fuel filter RAM CHASSIS CAB 2021 Owner's Manual

378SERVICING AND MAINTENANCE
7. Wipe clean the sealing surfaces of the lid
and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with clean
engine oil.
NOTE:
Water In Fuel (WIF) sensor is re-usable. Service
kit comes with new o-ring for filter canister and
WIF sensor.
PRIMING IF THE ENGINE HAS RUN OUT
O
F FUEL

1. Add a substantial amount of fuel to the
tank, approximately 2 to 5 gal (8L to 19L).
2. Three priming cycles must be completed.
Turn ignition to the RUN position and wait
approximately 30 seconds. This will activate
the in tank fuel pump. Turn the ignition
switch to the off position, and leave off for at
least 30 seconds. Repeat this procedure
three times before cranking the engine.
3. Start the engine using the “Normal Starting” procedure Ú page 119.
4. Once the engine starts, allow the engine to idle for a minimum of 30 seconds.
NOTE:
The engine may run rough until the air is forced
from all the fuel lines. NOTE:
A maximum blend of 5% biodiesel, meeting
ASTM specification D-975 may be used with
your Cummins diesel engine. (Chassis Cab
models not configured with B20 capability.)
A maximum blend of 20% biodiesel, meeting
ASTM specification D-7467 may be used with
your Cummins diesel engine. (Pickup models
and Chassis Cab models configured with B20
capability.)
WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure fuel
spray can cause serious injury or death.
CAUTION!
Do not engage the starter motor for more
than 15 seconds at a time. Allow two minutes
between the cranking intervals.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable under
certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system.

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SERVICING AND MAINTENANCE379
Use of biodiesel mixture in excess of 20% can
negatively impact the fuel filter's ability to
separate water from the fuel, resulting in
high pressure fuel system corrosion or
damage.
Ethanol blends are not recommended or
approved for use with your Cummins diesel
engine.
In addition, commercially available fuel addi -
tives are not necessary for the proper opera -
tion of your Cummins diesel engine.
INTERVENTION REGENERATION
S
TRATEGY — MESSAGE PROCESS FLOW
The Cummins diesel engine meets all
Environmental Protection Agency (EPA) Heavy
Duty Diesel Engine Emissions Standards,
resulting in one of the lowest emitting diesel
engines ever produced.

To achieve these emissions standards, your
vehicle is equipped with a state-of-the-art engine
and exhaust system. The engine and exhaust
after-treatment system work together to achieve
the EPA Heavy Duty Diesel Engine Emissions
Standards. These systems are seamlessly
integrated into your vehicle and managed by the Cummins Powertrain Control Module (PCM).
The PCM manages engine combustion to allow
the exhaust system’s catalyst to trap and burn
Particulate Matter (PM) pollutants, with no input
or interaction on your part.
If the engine is allowed to idle or the truck is
driven on low engine speed drive cycles for more
than two hours, the system will automatically
enter an emissions operating mode that will
increase the engine idle speed to 900 RPM
(1,050 RPM for Chassis Cab). While in this mode,
which is designed to help maintain the Diesel
Particulate Filter, the engine idle speed will return
to normal when the brake pedal is applied.
A small change in engine tone or a slight change
in engine performance while accelerating may
also be noticeable at speeds below 20 mph
(32 km/h). This operating mode may last for up
to an hour of idle time, or around 20 minutes of
driving time.

Additionally, your vehicle has the ability to alert
you to additional maintenance required on your
truck or engine Ú
page 90.
DIESEL EXHAUST FLUID
Diesel Exhaust Fluid (DEF) sometimes known
simply by the name of its active component,
UREA—is a key component of Selective Catalytic
Reduction (SCR) systems, which help diesel
vehicles meet stringent emission regulations.
DEF is a liquid reducing agent that reacts with
engine exhaust in the presence of a catalyst to
convert smog-forming nitrogen oxides (NOx)
into harmless nitrogen and water vapor
Úpage 440.
You can receive assistance in locating DEF in
the United States by calling 866-RAM-INFO
(866-726-4636). In Canada call
1–800–465–2001 (English) or
1–800–387–9983 (French)
WARNING!
A hot exhaust system can start a fire if you
park over materials that can burn. Such
materials might be grass or leaves coming
into contact with your exhaust system. Do not
park or operate your vehicle in areas where
your exhaust system can contact anything
that can burn.
8

