fuel filter RAM CHASSIS CAB 2021 Owners Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2021, Model line: CHASSIS CAB, Model: RAM CHASSIS CAB 2021Pages: 463, PDF Size: 21.5 MB
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6
SAFETY
SAFETY FEATURES ............................................ 273
Anti-Lock Brake System (ABS) ................. 273
Electronic Brake Control (EBC) System ...274
AUXILIARY DRIVING SYSTEMS ........................ 281
Forward Collision Warning (FCW) With
Mitigation — If Equipped............................281 Tire Pressure Monitoring
System (TPMS) ..........................................284
OCCUPANT RESTRAINT SYSTEMS .................. 292
Occupant Restraint Systems Features ....292
Important Safety Precautions ...................293Seat Belt Systems ..................................... 293Supplemental Restraint Systems (SRS) ...302Child Restraints..........................................312
SAFETY TIPS ...................................................... 330
Transporting Passengers ..........................330
Transporting Pets ......................................330
Safety Checks You Should Make Inside
The Vehicle ................................................330 Periodic Safety Checks You Should Make
Outside The Vehicle ...................................332 Exhaust Gas ...............................................333Carbon Monoxide Warnings ......................333
IN CASE OF EMERGENCY
HAZARD WARNING FLASHERS .......................334
ASSIST AND SOS SYSTEM — IF EQUIPPED..... 335
JACKING AND TIRE CHANGING ........................339
4500/5500 Models .................................. 339Preparations For Jacking........................... 339
Jacking Instructions 4500 And
5500 Series ............................................... 340 To Stow The Flat Or Spare —
If Equipped ................................................ 343 Hub Caps/Wheel Covers — If Equipped ... 343
JUMP STARTING ................................................ 344
Preparations For Jump Start ..................... 344Jump Starting Procedure .......................... 345
IF YOUR ENGINE OVERHEATS .........................346
GEAR SELECTOR OVERRIDE — 6–SPEED
TRANSMISSION ................................................. 347
MANUAL PARK RELEASE — 8 – SPEED
TRANSMISSION ................................................. 348
FREEING A STUCK VEHICLE .............................349
TOWING A DISABLED VEHICLE ........................350 Two-Wheel Drive Models ........................... 351
Four-Wheel Drive Models .......................... 351Emergency Tow Hooks — If Equipped ...... 352
ENHANCED ACCIDENT RESPONSE
SYSTEM (EARS) ................................................. 352
EVENT DATA RECORDER (EDR) .......................352
SERVICING AND MAINTENANCE
SCHEDULED SERVICING — GASOLINE
ENGINE ................................................................ 353
Maintenance Plan ..................................... 354
SCHEDULED SERVICING — DIESEL ENGINE .. 357
Oil Change Indicator System — Cummins
Diesel.......................................................... 357 Perform Service Indicator — Cummins
Diesel ......................................................... 358 Maintenance Plan — Cummins Diesel
Engine ....................................................... 359
ENGINE COMPARTMENT .................................. 364
6.4L Engine ............................................... 364
6.7L Engine ................................................ 365
Checking Oil Level ..................................... 366
Adding Washer Fluid ................................. 366Maintenance-Free Battery ....................... 366Pressure Washing...................................... 367
VEHICLE MAINTENANCE .................................. 367
Engine Oil .................................................. 368
Engine Oil Filter.......................................... 369
Engine Air Cleaner Filter ........................... 369
Air Conditioner Maintenance ................... 371
Accessory Drive Belt Inspection ............... 374Draining Fuel/Water Separator Filter....... 375Engine Mounted Fuel Filter
Replacement.............................................. 376
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7
Underbody Mounted Fuel Filter
Replacement ..............................................377 Priming If The Engine Has Run Out
Of Fuel .......................................................378 Intervention Regeneration Strategy —
Message Process Flow .............................379 Diesel Exhaust Fluid ..................................379Body Lubrication ........................................380
Windshield Wiper Blades ..........................380
Exhaust System ........................................382
Cooling System .........................................383
Charge Air Cooler — Inter-Cooler ..............386
