engine Ram ProMaster City 2020 Manual Online

254 SERVICING AND MAINTENANCE
(Continued)
Under normal operating conditions, the catalytic converter
will not require maintenance. However, it is important to
keep the engine properly tuned to ensure proper catalyst
operation and prevent possible catalyst damage.
NOTE:
Intentional tampering with emissions control systems can
result in civil penalties being assessed against you.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe and
abnormal catalyst overheating. If this occurs, stop the
vehicle, turn off the engine and allow it to cool. Service,
including a tune-up to manufacturer's specifications, should
be obtained immediately.
WARNING!
• Exhaust gases can injure or kill. They contain carbon monoxide (CO), which is colorless and odorless.
Breathing it can make you unconscious and can eventu -
ally poison you. To avoid breathing CO, refer to “Safety
Tips” in “Safety” for further information.
• A hot exhaust system can start a fire if you park over materials that can burn. Such materials might be grass
or leaves coming into contact with your exhaust system.
Do not park or operate your vehicle in areas where your
exhaust system can contact anything that can burn.
CAUTION!
• The catalytic converter requires the use of unleaded fuel only. Leaded gasoline will destroy the effective -
ness of the catalyst as an emissions control device and
may seriously reduce engine performance and cause
serious damage to the engine.
• Damage to the catalytic converter can result if your vehicle is not kept in proper operating condition. In the
event of engine malfunction, particularly involving
engine misfire or other apparent loss of performance,
have your vehicle serviced promptly. Continued opera -
tion of your vehicle with a severe malfunction could
cause the converter to overheat, resulting in possible
damage to the converter and vehicle. CAUTION!
(Continued)
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SERVICING AND MAINTENANCE 255
(Continued)
To minimize the possibility of catalytic converter damage:
• Do not interrupt the ignition when the transmission is ingear and the vehicle is in motion.
• Do not try to start the vehicle by pushing or towing the vehicle.
• Do not idle the engine with any ignition components disconnected or removed, such as when diagnostic testing,
or for prolonged periods during very rough idle or
malfunctioning operating conditions.
Cooling System
Engine Coolant Checks
Check the engine coolant (antifreeze) protection every
12 months (before the onset of freezing weather, where
applicable). If the engine coolant (antifreeze) is dirty, the
system should be drained, flushed, and refilled with fresh
OAT coolant (conforming to MS.90032) by an authorized
dealer. Check the front of the A/C condenser for any accu-
mulation of bugs, leaves, etc. If dirty, clean by gently
spraying water from a garden hose vertically down the face
of the condenser.
Check the engine cooling system hoses for brittle rubber,
cracking, tears, cuts, and tightness of the connection at the
coolant recovery bottle and radiator. Inspect the entire
system for leaks. DO NOT REMOVE THE COOLANT PRES -
SURE CAP WHEN THE COOLING SYSTEM IS HOT.
WARNING!
• You or others can be badly burned by hot engine coolant (antifreeze) or steam from your radiator. If you
see or hear steam coming from under the hood, do not
open the hood until the radiator has had time to cool.
Never open a cooling system pressure cap when the
radiator or coolant bottle is hot.
• Keep hands, tools, clothing, and jewelry away from the radiator cooling fan when the hood is raised. The fan
starts automatically and may start at any time, whether
the engine is running or not.
• When working near the radiator cooling fan, discon -
nect the fan motor lead or turn the ignition to the OFF
mode. The fan is temperature controlled and can start at
any time the ignition is in the ON mode.
WARNING! (Continued)
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256 SERVICING AND MAINTENANCE
Cooling System — Drain, Flush And Refill
NOTE:
Some vehicles require special tools to add coolant properly.
Failure to fill these systems properly could lead to severe
internal engine damage. If any coolant is needed to be added
to the system please contact an authorized dealer.
If the engine coolant (antifreeze) is dirty or contains visible
sediment, have an authorized dealer clean and flush with
OAT coolant (antifreeze) (conforming to MS.90032).
Refer to the “Maintenance Plan” in this section for the proper
maintenance intervals.