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436TECHNICAL SPECIFICATIONS
FUEL REQUIREMENTS – DIESEL ENGINE
Use good quality diesel fuel from a reputable
supplier in your vehicle. Federal law requires
that you must fuel this vehicle with Ultra Low
Sulfur Highway Diesel fuel (15 ppm Sulfur
maximum) and prohibits the use of Low Sulfur
Highway Diesel fuel (500 ppm Sulfur maximum)
to avoid damage to the emissions control
system.
For most year-round service, Number 2 diesel
fuel meeting ASTM (formerly known as the
American Society for Testing and Materials)
specification D-975 Grade S15 will provide
good performance. If the vehicle is exposed
to extreme cold (below 20°F or -7°C), or is
required to operate at colder-than-normal
conditions for prolonged periods, use climatized
Number 2 diesel fuel or dilute the Number 2
diesel fuel with 50% Number 1 diesel fuel. This
will provide better protection from fuel gelling or
wax-plugging of the fuel filters.
Diesel fuel is seldom completely free of water.
To prevent fuel system trouble, drain the
accumulated water from the fuel/water
separator using the fuel/water separator drain
provided on both fuel filters. If you buy good
quality fuel and follow the cold weather advice
above, fuel conditioners should not be required
in your vehicle. If available in your area, a high
cetane “premium” diesel fuel may offer improved
cold-starting and warm-up performance.

FUEL SPECIFICATIONS
The Cummins® Turbo Diesel engine has been
developed to take advantage of the high energy
content and generally lower cost Number 2
Ultra Low Sulfur diesel fuel or Number 2 Ultra
Low Sulfur climatized diesel fuels. Experience
has shown that it also operates on Number 1
Ultra Low Sulfur diesel fuels or other fuels
within specification.
NOTE:
If you accidentally fill the fuel tank with gaso
-
line on your diesel vehicle, Do not start the
vehicle. If you restart your vehicle you risk
damaging the engine and fuel system. Please
call an authorized dealer for service.
A maximum blend of 5% biodiesel meeting
ASTM specification D-975 may be used with
your Cummins diesel engine. (Chassis Cab
models not configured with B20 capability).
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable under
certain conditions and hazardous or
explosive when mixed with diesel fuel.
CAUTION!
If the “Water in Fuel Indicator Light” remains
on, DO NOT START engine before you drain
the water from the fuel filter(s) to avoid
engine damage Ú page 375.

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438TECHNICAL SPECIFICATIONS
Fuel Water Separation — Must Use Mopar/
Cummins Approved Fuel Filter Elements
You must use Mopar/Cummins approved fuel
filter elements in both your engine mounted
filter and frame mounted filter.
Biodiesel fuel has a natural affinity to water and
water accelerates microbial growth. Your
Mopar/Cummins filtration system is designed
to provide adequate fuel water separation
capabilities.
Bio-Diesel Fuel Properties — Low Ambient
Temperatures
Biodiesel fuel may gel or solidify at low ambient
temperatures, which may pose problems for
both storage and operation. Precautions can be
necessary at low ambient temperatures, such
as storing the fuel in a heated building or a
heated storage tank, or using cold temperature
additives.
Fuel In Oil Dilution — Must Adhere To
Required Oil Change Interval

Fuel dilution of lubricating oil has been observed
with the use of biodiesel fuel. Fuel in oil must not
exceed 5%. To ensure this limit is met your oil
change interval must be maintained to the
following schedule:

Ram 3500/4500/5500 Chassis
Cab — 12,500 Miles (20,000 km)*
(*unless otherwise notified with a oil service
message)
CAUTION!

Under no circumstances should oil change
intervals exceed 12,500 miles (20,000 km)
if operation occurs with greater than 5%
biodiesel blends. Oil change intervals should
not exceed six months in either case. Failure
to comply with these Oil Change require -
ments for vehicles operating on biodiesel
blends up to B20 may result in premature
engine wear. Such wear is not covered by the
New Vehicle Limited Warranty.