Brake System ............................................387
Automatic Transmission ............................387
Rear Axle And 4x4 Front Driving Axle
Fluid Level .................................................. 390 Transfer Case ............................................391
Noise Control System Required
Maintenance & Warranty .........................391
TIRES ................................................................... 406
Tire Safety Information .............................406Tires — General Information .....................414 Tire Types ................................................... 418
Spare Tires — If Equipped ......................... 419
Wheel And Wheel Trim Care .................... 421
Snow Traction Devices ............................. 422
Tire Rotation Recommendations .............. 424
DEPARTMENT OF TRANSPORTATION UNIFORM
TIRE QUALITY GRADES .....................................425
Treadwear .................................................. 426
Traction Grades ......................................... 426
Temperature Grades ................................. 426
STORING THE VEHICLE .....................................427
BODYWORK ........................................................ 427
Protection From Atmospheric Agents....... 427
Body And Underbody Maintenance .......... 427Preserving The Bodywork .......................... 428
INTERIORS ......................................................... 428
Seats And Fabric Parts .............................. 428
Plastic And Coated Parts ........................... 429
Leather Surfaces ....................................... 430Glass Surfaces .......................................... 430
TECHNICAL SPECIFICATIONS
VEHICLE IDENTIFICATION NUMBER (VIN) ..... 431
BRAKE SYSTEM ................................................ 431
Hydraulic Brake Assist — If Equipped....... 431
WHEEL AND TIRE TORQUE
SPECIFICATIONS ................................................ 432
Torque Specifications................................ 432
FUEL REQUIREMENTS — GASOLINE
ENGINE ................................................................ 433
6.4L Engine ................................................ 433
Reformulated Gasoline ............................ 433Materials Added To Fuel ........................... 434
Gasoline/Oxygenate Blends .................... 434Do Not Use E-85 In Non-Flex Fuel
Vehicles ...................................................... 434 CNG And LP Fuel System Modifications .. 435Methylcyclopentadienyl Manganese
Tricarbonyl (MMT) In Gasoline .................. 435 Fuel System Cautions................................ 435
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92GETTING TO KNOW YOUR INSTRUMENT PANEL
4. Push and hold the right arrow button to
select “Reset”.
5. Push and release the down arrow button
to select “Yes,” then push and release the
right arrow button to reset the Oil Life to
100%.
6. Push and release the up arrow button to
exit the instrument cluster display screen.
Secondary Method Of Resetting Engine Oil Life
1. Without pressing the brake pedal, push the ENGINE START/STOP button and place the
ignition to the ON/RUN position (do not
start the engine).
2. Fully press the accelerator pedal, slowly, three times within ten seconds.
3. Without pushing the brake pedal, push the ENGINE START/STOP button once to return
the ignition to the OFF/LOCK position.
NOTE:
If the indicator message illuminates when
you start the vehicle, the oil change indicator
system did not reset. If necessary, repeat this
procedure.DISPLAY MENU ITEMS
Push and release the up or down arrow
button until the desired selectable menu icon is
highlighted in the instrument cluster display.
Speedometer
Push and release the up or down arrow
button until the speedometer menu item is
highlighted in the instrument cluster display.
Push and release the right arrow button to
cycle the display between mph and km/h.
Vehicle Info
Push and release the up or down arrow
button until the Vehicle Info menu item is
highlighted in the instrument cluster display.
Push and release the right arrow button to
enter the submenus items of Vehicle Info.
Follow the directional prompts to access or
reset any of the following Vehicle Info submenu
items:
Tire Pressure
Coolant Temperature
Transmission Temperature — If Equipped
Oil Temperature
Oil Pressure
Exhaust Brake — If Equipped
Boost Pressure — If Equipped
Diesel Particulate Filter (DPF) — If Equipped
Oil Life
Fuel Filter Life — If Equipped
Battery Voltage
Gauge Summary
Engine Hours
Off-Road
Push and release the up or down arrow
button until the Off-Road menu icon is displayed
in the instrument cluster display. Push and
release the left or right arrow button to
scroll through the information submenus.
Drivetrain
Front Wheel Angle: displays the graphical
and numerical value of calculated
average front wheel angle from the
steering wheel orientation.
