service interval RAM CHASSIS CAB 2023 Owners Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2023, Model line: CHASSIS CAB, Model: RAM CHASSIS CAB 2023Pages: 444, PDF Size: 20.51 MB
Page 100 of 444

98GETTING TO KNOW YOUR INSTRUMENT PANEL
Fuel Gauge
Hide Range
Show Range
Defaults (Restores All Settings To Default Settings)
Restore
Cancel
Commercial Settings — If Equipped
Commercial Settings allows the driver to set and
recall additional features when the transmission is
in PARK.
Push and release the up or down arrow
button until Commercial Settings displays in the
instrument cluster display.
Follow the prompts to enter the required PIN and
enter the Commercial Settings submenu.
NOTE:If your vehicle is equipped with a touchscreen
radio, “Commercial Settings” will replace “Vehicle
Settings” in the instrument cluster display. The
Commercial Settings menu will only include the
settings below Ú page 199. Commercial Settings allows you to access the
following features (if equipped):
Power Take Off (PTO)
Remote Ignition
Idle Control
Backup Alarm
ParkSense
Aux Switches
PIN Setup
NOTE:If the vehicle’s PIN is forgotten or not known, see
an authorized dealer to have the PIN reset.
DIESEL MESSAGES AND WARNINGS
Diesel Particulate Filter (DPF) Messages
The Cummins® diesel engine meets all diesel
emissions standards, resulting in one of the lowest
emitting diesel engines ever produced. To achieve
these emissions standards, your vehicle is
equipped with a state-of-the-art engine and
exhaust system. These systems are seamlessly
integrated into your vehicle and managed by the
Powertrain Control Module (PCM). The PCM
manages engine combustion to allow the exhaust
system’s catalyst to trap and burn Particulate
Matter (PM) pollutants, with no input or interaction
on your part.
Your vehicle has the ability to alert you to
additional maintenance required on your vehicle or
engine. The following messages may display in
your instrument cluster display:
Perform Service
— Your vehicle will require emis -
sions maintenance at a set interval. To help
remind you when this maintenance is due, the
instrument cluster display will display “Perform
Service”. When the “Perform Service” message
is displayed in the instrument cluster display it is
necessary to have the emissions maintenance
performed. Emissions maintenance may
include replacing the Closed Crankcase Ventila -
tion (CCV) filter element. The procedure for
clearing and resetting the "Perform Service"
indicator message is located in the appropriate
Service Information.
Favorite Menus
Trip Info Navigation Off Road
Trailer Tow –
If Equipped
(show/hide) Audio (show/
hide)
WARNING!
A hot exhaust system can start a fire if you park
over materials that can burn. Such materials
might be grass or leaves coming into contact
with your exhaust system. Do not park or
operate your vehicle in areas where your
exhaust system can contact anything that can
burn.
23_DPF_OM_EN_USC_t.book Page 98
Page 103 of 444