B20 Biodiesel capable: The engine may
suffer severe damage if operated with
concentrations of Biodiesel higher than
20%.

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TECHNICAL SPECIFICATIONS439
FLUID CAPACITIES
6.4L GASOLINE ENGINE
6.7L DIESEL ENGINE
US Metric
Fuel (Approximate)
Standard Rear Tank 52 Gallons197 Liters
Optional Midship Tank 22 Gallons83 Liters
Engine Oil With Filter
6.4L Engine 7 Quarts6.6 Liters
Cooling System
6.4L Engine 16.6 Quarts15.7 Liters
USMetric
Fuel (Approximate)
Standard Rear Tank 52 Gallons197 Liters
Optional Midship Tank 22 Gallons83 Liters
Diesel Exhaust Fluid Tank (Approximate) 8.7 Gallons33 Liters
Engine Oil With Filter
6.7L Turbo Diesel Engine 12 Quarts11.4 Liters
9

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440TECHNICAL SPECIFICATIONS
ENGINE FLUIDS AND LUBRICANTS
6.4L GASOLINE ENGINE
Cooling System
6.7L Engine Chassis Cab 3500/4500 with AS69RC 22.3 Quarts21.1 Liters
6.7L Engine Chassis Cab 5500 with AS69RC 22.8 Quarts21.6 Liters
USMetric
Component Fluid, Lubricant, or Genuine Part
Engine CoolantWe recommend you use Mopar Antifreeze/Coolant 10–Year/150,000 Mile (240,000 km)
Formula OAT (Organic Additive Technology).
Engine Oil – 6.4L Engine For best performance and maximum protection under all types of operating conditions, the
manufacturer only recommends full synthetic engine oils that meet the American Petroleum
Institute (API) categories of SN. The manufacturer recommends the use of Pennzoil Ultra
0W-40 or equivalent Mopar engine oil meeting the requirements of FCA Material Standard
MS-12633 for use in all operating temperatures.
Engine Oil Filter – 6.4L Engine We recommend you use a Mopar Engine Oil Filter. If a Mopar Engine Oil Filter is unavailable
only use filters that meet or exceed SAE/USCAR-36 Filter Performance Requirements.
Fuel Selection – 6.4L Engine 87 Octane (R+M)/2 Method, 0-15% Ethanol (Do not use E-85).

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TECHNICAL SPECIFICATIONS441
6.7L DIESEL ENGINE
Component Fluid, Lubricant, or Genuine Part
Engine CoolantWe recommend you use Mopar Antifreeze/Coolant 10 Year/150,000 Mile (240,000 km)
Formula OAT (Organic Additive Technology).
Engine Oil In ambient temperatures above 0°F (-18°C), we recommend you use 10W-30 engine oil such
as Mopar, Shell Rotella and Shell Rimula that meets FCA Material Standard MS-10902 and the
API CK-4 engine oil category is required. Products meeting Cummins CES 20081 may also be
used. The identification of these engine oils is typically located on the back of the oil container.
In ambient temperatures below 0°F (-18°C), we recommend you use 5W-40
synthetic engine
oil such as Mopar, Shell Rotella and Shell Rimula that meets FCA Material Standard MS-10902
and the API CK-4 engine oil category is required.
Engine Oil Filter We recommend you use a Mopar Engine Oil Filter. If a Mopar Engine Oil Filter is unavailable
only use filters that meet or exceed SAE/USCAR-36 Filter Performance Requirements.
Fuel Filters We recommend you use Mopar Fuel Filter. Must meet 3 micron rating (engine mounted filter).
Must meet 5 micron rating (chassis mounted filter).
Using a fuel filter that does not meet the
manufacturer’s filtration and water separating requirements can severely impact fuel system
life and reliability.
Crankcase Ventilation Filter We recommend you use Mopar CCV Filter.
9