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96GETTING TO KNOW YOUR INSTRUMENT PANEL
Oil Life — If Equipped
Exhaust Brake — If Equipped
Turbo Boost — If Equipped
Fuel Filter Life — If Equipped
Center
None
Compass
Outside Temp
Time
Range To Empty
Average Econ
Current Econ
Trip A Distance
Trip B Distance
Trailer Trip — If Equipped
Audio
Speedometer
Menu Title Upper Right
None
Compass — If Equipped
Outside Temp
Time
Range To Empty
Average Econ
Current Econ
Trip A Distance
Trip B Distance
Trailer Trip — If Equipped
Trailer Brake — If Equipped
Oil Pressure — If Equipped
Coolant Temperature — If Equipped
Oil Temperature — If Equipped
Battery Voltage — If Equipped
Transmission Temperature — If Equipped
Oil Life — If Equipped
Exhaust Brake — If Equipped
Turbo Boost — If Equipped
Fuel Filter Life — If Equipped
Left Side — If Equipped
None
Range
Average Econ
Menu Icon
Coolant Temperature
Oil Temperature
Transmission Temperature
Oil Life
Fuel Filter Life — If Equipped
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GETTING TO KNOW YOUR INSTRUMENT PANEL97
Right Side — If Equipped
None
Range
Average Econ
Menu Icon
Coolant Temperature
Oil Temperature
Transmission Temperature
Oil Life
Fuel Filter Life — If Equipped
Lower Left — If Equipped
None
Compass
Outside Temp
Time
Range To Empty
Average Econ
Current Econ
Trip A Distance
Trip B Distance
Trailer Trip
Trailer Brake
Oil Pressure
Coolant Temperature
Oil Temperature
Battery Voltage
Transmission Temperature
Oil Life
Exhaust Brake — If Equipped
Turbo Boost — If Equipped
Fuel Filter Life — If Equipped
Lower Right — If Equipped
None
Compass
Outside Temp
Time
Range To Empty
Average Econ
Current Econ
Trip A Distance
Trip B Distance
Trailer Trip
Trailer Brake
Oil Pressure
Coolant Temperature
Oil Temperature
Battery Voltage
Transmission Temperature
Oil Life
Exhaust Brake — If Equipped
Turbo Boost — If Equipped
Fuel Filter Life — If Equipped
Restore Defaults
Cancel
Restore
3
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GETTING TO KNOW YOUR INSTRUMENT PANEL101
Commercial Settings — If Equipped
Commercial Settings allows the driver to set
and recall additional features when the
transmission is in PARK.
Push and release the up or down arrow
button until Commercial Settings displays in the
instrument cluster display.
Follow the prompts to enter the required PIN
and enter the Commercial Settings submenu.
NOTE:
If your vehicle is equipped with a touchscreen
radio, “Commercial Settings” will replace
“Vehicle Settings” in the instrument cluster
display. The Commercial Settings menu will only
include the settings below Ú page 228.Commercial Settings allows you to access the
following features (if equipped):
Power Take Off (PTO)
Remote Ignition
Idle Control
Backup Alarm
ParkSense
Aux Switches
PIN Setup
NOTE:
If the vehicle’s PIN is forgotten or not known,
see an authorized dealer to have the PIN reset.
DIESEL MESSAGES AND WARNINGS
Diesel Particulate Filter (DPF) Messages
The Cummins diesel engine meets all diesel
emissions standards, resulting in one of the
lowest emitting diesel engines ever produced.
To achieve these emissions standards, your
vehicle is equipped with a state-of-the-art
engine and exhaust system. These systems are
seamlessly integrated into your vehicle and
managed by the Powertrain Control Module
(PCM). The PCM manages engine combustion
to allow the exhaust system’s catalyst to trap
and burn Particulate Matter (PM) pollutants,
with no input or interaction on your part.
Calibrate Compass
Compass Cal Cancel; Calibrate
Fuel Saver Display Fuel Saver On; Off
Setting NamesSetting Names Abbreviated
(Left Submenu Layer) Submenus (Right Submenu Layer)
3
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114GETTING TO KNOW YOUR INSTRUMENT PANEL
Cold Ambient Derate Mode Indicator
Light — If Equipped
This indicator light will illuminate
when a derate (engine power
reduction) is activated for protection
of the turbocharger in cold ambient
temperatures.