Selection Of Coolant
Refer to “Fluids And Lubricants” in “Technical Specifica-
tions” for further information.
NOTE:
• Mixing of engine coolant (antifreeze) other than specified Organic Additive Technology (OAT) engine coolant (anti -
freeze), may result in engine damage and may decrease
corrosion protection. Organic Additive Technology (OAT)
engine coolant is different and should not be mixed with
Hybrid Organic Additive Technology (HOAT) engine
coolant (antifreeze) or any “globally compatible” coolant (antifreeze). If a non-OAT engine coolant (antifreeze) is
introduced into the cooling system in an emergency, the
cooling system will need to be drained, flushed, and
refilled with fresh OAT coolant (conforming to MS.90032),
by an authorized dealer as soon as possible.
• Do not use water alone or alcohol-based engine coolant (antifreeze) products. Do not use additional rust inhibitors
or antirust products, as they may not be compatible with
the radiator engine coolant and may plug the radiator.
• This vehicle has not been designed for use with propylene glycol-based engine coolant (antifreeze). Use of propylene
glycolbased engine coolant (antifreeze) is not recom -
mended.
• Some vehicles require special tools to add coolant prop -
erly. Failure to fill these systems properly could lead to
severe internal engine damage. If any coolant is needed to
be added to the system please contact an authorized
dealer.
Adding Coolant
Your vehicle has been built with an improved engine coolant
(OAT coolant conforming to MS.90032) that allows extended
maintenance intervals. This engine coolant (antifreeze) can
be used up to 10 years or 150,000 miles (240,000 km) before
replacement. To prevent reducing this extended
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SERVICING AND MAINTENANCE 257
maintenance period, it is important that you use the same
engine coolant (OAT coolant conforming to MS.90032)
throughout the life of your vehicle.
Please review these recommendations for using Organic
Additive Technology (OAT) engine coolant (antifreeze) that
meets the requirements of FCA Material Standard MS.90032.
When adding engine coolant (antifreeze):
• We recommend using Mopar Antifreeze/Coolant 10Year/150,000 Mile (240,000 km) Formula OAT (Organic
Additive Technology) that meets the requirements of FCA
Material Standard MS.90032.
• Mix a minimum solution of 50% OAT engine coolant that meets the requirements of FCA Material Standard
MS.90032 and distilled water. Use higher concentrations
(not to exceed 70%) if temperatures below −34°F (−37°C)
are anticipated. Please contact an authorized dealer for
assistance.
• Use only high purity water such as distilled or deionized water when mixing the water/engine coolant (antifreeze)
solution. The use of lower quality water will reduce the
amount of corrosion protection in the engine cooling
system. NOTE:
• It is the owner's responsibility to maintain the proper level
of protection against freezing according to the tempera -
tures occurring in the area where the vehicle is operated.
• Some vehicles require special tools to add coolant prop -
erly. Failure to fill these systems properly could lead to
severe internal engine damage. If any coolant is needed to
be added to the system, please contact a local authorized
dealer.
• Mixing engine coolant (antifreeze) types is not recom -
mended and can result in cooling system damage. If
HOAT and OAT coolant are mixed in an emergency, have
a authorized dealer drain, flush, and refill with OAT
coolant (conforming to MS.90032) as soon as possible.
Cooling System Pressure Cap

The cap must be fully tightened to prevent loss of engine coolant
(antifreeze), and to ensure that engine coolant (antifreeze) will
return to the radiator from the coolant recovery tank.

The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
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258 SERVICING AND MAINTENANCE
The image on the coolant system pressure cap is a
reminder that the radiator contains hot engine
coolant under pressure.
Disposal Of Used Coolant
Used ethylene glycol-based coolant (antifreeze) is a regu-
lated substance requiring proper disposal. Check with your
local authorities to determine the disposal rules for your
community. To prevent ingestion by animals or children, do
not store ethylene glycol-based coolant in open containers or
allow it to remain in puddles on the ground. If ingested by a
child or pet, seek emergency assistance immediately. Clean
up any ground spills immediately. Coolant Level
The coolant expansion bottle provides a quick visual method
for determining that the coolant level is adequate. With the
engine OFF and cold, the level of the engine coolant (anti
-
freeze) in the bottle should be between the “MIN” and
“MAX” marks.