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450
INDEX
 Pair (Link) Uconnect Phone To A Mobile
Phone............................................................ 260 WARRANTY INFORMATION...................... 447
A
Adaptive Cruise Control (ACC)
(Cruise Control)
.................................... 164, 166Adding Engine Coolant (Antifreeze)............... 384Adding Fuel.................................................... 196Additives, Fuel............................................... 434Adjust Down........................................................... 35Forward....................................................... 35Rearward..................................................... 35Up................................................................ 35Adjustable Pedals............................................ 40Advance Phone Connectivity......................... 266Air BagAir Bag Operation...................................... 305Air Bag Warning Light................................ 303Enhanced Accident Response......... 310, 352Event Data Recorder (EDR)....................... 352If Deployment Occurs................................ 309Knee Impact Bolsters................................ 305Maintaining Your Air Bag System.............. 311Maintenance............................................. 311
Redundant Air Bag Warning Light............. 303Transporting Pets..................................... 330Air Bag Light................................ 107, 303, 331Air Cleaner, Engine (Engine Air Cleaner
Filter)................................................... 369, 391Air Conditioner Maintenance........................ 371Air Conditioner Refrigerant.................. 371, 372Air Conditioner System................................. 371Air Conditioning................................................ 62Air Conditioning Filter....................................... 65Air Conditioning System................................... 64Air Conditioning, Operating Tips....................... 65Air Filter........................................................ 369Air PressureTires......................................................... 415AlarmSecurity Alarm....................................23, 108Alterations/ModificationsVehicle......................................................... 10Antifreeze (Engine Coolant).......................... 384Capacities................................................. 439Disposal................................................... 385Anti-Lock Brake System (ABS)...................... 273Anti-Lock Warning Light................................ 113Assist, Hill Start............................................. 280Audio Settings............................................... 253Audio Systems (Radio).................................. 220
Auto Down Power Windows..............................77Automatic Door Locks......................................28Automatic Headlights.......................................52Automatic Temperature Control (ATC)..............64Automatic Transmission....................... 141, 389Adding Fluid.............................................. 389Fluid And Filter Change............................. 389Fluid Change............................................. 389Fluid Level Check............................. 387, 388Fluid Type........................................ 390, 444Shifting..................................................... 146Special Additives...................................... 387Automatic Transmission Limp Home Mode... 145AutoPark....................................................... 120AUX Camera......................................... 188, 194Auxiliary Driving Systems.............................. 281Axle Fluid.....................................390, 391, 444Axle Lubrication................................... 390, 391
B
Back-Up......................................................... 186Back-Up Camera........................................... 186Battery................................................. 108, 366Blanket..................................................... 130Charging System Light.............................. 108Keyless Key Fob Replacement....................16Battery Saver Feature......................................54

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452 Diesel Exhaust Brake
.................................... 138Diesel Fuel..................................................... 436Diesel Fuel Requirements............................. 436Diesel Fuel System, Re-Priming..................... 378Differential, Limited Slip................................ 162Dipsticks Power Steering.......................................... 163Disabled Vehicle Towing................................ 350Disc Drive...................................................... 255Disconnecting................................................ 262DisposalAntifreeze (Engine Coolant)....................... 385Disturb........................................................... 265Door Ajar........................................................ 110Door Ajar Light............................................... 110Door LocksAutomatic.................................................... 28Doors............................................................... 24Draining Fuel/Water Separator Filter............ 375Driver Memory Presets.................................. 253Driver’s Seat Back Tilt..................................... 33DrivingThrough Flowing, Rising, Or Shallow Standing Water
.................................................... 218Dual Rear Wheels....................... 342, 425, 432
E
Electric Brake Control System....................... 274Anti-Lock Brake System............................. 273Electronic Roll Mitigation................. 275, 281
Electrical Power Outlets................................... 73Electronic Range Select (ERS)............. 145, 150Electronic Stability Control (ESC).................. 275Electronic Throttle Control Warning Light...... 109Electronically Shifted Transfer Case.... 153, 156Emergency Braking....................................... 137Emergency, In Case OfFreeing Vehicle When Stuck..................... 349Hazard Warning Flasher........................... 334Jacking..................................................... 339Jump Starting........................................... 344Emission Control System Maintenance........ 117Engine.................................................. 364, 365Air Cleaner................................................ 369Block Heater............................................. 125Break-In Recommendations............ 136, 137Compartment........................................... 365Compartment Identification...................... 364Coolant (Antifreeze).................................. 440Exhaust Gas Caution................................ 333Fails To Start............................................ 121Flooded, Starting...................................... 121Fuel Requirements................................... 433Identification............................................ 365Idling........................................................ 131Jump Starting........................................... 344Oil.................................................... 368, 440Oil Filler Cap............................................. 364Oil Filter.................................................... 369
Oil Reset......................................................91Oil Selection.............................................. 368Oil Synthetic.............................................. 368Overheating.............................................. 346Runaway................................................... 195Starting..................................................... 119Enhanced Accident Response
Feature................................................ 310, 352Entry System, Illuminated................................56Ethanol.......................................................... 434Exhaust Brake............................................... 138Exhaust Gas Cautions................................... 333Exhaust System..........................333, 382, 391Exterior Lighting...............................................50Exterior Lights........................................ 50, 332
F
FiltersAir Cleaner
................................................ 369Air Conditioning................................. 65, 372Engine Fuel...................................... 375, 440Engine Oil........................................ 369, 440Engine Oil Disposal................................... 369FlashersTurn Signals.............................. 54, 115, 332Flash-To-Pass...................................................52Flat Tire Stowage.......................................... 343Fluid Capacities............................................ 439Fluid Leaks.................................................... 332