GETTING TO KNOW YOUR INSTRUMENT PANEL101
drive to the nearest authorized dealer and have
your vehicle serviced as soon as possible.
5 MPH Max Speed in 150 mi Service DEF
System See Dealer — This message will display
if the DEF system has not been serviced after
the “Service DEF System – See Dealer”
message is displayed. This message will contin -
uously display until the mileage counter reaches
zero, and will be accompanied by a periodic
chime. The message will continue to countdown
until it reaches zero unless the vehicle is
serviced. We recommend you drive to your
nearest authorized dealer and have your vehicle
serviced immediately.
NOTE:Under some circumstances this mileage counter
may start with a value of less than 150 miles
(241 km). For example, if recurring faults are
detected in a time interval of less than 40 hours,
the counter may restart at the value where it
stopped when a previous fault was temporarily
remedied, or at a minimum of 50 miles (80 km).
5 MPH Max Speed on Restart, Long Idle or
Refuel Service DEF See Dealer — This message
will continuously display when the mileage
counter reaches zero, and will be accompanied
by a periodic chime. The vehicle will only be capable of a maximum
speed of 5 mph upon the first of the following
conditions to occur:
If the vehicle is shutoff and restarted.
If the vehicle is idled for an extended period
of time, approximately one hour or greater.
If the system detects that the level of fuel in
the tank has increased.
5 MPH Max Speed Service DEF System See
Dealer
— This message will continuously display,
and will be accompanied by a periodic chime.
Although the vehicle can be started and placed
in gear, the vehicle will only operate at a
maximum speed of 5 mph. Your vehicle will
require towing, see an authorized dealer for
service.
NOTE:When this message is displayed, the engine can
still be started. However, the vehicle will only
operate at a maximum speed of 5 mph.
Incorrect DEF Detected See Dealer — This
message will display when the fault is initially
detected, each time the vehicle is started, and
periodically during driving. The message will be
accompanied by a single chime. We recom -
mend you drive to the nearest authorized dealer
and have your vehicle serviced as soon as
possible.
BATTERY SAVER ON/BATTERY SAVER
M
ODE MESSAGE — ELECTRICAL LOAD
R
EDUCTION ACTIONS — IF EQUIPPED
This vehicle is equipped with an Intelligent Battery
Sensor (IBS) to perform additional monitoring of
the electrical system and status of the vehicle
battery.
In cases when the IBS detects charging system
failure, or the vehicle battery conditions are
deteriorating, electrical load reduction actions will
take place to extend the driving time and distance
of the vehicle. This is done by reducing power to or
turning off non-essential electrical loads.
Load reduction is only active when the engine is
running. It will display a message if there is a risk
of battery depletion to the point where the vehicle
may stall due to lack of electrical supply, or will not
restart after the current drive cycle.
When load reduction is activated, the message
“Battery Saver On Some Systems May Have
Reduced Power” will appear in the instrument
cluster.
These messages indicate the vehicle battery has a
low state of charge and continues to lose electrical
charge at a rate that the charging system cannot
sustain.
3
23_DPF_OM_EN_USC_t.book Page 101
Page 150 of 444

148STARTING AND OPERATING
HYDRAULIC POWER STEERING
The standard power steering system provides
increased vehicle response and ease of
maneuverability in tight spaces. The system will
provide mechanical steering capability if power
assist is lost.
If for some reason the power assist is interrupted,
it will still be possible to steer your vehicle. Under
these conditions, you will observe a substantial
increase in steering effort, especially at very low
vehicle speeds and during parking maneuvers.
NOTE:
Increased noise levels at the end of the steering
wheel travel are considered normal and do not
indicate that there is a problem with the power
steering system.
Upon initial start-up in cold weather, the power
steering pump may make noise for a short
amount of time. This is due to the cold, thick
fluid in the steering system. This noise should
be considered normal, and it does not in any
way damage the steering system.
POWER STEERING FLUID CHECK
Checking the power steering fluid level at a defined
service interval is not required. The fluid should
only be checked if a leak is suspected, abnormal
noises are apparent, and/or the system is not
functioning as anticipated. Check fluid level when
the engine is cold and off. Coordinate inspection
efforts through an authorized dealer. If necessary, add fluid to restore to the proper
indicated level. With a clean cloth, wipe any spilled
fluid from all surfaces Ú
page 421.
CRUISE CONTROL SYSTEMS — IF EQUIPPED
Your vehicle may be equipped with the Cruise
Control system, or the Adaptive Cruise Control
(ACC) system:
Cruise Control will keep your vehicle at a
constant preset speed.
Adaptive Cruise Control (ACC) will adjust the
vehicle speed up to the preset speed to main -
tain a distance with the vehicle ahead.
NOTE:
In vehicles equipped with ACC, if ACC is not
enabled, Fixed Speed Cruise Control will not
detect vehicles directly ahead of you. Always be
aware of the feature selected.
CAUTION!
Prolonged operation of the steering system at
the end of the steering wheel travel will increase
the steering fluid temperature and it should be
avoided when possible. Damage to the power
steering pump may occur.
WARNING!
Fluid level should be checked on a level surface
and with the engine off to prevent injury from
moving parts and to ensure accurate fluid level
reading. Do not overfill. Use only manufacturer's
recommended power steering fluid.
CAUTION!
Do not use chemical flushes in your power
steering system as the chemicals can damage
your power steering components. Such damage
is not covered by the New Vehicle Limited
Warranty.
23_DPF_OM_EN_USC_t.book Page 148
Page 299 of 444