The radiator normally remains completely full, so there is no
need to remove the radiator/coolant pressure cap unless
checking for engine coolant (antifreeze) freeze point or
replacing coolant. Advise your service attendant of this. As
long as the engine operating temperature is satisfactory, the
coolant bottle need only be checked once a month.
When additional engine coolant (antifreeze) is needed to
maintain the proper level, only OAT coolant that meets the
requirements of FCA Material Standard MS.90032 should be
added to the coolant bottle. Do not overfill.
WARNING!
• Do not open hot engine cooling system. Never add engine coolant (antifreeze) when the engine is over -
heated. Do not loosen or remove the cap to cool an over -
heated engine. Heat causes pressure to build up in the
cooling system. To prevent scalding or injury, do not
remove the pressure cap while the system is hot or
under pressure.
• Do not use a pressure cap other than the one specified for your vehicle. Personal injury or engine damage may
result.
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SERVICING AND MAINTENANCE 259
Points To Remember
NOTE:
When the vehicle is stopped after a few miles/kilometers of
operation, you may observe vapor coming from the front of
the engine compartment. This is normally a result of mois-
ture from rain, snow, or high humidity accumulating on the
radiator and being vaporized when the thermostat opens,
allowing hot engine coolant (antifreeze) to enter the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be safely
driven. The vapor will soon dissipate.
• Do not overfill the coolant expansion bottle.
• Check the coolant freeze point in the radiator and in the coolant expansion bottle. If engine coolant (antifreeze)
needs to be added, the contents of the coolant expansion
bottle must also be protected against freezing.
• If frequent engine coolant (antifreeze) additions are required, the cooling system should be pressure tested for
leaks. • Maintain engine coolant (antifreeze) concentration at a
minimum of 50% OAT coolant (conforming to MS.90032)
and distilled water for proper corrosion protection of your
engine which contains aluminum components.
• Make sure that the coolant expansion bottle overflow hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is equipped with air conditioning, keep the front of the
condenser clean.
• Do not change the thermostat for Summer or Winter oper -
ation. If replacement is ever necessary, install ONLY the
correct type thermostat. Other designs may result in unsat -
isfactory engine coolant (antifreeze) performance, poor
gas mileage, and increased emissions.
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SERVICING AND MAINTENANCE 261
Power Steering Fluid
Check the fluid level with the vehicle on flat ground and
engine cold. Fluid should be between MIN and MAX refer-
ences on the reservoir body.
The level may go over the MAX line when oil is hot.
If topping off is required, make sure the oil you use is
approved. Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information. NOTE:
Power steering fluid consumption is very low. If you need to
top off your fluid often and multiple times, have your system
inspected by an authorized dealer.
Automatic Transmission
Selection Of Lubricant
It is important to use the proper transmission fluid to ensure
optimum transmission performance and life. Use only the
manufacturer's specified transmission fluid. Refer to “Fluids
And Lubricants” in “Technical Specifications” for fluid spec
-
ifications. It is important to maintain the transmission fluid
at the correct level using the recommended fluid.
NOTE:
No chemical flushes should be used in any transmission;
only the approved lubricant should be used.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
• Do not allow petroleum based fluid to contaminate the brake fluid. Brake seal components could be damaged,
causing partial or complete brake failure. This could
result in a collision.
WARNING! (Continued)WARNING!
Because it is flammable, do not allow the power steering
fluid to come into contact with hot engine parts
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262 SERVICING AND MAINTENANCE
Special Additives
The manufacturer strongly recommends against using any
special additives in the transmission. Automatic Transmis-
sion Fluid (ATF) is an engineered product and its perfor -
mance may be impaired by supplemental additives.
