light RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work User Guide

UPPER FRONT STRUCTURE
Headlight carrier panel
42B
CAN11690-2R8
D
1 4 5
CAA11538-1R1
E
14
CAA11536R7
F
7 3
CAP11696R6
G
6 12
42-4

UPPER FRONT STRUCTURE
Cowl side panel (pillar lining), part section
42C
PRB4210
INTRODUCTION
The replacement of this part is a complementary
operation for a frontal impact to a headlight car-
rier panel.
It will be partially replaced according to the cut on
the diagram and the method below.
The replacement of this part also requires the re-
placement of the cowl side panel upper reinforce-
ments.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Cowl side panel , part assembled with :
- front wing mounting,
- impact retainer reinforcement (bonnet),
- dashboard mounting support,
- shock absorber cup height adjuster reinforce-
ment .
2 - Cowl side panel upper reinforcement, front
section.
3 - Cowl side panel upper reinforcement, rear
section.
JOINTS WITH :
Engine support plate
Shock absorber cup
Plenum chamber
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1.5
2Engine support plate 2
3Shock absorber cup 2
4Plenum chamber 1
5 Shock absorber cup height adjuster 1or
42-5

UPPER FRONT STRUCTURE
Cowl side panel upper reinforcement
42D
PRB4211
INTRODUCTION
The replacement of this part is complementary to
the headlight carrier panel for a frontal impact.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Parts only :
1 - Cowl side panel upper reinforcement, front
section.
2 - Cowl side panel upper reinforcement, rear
section.
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1
2Cowl side panel upper reinforcement,
front section 1
3Cowl side panel upper reinforcement,
rear section 1
4Engine support plate 2
5Shock absorber cup 2
6Shock absorber cup height adjuster 1
7Windscreen wiper mounting 1
8Front pillar 1.5
JOINTS WITH :
Cowl side panel (pillar lining)
Cowl side panel upper reinforcement, front
section
Cowl side panel upper reinforcement, rear
section
Front pillar
12892R
CAA11538R4
A
2 / 3
1
42-8

UPPER REAR STRUCTURE
Rear wing panel
44A
PRB4413
INTRODUCTION
The replacement of this part is a basic operation
for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
For the panel version, this part may be replaced in
two ways (see cuts marked on the diagram be-
low) :
1 - complete replacement with cut A.A
2 - partial replacement with cut B.B
At the end of the section there are special details
for the glazed version and for the version with
roof flap.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with sliding door rail units and
striker plate mounting.
JOINTS WITH :
Lights mounting side panel rain channel
Body side lining
Centre pillar reinforcement
PARTS CONCERNED (thickness in mm):
1Rear wing panel (right hand side) 0.8
2Rear wing panel lining
(right hand side) 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Centre rail mounting 1
7Stretcher lining 0.7
8Roof 0.7
9Centre pillar upper reinforcement 1.2
10Centre pillar reinforcement 1.2
11Sill panel rear closure panel 1.5
12Seat belt mounting reinforcement 1.2
13Roof flap rain channel 0.7
44-1

UPPER REAR STRUCTURE
Side panel
44B
PRB4414
INTRODUCTION
The replacement of this part is a basic operation
for a rear side impact.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
For the panel version, this part may be replaced in
two ways (see cuts on the diagram below) :
1 - complete with cut A.A on the upper section
2 - partial with cut B.B for the glazed version
At the end of the section there are also special de-
tails for the glazed version and the version with a
roof flap.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with sliding door rail units and
striker plate mounting.
JOINTS WITH :
Lights mounting side panel rain channel
Body side lining
Door pillar reinforcement
Wing panel stiffener spacer
PARTS CONCERNED (thickness in mm):
1Rear wing panel 0.8
2Rear wing panel lining 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Centre rail mounting 1
7Stretcher lining 0.7
8Roof 0.7
9Door pillar upper reinforcement 1.2
10Door pillar reinforcement 1.2
11Sill panel closure panel 1.5
12Roof flap rain channel 0.7
13Sill panel pillar reinforcement 1.2
14Wing panel stiffener spacer 0.7
15Wing panel stiffener 0.7
44-9

UPPER REAR STRUCTURE
Side panel lining
44C
PRB4415
INTRODUCTION
The replacement of this part is a complementary
operation to the wing panel or a side panel for a
rear side impact.
It also requires replacement of the centre pillar
reinforcement, the door pillar will need to be or-
dered separately.
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective section.
This part is replaced in three ways (see cuts on the
diagram below) :
1 - complete
2 - partial by cut A-A
3 - partial by cut B.B for glazed version
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with welded nuts.
JOINTS WITH :
Door pillar upper reinforcement or centre pillar
reinforcement
Roof stretcher lining
Lights mounting side panel rain channel
Sill panel closure panel
Sill panel closure panel, rear section
Rear wheel arch
Rear end cross member
PARTS CONCERNED (thickness in mm):
1Rear wing panel lining 0.7
2Stretcher lining 0.7
3Lights mounting side panel rain
channel 1.2
4Rear wing panel extension 1
5Side panel rain channel
upper reinforcement 1.2
6Sill panel closure panel 1.5
7Sill panel closure panel, rear section 1.5
8Door pillar upper reinforcement 1.2
9Door pillar lower reinforcement 1.2
10Inertia reel mounting reinforcement 1.5
11Inner wheel arch 1
12Seat mounting reinforcement 1.5
13Rear end cross member 1.2
44-17

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44F
PRB4418
INTRODUCTION
The replacement of this part may be carried out in
two ways :
1 - Complete replacement, complementary to the
side panel with lining.
2 - Partial replacement, complementary to the
rear end panel and rear end cross member
(see cut in the diagram below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- side panel extension,
- lights mounting with studs and welded nuts,
- bumper counter blade,
- tailgate counter balance reinforcement,
- welded nuts,
- upper hinge reinforcement.
JOINTS WITH:
Panel upper rain channel
Side panel lining
Rear floor
Rear end cross member
Roof stretcher lining
Roof
PARTS CONCERNED (thickness in mm):
1Lights mounting side panel rain
channel 1.5
2Panel upper rain channel 1.2
3Panel lining 0.7
4Rear floor 0.8
5Rear end cross member 1.02
6Roof stretcher 0.7
7Roof 0.7
8Wheel arch 1
9Side panel 1
10Rear wing panel extension 1
or
44-33

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44F
13211R1
CAW13605-1R2
A
76
2
CAO11694R4
B
1 6
1 - COMPLETE REPLACEMENT
44-34

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44F
13212R
CAA11536-3R2
C
17
CAA11536-3R2
D
19
CAA11536-5R2
E
1
7
44-35

UPPER REAR STRUCTURE
Lights mounting side panel rain channel
44F
13223R
CAQ11697R4
F
14
CAU13326R1
G
1
8
CAL11554-2R1
H
1 8 4
10 3
44-36