Diesel Exhaust Brake Indicator Light — If
Equipped
This indicator light will illuminate
when the Diesel Exhaust Brake has
been activated, and is in full strength
mode Ú page 138.
4WD Lock Indicator Light
This light alerts the driver that the
vehicle is in the 4WD LOCK mode.
The front and rear driveshafts are
mechanically locked together, forcing
the front and rear wheels to rotate at the same
speed Ú page 153.
4WD Low Indicator Light — If Equipped
This light alerts the driver that the
vehicle is in the 4WD Low mode.
The front and rear driveshafts are
mechanically locked together forcing the front and rear wheels to rotate at the same
speed. Low range provides a greater gear
reduction ratio to provide increased torque at
the wheels Ú
page 153.
4WD High Indicator Light — If Equipped
This light alerts the driver that the
vehicle is in the 4WD High mode.
The front and rear driveshafts are
mechanically locked together forcing
the front and rear wheels to rotate at the same
speed.
NEUTRAL Indicator Light — If Equipped
This light alerts the driver that the
4WD power transfer case is in the
NEUTRAL mode and the front and rear
driveshafts are disengaged from the
powertrain.
Low Diesel Exhaust Fluid (DEF) Indicator
Light — If Equipped
The Low DEF Indicator will illuminate if
the vehicle is low on DEF
Ú
page 379.
Wait To Start Light — If Equipped
This indicator light will illuminate for
approximately two seconds when the
ignition is turned to the RUN position.
Its duration may be longer based on
colder operating conditions. Vehicle will not
initiate start until telltale is no longer displayed
Ú page 122.
NOTE:
The “Wait To Start” telltale may not illuminate if the
intake manifold temperature is warm enough.
Water In Fuel Indicator Light — If Equipped
The “Water In Fuel Indicator Light”
will illuminate when there is water
detected in the fuel filter. If this light
remains on, DO NOT start the vehicle
before you drain the water from the fuel filter to
prevent engine damage Ú page 375.
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124STARTING AND OPERATING
ENGINE START/STOP Button Functions — With
Driver’s Foot OFF The Brake Pedal (In PARK Or
NEUTRAL Position)
The ENGINE START/STOP button operates similar
to an ignition switch. It has three positions, OFF,
ACC, RUN. To change the ignition switch positions
without starting the vehicle and use the
accessories follow these steps:
1. Start with the ignition in the OFF position.
2. Push the ENGINE START/STOP button once
to change the ignition to the ACC position.
3. Push the ENGINE START/STOP button a second time to change the ignition to the
RUN position.
4. Push the ENGINE START/STOP button a third time to return the ignition to the OFF
position.Keyless Enter-N-Go Starting Procedure —
Engine Manifold Air Temperature
0°F To 66°F (–18°C to 19°C)
NOTE:
The temperature displayed in the instrument
cluster does not necessarily reflect the engine
manifold air temperature Ú page 90. When
engine temperatures fall below 66°F (19°C)
the “Wait To Start” telltale will remain on indi -
cating the intake air heater system is active.
Follow the steps in the “Normal Starting”
procedure except:
1. Pushing the engine start button with the driver’s foot on the brake will move the
ignition from OFF or ACC to RUN, and
will illuminate the "Wait to Start" telltale.
The engine will not immediately crank, this
is normal operation.
2. The “Wait to Start" telltale will remain on for a period of time that varies depending on
the engine temperature.
3. While the "Wait to Start" telltale is on, the instrument cluster will additionally display a
gauge or bar whose initial length represents the full "Wait to Start" time period. Its length
will decrease until it disappears when the
"Wait to Start" time has elapsed.
4. After the engine “Wait to Start” telltale goes off, the engine will automatically crank.
5. After engine start-up, check to see that there is oil pressure.
6. Release the parking brake and drive.CAUTION!
If the “Water in Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain the water from the fuel filters to avoid
engine damage Ú page 375.
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
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STARTING AND OPERATING125
NOTE:
Engine idle speed will automatically increase
to 1,000 RPM and engage the Variable
Geometry Turbocharger at low coolant
temperatures to improve engine warm-up.