SAFETY297
Air Bag Warning Light
The Occupant Restraint Controller (ORC)
monitors the readiness of the electronic
parts of the air bag system whenever the
ignition switch is in the START or ON/RUN
position. If the ignition switch is in the OFF position
or in the ACC position, the air bag system is not on
and the air bags will not inflate.
The ORC contains a backup power supply system
that may deploy the air bag system even if the
battery loses power or it becomes disconnected
prior to deployment.
The ORC turns on the Air Bag Warning Light in the
instrument panel for approximately four to eight
seconds for a self-check when the ignition switch is
first in the ON/RUN position. After the self-check,
the Air Bag Warning Light will turn off. If the ORC
detects a malfunction in any part of the system, it
turns on the Air Bag Warning Light, either
momentarily or continuously. A single chime will
sound to alert you if the light comes on again after
initial startup.
The ORC also includes diagnostics that will
illuminate the instrument panel Air Bag Warning
Light if a malfunction is detected that could affect
the air bag system. The diagnostics also record the
nature of the malfunction. While the air bag system
is designed to be maintenance free, if any of the following occurs, have an authorized dealer
service the air bag system immediately.The Air Bag Warning Light does not come on
during the four to eight seconds when the igni
-
tion switch is first in the ON/RUN position.
The Air Bag Warning Light remains on after the
four to eight-second interval.
The Air Bag Warning Light comes on intermit -
tently or remains on while driving.
NOTE:If the speedometer, tachometer, or any engine
related gauges are not working, the Occupant
Restraint Controller (ORC) may also be disabled. In
this condition the air bags may not be ready to
inflate for your protection. Have an authorized
dealer service the air bag system immediately.
Redundant Air Bag Warning Light
If a fault with the Air Bag Warning Light
is detected, which could affect the
Supplemental Restraint System (SRS),
the Redundant Air Bag Warning Light
will illuminate on the instrument panel. The
Redundant Air Bag Warning Light will stay on until
the fault is cleared. In addition, a single chime will
sound to alert you that the Redundant Air Bag
Warning Light has come on and a fault has been
detected. If the Redundant Air Bag Warning Light
comes on intermittently or remains on while driving
have an authorized dealer service the vehicle
immediately Ú page 102.
Front Air Bags
This vehicle has front air bags and lap/shoulder
belts for both the driver and front passenger. The
front air bags are a supplement to the seat belt
restraint systems. The driver front air bag is
mounted in the center of the steering wheel. The
passenger front air bag is mounted in the
instrument panel, above the glove compartment.
WARNING!
Ignoring the Air Bag Warning Light in your
instrument panel could mean you won’t have the
air bag system to protect you in a collision. If the
light does not come on as a bulb check when the
ignition is first turned on, stays on after you start
the vehicle, or if it comes on as you drive, have
an authorized dealer service the air bag system
immediately.
6
23_DPF_OM_EN_USC_t.book Page 297
Page 344 of 444

342
SERVICING AND MAINTENANCE
SCHEDULED SERVICING
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it
is time to change your engine oil by displaying the
words “Oil Change Due” in your instrument cluster
display. The engine oil change indicator system is
duty cycle based, which means the engine oil
change interval may fluctuate depending on your
personal driving style. Failure to change the engine
oil per the maintenance schedule can result in
internal engine damage.
An authorized dealer will reset the oil change
indicator message after completing the scheduled
oil change. If a scheduled oil change is performed
by someone other than an authorized dealer, the
message can be reset by referring to the steps
described under instrument cluster display
Úpage 89. For Gasoline Engines, under no circumstances
should oil change intervals exceed 8,000 miles
(13,000 km), 12 months or 350 hours of engine
run time, whichever comes first. The 350 hours of
engine run or idle time is generally only a concern
for fleet customers.
For Diesel Engines, under no circumstances
should oil change intervals exceed 15,000 miles
(24,000 km) or 12 months, whichever comes first
or sooner if prompted by the oil change indicator
system.
NOTE:
It is recommended that every 3,000 miles
(4,800 km), check the engine oil level at least
30 minutes after a fully warmed engine is shut
off. Checking the oil level while the vehicle is on
level ground will improve the accuracy of the oil
level reading. Add oil only when the level is at or
below the ADD or MIN mark.
Severe service (high ambient temperature,
short trips, heavy loading, trailer towing,
off-road, or law enforcement use) may reduce
oil change intervals.
For Diesel Engines, configured with optional B20
capability are operated with greater than 5% levels
of biodiesel, the oil change interval must not
exceed 12,500 miles (20,000 km) or 400 hours,
whichever comes first under any circumstances.
See the Fuel Requirements section for more
information regarding operation with biodiesel
blend (B6-B20) fuel meeting ASTM specification
D-7467.
Perform Service Indicator — Diesel Engine
Your vehicle will require emissions maintenance at
a set interval. To help remind you when this
maintenance is due, the instrument cluster will
display “Perform Service”. When the “Perform
Service” message is displayed on the instrument
cluster it is necessary to have the emissions
maintenance performed. Emissions maintenance
may include replacing the Closed Crankcase
Ventilation (CCV) filter element. The procedure for
clearing and resetting the “Perform Service”
indicator message is located in the appropriate
Service Information.
CAUTION!
Failure to perform the required maintenance
items may result in damage to the vehicle.
23_DPF_OM_EN_USC_t.book Page 342
Page 347 of 444

