ABS RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work User Guide

LOWER STRUCTURE
Rear shock absorber reinforcement
41Q
PRB4137
INTRODUCTION
For a rear impact, the replacement of this part is a
complementary operation to the replacement of
the rear end panel.
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part only.
JOINTS WITH:
Rear shock absorber reinforcement
Rear end cross member
PARTS CONCERNED (thickness in mm):
1Rear shock absorber reinforcement 1
2Rear end cross member 1.2
3Towing ring (left hand side) 1.5
4Rear side member extension 1.5
41-58

LOWER STRUCTURE
Rear shock absorber reinforcement
41Q
13352R13351R1
A
CAT13327R6
B
12
CAT13327R5
23
14
41-59

LOWER STRUCTURE
Complete rear side member
41T
PRB4140
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the side panel
with lining and the inner wheel arch for a rear
side impact.
It requires the partial replacement of the rear
floor, rear section and the front cross member of
the rear floor .
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
- side member rear reinforcement,
- towing ring (left hand side),
- rear side member extension ,
- upper shock absorber gusset,
- rear axle assembly mounting unit,
- upper gusset of rear axle assembly mounting,
- side member reinforcement,
- sill panel closure panel, rear section.
JOINTS WITH:
Sill panel closure panel
Centre cross member
Rear floor stiffener
PARTS CONCERNED (thickness in mm):
1Rear side member 1.5
2Rear floor 1
3Centre cross member 1.5
4Sill panel closure panel 1.2
5Sill panel closure panel,
rear section 1.5
6Rear floor stiffener 1
7Rear shock absorber lower gusset 1.5
41-63

LOWER STRUCTURE
Rear floor unit
41W
PRB4143
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the rear end pa-
nel for a rear impact.
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
- rear end cross member,
- rear floor centre cross member,
- rear floor front cross member,
- rear floor,
- rear floor stiffener ,
- complete rear side members
JOINTS WITH:
Side floor
Tunnel
Sill panel closure panel
Side panel lining
Rear wheel arch
PARTS CONCERNED (thickness in mm):
1Side floor 0.8
2Tunnel 1.2
3Rear floor, rear section 1
4Sill panel closure panel 1.2
5Side panel lining 0.7
6Wheel arch 1
7Sill panel closure panel, rear section 1.5
8Rear floor front cross member 0.8
9Side panel 0.8
10Spring bumper mounting
reinforcement 1.5
11Spring bumper mounting 1.5
12Shock absorber mounting upper
reinforcement 1.2
41-71

UPPER FRONT STRUCTURE
Cowl side panel (pillar lining), part section
42C
PRB4210
INTRODUCTION
The replacement of this part is a complementary
operation for a frontal impact to a headlight car-
rier panel.
It will be partially replaced according to the cut on
the diagram and the method below.
The replacement of this part also requires the re-
placement of the cowl side panel upper reinforce-
ments.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Cowl side panel , part assembled with :
- front wing mounting,
- impact retainer reinforcement (bonnet),
- dashboard mounting support,
- shock absorber cup height adjuster reinforce-
ment .
2 - Cowl side panel upper reinforcement, front
section.
3 - Cowl side panel upper reinforcement, rear
section.
JOINTS WITH :
Engine support plate
Shock absorber cup
Plenum chamber
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1.5
2Engine support plate 2
3Shock absorber cup 2
4Plenum chamber 1
5 Shock absorber cup height adjuster 1or
42-5

UPPER FRONT STRUCTURE
Cowl side panel upper reinforcement
42D
PRB4211
INTRODUCTION
The replacement of this part is complementary to
the headlight carrier panel for a frontal impact.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Parts only :
1 - Cowl side panel upper reinforcement, front
section.
2 - Cowl side panel upper reinforcement, rear
section.
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1
2Cowl side panel upper reinforcement,
front section 1
3Cowl side panel upper reinforcement,
rear section 1
4Engine support plate 2
5Shock absorber cup 2
6Shock absorber cup height adjuster 1
7Windscreen wiper mounting 1
8Front pillar 1.5
JOINTS WITH :
Cowl side panel (pillar lining)
Cowl side panel upper reinforcement, front
section
Cowl side panel upper reinforcement, rear
section
Front pillar
12892R
CAA11538R4
A
2 / 3
1
42-8