The engine will not automatically crank after
the engine "Wait to Start" telltale goes off if a
door or the hood is ajar.
If the engine stalls, or if the ignition switch is
left ON for more than two minutes after the
“Wait to Start” telltale goes out, reset the
intake air heater by turning the ignition switch
to the OFF position for at least 5 seconds and
then back ON. Repeat steps 1 through 6 of
“Keyless Enter-N-Go Starting Procedure –
Engine Manifold Air Temperature 0°F To 66°F
(–18°C to 19°C).”
EXTREME COLD WEATHER
The Cummins Turbo Diesel engine is equipped
with several features designed to assist cold
weather starting and operation:
The engine block heater is a resistance heater
installed in the water jacket of the engine just
above and behind the oil filter. It requires a 110–115 Volt AC electrical outlet
with a grounded, three-wire extension cord.
NOTE:
The engine block heater cord is a factory
installed option. If your vehicle is not equipped,
heater cords are available from an authorized
Mopar dealer.
A 12 Volt heater built into the fuel filter hous -
ings aid in preventing fuel gelling. It is
controlled by a built-in thermostat.
An intake air heater system both improves
engine starting and reduces the amount of
white smoke generated by a warming engine.
NORMAL STARTING PROCEDURE —
E
NGINE MANIFOLD AIR TEMPERATURE
A
BOVE 66°F (19°C)
Observe the instrument panel cluster lights
when starting the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic
transmission. 3. Place the ignition switch in the ON position
and watch the instrument panel cluster
lights.
4. Place the ignition switch in the START position and crank the engine. Do not press
the accelerator during starting.
5. Check that the oil pressure warning light has turned off.
6. Release the parking brake.
CAUTION!
If the “Water in Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain the water from the fuel filters to avoid
engine damage Ú page 375.
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
4
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126STARTING AND OPERATING
STARTING PROCEDURE — ENGINE
M
ANIFOLD AIR TEMPERATURE 0°F TO
66°F (–18°C
TO 19°C)
NOTE:
The temperature displayed in the instrument
cluster does not necessarily reflect the engine
manifold air temperature Ú page 90. When
engine temperatures fall below 66°F (19°C)
the “Wait To Start” telltale will remain on indi -
cating the intake air heater system is active.
Follow the steps in the “Normal Starting”
procedure except:
1. The “Wait to Start” telltale will remain on for a period of time that varies depending
on the engine temperature.
2. While the “Wait to Start” telltale is on, the instrument cluster will additionally display a
gauge or bar whose initial length represents
the full “Wait to Start” time period. Its length
will decrease until it disappears when the
“Wait to Start” time has elapsed. 3. After the “Wait to Start” telltale goes off,
place the ignition switch in the START
position. Do not press the accelerator
during starting.
4. After engine start-up, check that the oil pressure warning light has turned off.
5. Release the parking brake and drive. NOTE:
Engine idle speed will automatically increase
to 1,000 RPM and engage the Variable
Geometry Turbocharger at low coolant
temperatures to improve engine warm-up.
Automatic equipped vehicles with optional
Keyless Enter-N-Go – If the ENGINE START/
STOP button is pushed once while in PARK
with the ignition off and driver’s foot on the
brake pedal, the vehicle will automatically
crank and start after the “Wait to Start” time
has elapsed. If it is desired to abort the start
process before it completes, the driver’s foot
should be fully removed from the brake pedal
prior to pushing the start button again in order
for the ignition to move directly to off.
If the engine stalls, or if the ignition switch is
left ON for more than two minutes after the
“Wait To Start” telltale goes out, reset the
intake air heater by turning the ignition switch
to the OFF position for at least five seconds
and then back ON. Repeat steps 1 through 5 of
“Starting Procedure – Engine Manifold Air
Temperature 0°F To 66°F (–18°C to 19°C).”
CAUTION!
If the “Water in Fuel Indicator Light” remains
on, DO NOT START the engine before you
drain the water from the fuel filters to avoid
engine damage Ú
page 375.
CAUTION!
Do not crank engine for more than 25 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position and
wait at least two minutes for the starter to cool
before repeating start procedure.
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