SERVICING AND MAINTENANCE345
Replace spark plugs.
1X
Flush and replace the engine coolant at
10 years or 150,000 miles (240,000 km)
whichever comes first. X
X
Change the automatic transmission fluid
(AS66RCTransmission Only). X
X X
Inspect the transfer case fluid, change for
any of the following: police, taxi, fleet, or
frequent trailer towing. X
X
Change the transfer case fluid. X
Inspect and replace PCV valve if necessary.
X
1. The spark plug change interval is mileage based only, yearly intervals do not apply.
Mileage Or Time Passed
(Whichever Comes First)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have
any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and affect vehicle handling and performance. This could
cause an accident.
8
23_DPF_OM_EN_USC_t.book Page 345
Page 351 of 444

SERVICING AND MAINTENANCE349
Replace Crankcase Ventilation
Filter (CCV). X
X
Flush and replace power steering
fluid. X
Flush and replace engine coolant.
*** X
1. Under no circumstances should oil change intervals exceed 15,000 miles (24,000 km) or 12 months or 500 Hours, whichever comes first.
2. Under no circumstances should the engine air cleaner filter exceed 30,000 miles (48,000 km) or 24 months, whichever comes first.
Mileage Or Time Passed
(Whichever Comes First):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
WARNING!
You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have
any doubt about your ability to perform a service job, take your vehicle to a competent mechanic.
Failure to properly inspect and maintain your vehicle could result in a component malfunction and affect vehicle handling and performance. This could
cause an accident.
CAUTION!
***The manufacturer highly recommends that all cooling system service, maintenance, and repairs be performed by your local authorized dealer.
8
23_DPF_OM_EN_USC_t.book Page 349
Page 356 of 444

354SERVICING AND MAINTENANCE
Engine Oil Selection — Diesel Engine
Use only the manufacturer's recommended fluid
Úpage 419.
American Petroleum Institute (API)
Approved Engine Oil
These symbols mean that the oil has been certified
by the API. The manufacturer only recommends API
trademark oils.
The API Starburst trademark certifies
0W-20, 0W-30 and 5W-30 engine oils.
The API Donut trademark certifies
0W-40 and 5W-40 engine oil.
For diesel engines, oils with a high ash
content may produce damaging
deposits on cylinder head valves and/or
after-treatment system damage. A maximum
sulfated ash content of 1.00 mass % is
recommended for all oil used in the engine.
The same oil change interval is to be followed for
synthetic oil as for petroleum-based oil. Also,
synthetic oil must meet the same performance
specifications as petroleum oil.
Synthetic Engine Oils
Your engine was designed for synthetic engine oils,
only use synthetic API approved engine oils.
Synthetic engine oils which do not have both the
correct API trademark and the correct SAE viscosity
grade numbers should not be used.
Materials Added To Engine Oil
The manufacturer strongly recommends against
the addition of any additives (other than leak
detection dyes) to the engine oil. Engine oil is an
engineered product and its performance may be
impaired by supplemental additives.
Disposing Of Used Engine Oil And Oil
Filters
Care should be taken in disposing of used engine
oil and oil filters from your vehicle. Used oil and oil
filters, indiscriminately discarded, can present a
problem to the environment. Contact an
authorized dealer, service station or governmental
agency for advice on how and where used oil and
oil filters can be safely discarded in your area.
ENGINE OIL FILTER
The engine oil filter should be replaced with a new
filter at every engine oil change.
Engine Oil Filter Selection
A full-flow type disposable oil filter should be used
for replacement. The quality of replacement filters
varies considerably. We recommend using a
Mopar® Engine Oil Filter. If a Mopar® Engine Oil
Filter is unavailable only use filters that meet or
exceed SAE/USCAR-36 Filter Performance
Requirements.
CAUTION!
Do not use chemical flushes in your engine oil as
the chemicals can damage your engine. Such
damage is not covered by the New Vehicle
Limited Warranty.
23_DPF_OM_EN_USC_t.book Page 354
Page 357 of 444

