ 62
Cold Weather Operation................................ 122Compact Spare Tire...................................... 419Contract, Service........................................... 446Controls........................................................ 247Cooling Pressure Cap (Radiator Cap)............ 385Cooling System............................................. 383Adding Coolant (Antifreeze)...................... 384Coolant Level................................... 384, 386Cooling Capacity....................................... 439Disposal Of Used Coolant......................... 385Drain, Flush, And Refill............................. 384Inspection................................................. 386Points To Remember................................ 386Pressure Cap............................................ 385Radiator Cap............................................. 385Selection Of Coolant (Antifreeze)..... 384, 440Corrosion Protection..................................... 427Cruise Control (Speed Control)............. 164, 166Cruise Light................................................... 115Customer Assistance.................................... 445Cybersecurity................................................ 220
D
Daytime Running Lights...................................51Dealer Service............................................... 367Defroster, Rear Window...................................62Defroster, Windshield............................ 62, 331Delay (Intermittent) Wipers..............................57Deleting A Phone........................................... 262Diagnostic System, Onboard......................... 116
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