Therefore, do not add any fluid additives to the transmis -
sion. Avoid using transmission sealers as they may
adversely affect seals. Fluid Level Check
The fluid level is preset at the factory and does not require
adjustment under normal operating conditions. Routine
fluid level checks are not required; therefore the transmis
-
sion has no dipstick. An authorized dealer can check your
transmission fluid level using special service tools. If you
notice fluid leakage or transmission malfunction, visit an
authorized dealer immediately to have the transmission
fluid level checked. Operating the vehicle with an improper
fluid level can cause severe transmission damage.
CAUTION!
Using a transmission fluid other than the manufacturer’s
recommended fluid may cause deterioration in
transmission shift quality and/or torque converter
shudder. Refer to “Fluids And Lubricants” in “Technical
Specifications” for fluid specifications.
CAUTION!
Do not use chemical flushes in your transmission as the
chemicals can damage your transmission components.
Such damage is not covered by the New Vehicle Limited
Warranty.
CAUTION!
If a transmission fluid leak occurs, visit an authorized
dealer immediately. Severe transmission damage may
occur. An authorized dealer has the proper tools to adjust
the fluid level accurately.
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TECHNICAL SPECIFICATIONS 295
BRAKE SYSTEM
Your vehicle is equipped with dual hydraulic brake systems.
If either of the two hydraulic systems loses normal capa-
bility, the remaining system will still function. However,
there will be some loss of overall braking effectiveness. You
may notice increased pedal travel during application, greater
pedal force required to slow or stop, and potential activation
of the “Brake System Warning Light”.
In the event power assist is lost for any reason (i.e., repeated
brake applications with the engine off), the brakes will still
function. However, the effort required to brake the vehicle
will be much greater than that required with the power
system operating.
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to ensure that
the wheel is properly mounted to the vehicle. Any time a
wheel has been removed and reinstalled on the vehicle, the
lug nuts/bolts should be torqued using a properly calibrated
torque wrench using a high quality six sided (hex) deep wall
socket.
Torque Specifications
**Use only an authorized dealer recommended lug nuts/
bolts and clean or remove any dirt or oil before tightening. Lug Nut/Bolt Torque
**Lug Nut/Bolt
SizeLug Nut/Bolt
Socket Size
63 Ft-Lbs (86 N·m)
Steel Wheels Only
89 Ft-Lbs (120 N·m)
Aluminum Wheels
Only M12 x 1.25 17 mm
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TECHNICAL SPECIFICATIONS 297
FUEL REQUIREMENTS
2.4L Engine
All available gasoline engines are designed to meet
all emissions regulations and provide excellent fuel
economy and performance when using high quality
unleaded “regular” gasoline having a octane rating of 87
using the (R+M)/2 method. The use of premium gasoline is
not recommended, as it will not provide any benefit over
regular gasoline in these engines.
While operating on gasoline with an octane number of 87,
hearing a light knocking sound from the engine is not a cause
for concern. However, if the engine is heard making a heavy
knocking sound, see your dealer immediately. Use of gaso -
line with an octane number lower than 87 can cause engine
failure and may void or not be covered by the New Vehicle
Limited Warranty.
Poor quality gasoline can cause problems such as hard
starting, stalling, and hesitations. If you experience these
symptoms, try another brand of gasoline before considering
service for the vehicle.
Reformulated Gasoline
Many areas of the country require the use of cleaner burning
gasoline referred to as “Reformulated Gasoline”. Reformu-
lated gasoline contains oxygenates and are specifically
blended to reduce vehicle emissions and improve air quality.
The use of reformulated gasoline is recommended. Properly
blended reformulated gasoline will provide improved
performance and durability of engine and fuel system
components.
Gasoline/Oxygenate Blends
Some fuel suppliers blend unleaded gasoline with oxygen -
ates such as ethanol.
CAUTION!

DO NOT use E-85, gasoline containing methanol, or
gasoline containing more than 15% ethanol (E-15). Use
of these blends may result in starting and drivability
problems, damage critical fuel system components,
cause emissions to exceed the applicable standard,
and/or cause the Malfunction Indicator Light to
illuminate. Please observe pump labels as they should
clearly communicate if a fuel contains greater than
15% ethanol (E-15).

8
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