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453
Fluid Level Checks Brake
........................................................ 387Power Steering.......................................... 163Fog Lights............................................... 53, 404Fold Flat Load Floor......................................... 70Fold-Flat Seats................................................. 33Forward Collision Warning............................. 281Four Wheel Drive........................................... 153Four-Way Hazard Flasher............................... 334Freeing A Stuck Vehicle................................. 349Front Axle (Differential).................................. 390Fuel............................................ 196, 433, 436Adding....................................................... 195Additives................................................... 434Clean Air.................................................... 433Diesel.............................................. 196, 436Ethanol...................................................... 434Filler Cap (Gas Cap)................................... 196Filter................................................ 375, 440Gasoline.................................................... 433Light.......................................................... 111Materials Added........................................ 434Methanol................................................... 434Octane Rating........................................... 433Requirements................................. 433, 436Specifications............................................ 436Tank Capacity............................................ 439Fuses............................................................. 394
G
Garage Door Opener (HomeLink)..................... 47Gas Cap (Fuel Filler Cap).............................. 196Gasoline, Clean Air........................................ 433Gasoline, Reformulated................................ 433GaugesVoltage..................................................... 128Gear Ranges................................................. 147Gear Selector Override................................. 347Glass Cleaning.............................................. 430Gross Axle Weight Rating.............................. 201Gross Vehicle Weight Rating......................... 201GuideBody Builders.............................................. 10GVWR............................................................ 199
H
HazardDriving Through Flowing, Rising, Or Shallow Standing Water
.................................... 218Hazard Warning Flashers.............................. 334Head Restraints............................................... 38Head Rests...................................................... 38Headlights.................................................... 402Automatic High Beam.................................. 52Cleaning................................................... 427High Beam................................................... 51Lights On Reminder..................................... 53Passing........................................................ 52Switch.......................................................... 50
Heated Mirrors.................................................46Heated Seats...................................................37Hill Descent Control...................................... 278Hill Descent Control Indicator....................... 278Hill Start Assist.............................................. 280HitchesTrailer Towing........................................... 204HomeLink (Garage Door Opener).....................47Hood Prop........................................................79Hood Release...................................................79Hub Caps...................................................... 343
I
Idle-Up Feature............................................. 132Ignition.............................................................18Switch..........................................................18Illuminated Entry..............................................56Inside Rearview Mirror.................... 41, 42, 335Instrument Cluster...................... 85, 86, 88, 89Descriptions.............................................. 115Display.........................................................90Engine Oil Reset..........................................91Instrument Panel Lens Cleaning................... 429Integrated Trailer Brake Control.................... 207Interior Appearance Care.............................. 428Interior Lights...................................................55Intermittent Wipers (Delay Wipers)..................57Intervention Regeneration Strategy..... 101, 379Inverter Outlet (115V)......................................74
11

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