SERVICING AND MAINTENANCE355
ENGINE AIR CLEANER FILTER
For the proper maintenance intervals Úpage 344.
NOTE:Be sure to follow the “Severe Duty Conditions”
maintenance interval if applicable.
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner
filters varies considerably. Only high quality filters
should be used to ensure most efficient service.
Mopar® engine air cleaner filters are a high quality
filter and are recommended.
Engine Air Cleaner Filter Inspection And
Replacement— Gasoline Engine
NOTE:When replacing the engine air cleaner filter on
vehicles equipped with a 6.4L gasoline engine,
replace with a dry (non-oiled) filter only.
Engine Air Cleaner Filter Removal
1. With suitable tool fully loosen (six) fasteners
on engine air cleaner filter cover.
Engine Air Cleaner Filter
2. Lift the engine air cleaner filter cover to access
the engine air cleaner filter.
3. Remove the engine air cleaner filter from the housing assembly.
Engine Air Cleaner Filter Assembly
WARNING!
The air induction system (air cleaner, hoses,
etc.) can provide a measure of protection in the
case of engine backfire. Do not remove the air
induction system (air cleaner, hoses, etc.)
unless such removal is necessary for repair or
maintenance. Make sure that no one is near
the engine compartment before starting the
vehicle with the air induction system (air
cleaner, hoses, etc.) removed. Failure to do so
can result in serious personal injury.
1 — Fasteners
2 — Engine Air Cleaner Filter Cover
1 — Engine Air Cleaner Filter Cover
2 — Engine Air Cleaner Filter
8
23_DPF_OM_EN_USC_t.book Page 355
Page 365 of 444

SERVICING AND MAINTENANCE363
1. Ensure engine is turned off.
2. Place drain pan under the fuel filter drain hose.
3. Open the water drain valve one full turn counterclockwise and completely drain fuel
and water into the approved container.
4. Close the water drain valve.
5. Remove lid using a socket or strap wrench. Rotate counterclockwise for removal. Remove
used o-ring and discard it.
6. Remove the used filter cartridge from the housing and dispose of according to your local
regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with clean engine
oil.
NOTE:Water In Fuel (WIF) sensor is re-usable. Service kit
comes with new o-ring for filter canister and WIF
sensor.
PRIMING IF THE ENGINE HAS RUN OUT
O
F FUEL
1. Add a substantial amount of fuel to the tank,
approximately 2 to 5 gal (8 L to 19 L).
2. Three priming cycles must be completed. Turn ignition to the RUN position and wait approxi -
mately 30 seconds. This will activate the in
tank fuel pump. Turn the ignition switch to the
off position, and leave off for at least 30
seconds. Repeat this procedure three times
before cranking the engine.
3. Start the engine using the “Normal Starting” procedure Ú page 117.
4. Once the engine starts, allow the engine to idle for a minimum of 30 seconds.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
WARNING!
Do not open the high pressure fuel system with
the engine running. Engine operation causes
high fuel pressure. High pressure fuel spray can
cause serious injury or death.
CAUTION!
Do not engage the starter motor for more than
15 seconds at a time. Allow two minutes
between the cranking intervals.
WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain
conditions and be hazardous or explosive when
mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or gasoline,
the use of these fuels can cause damage to the
fuel system.
8
23_DPF_OM_EN_USC_t.book Page 363