UPPER FRONT STRUCTURE
Wheel arch, front section
42E
PRB4212
INTRODUCTION
The replacement of this part is an operation for a
frontal impact and is complementary to the repla-
cement of the cowl side panel (pillar lining).
It can be carried out partially from the right hand
side (see diagram and method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Part only (right hand side).
2 - Part only (left hand side).
JOINTS WITH :
Engine mounting height adjuster (right hand side)
Shock absorber cup height adjuster
Side member closure panel
Front end lower cross member (right hand side)
Cowl side panel (pillar lining)
PARTS CONCERNED (thickness in mm):
1Engine mounting 2
2Shock absorber cup height adjuster 2
3Side member closure panel 1
4Side member, front section 1.5
5Front wheel arch 1
6Front end lower cross member 1.5
7Cowl side panel (pillar lining) 1.5
or
42-12

UPPER FRONT STRUCTURE
Wheel arch
42F
PRB4213
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the cowl side pa-
nel (pillar lining) for a frontal impact.
It also requires the replacement of the cowl side
panel upper reinforcements (pillar lining), and
the use of the repair bench.
In the operation below there are only descriptions
of the joints specific to the part concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- engine mounting height adjuster (right hand
side),
- engine support plate (right hand side),
- wheel arch ,
- shock absorber cup ,
- shock absorber cup height adjuster ,
- ABS mounting (right hand side),
- injection unit and impact sensor mounting
(left hand side).
JOINTS WITH :
Plenum chamber
Side member closure panel
Front side member
Front end lower cross member
PARTS CONCERNED (thickness in mm):
1Shock absorber cup height adjuster 1
2Engine mounting height adjuster 1.5
3Engine mounting reinforcement 1.5
4Shock absorber cup 2
5Plenum chamber 1
6Side member closure panel 1
7Front side member, front section 1.5
8Front side member, rear section 2.5
9Front wheel arch 1
10Front end lower cross member 1.5
11Injection unit and impact sensor
mounting (left hand side) 2
42-17

UPPER FRONT STRUCTURE
Plenum chamber
42G
PRB4214
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
- the wheel arch for a frontal impact,
- cowl side panel for a side impact.
This operation may be carried out partially (see
diagram and method below).
The Parts Department only provides chambers of
the (1) "air conditioning" type, as a result, the
closure panel must also be ordered (2).
In the following operation there are only descrip-
tions of the joints specific to the part concerned.
Information concerning other parts is dealt with
in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 Plenum chamber
Part assembled with :
- bonnet lock mounting,
- windscreen wiper motor mounting.
2 Partition closure panel.
JOINTS WITH :
Wheel arch
Injection unit and impact sensor mounting (left
hand side)
Bulkhead
Pillar lining (cowl side panel)
Windscreen aperture lower cross member
PARTS CONCERNED (thickness in mm) :
1Plenum chamber 1
2Shock absorber cup height adjuster 1
3Shock absorber cup 2
4Injection unit and impact sensor
mounting (left hand side) 2
5Bulkhead 1
6Cowl side panel (pillar lining) 1.5
7Windscreen wiper mounting 1.5
8Windscreen aperture lower cross
member 1.2
or
42-24

UPPER REAR STRUCTURE
Rear inner wheel arch
44E
PRB4417
INTRODUCTION
The replacement of this part is a complementary
operation to the wing panel with lining and rain
channel for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with bumper reinforcement.
JOINTS WITH:
Rear floor
Rear side member
PARTS CONCERNED (thickness in mm):
1Rear inner wheel arch 1
2Bumper 1.5
3Bumper reinforcement 1.5
4Sill panel rear closure panel 1.5
5Rear shock absorber mounting
reinforcement 1.5
6Floor 0.8
44-30