fuel tank removal RENAULT KANGOO 2013 X61 / 2.G Diesel DCM 1.2 Injection Workshop Manual

13B-99
AFTER
REPAIRDeal with any faults declared by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
V1 MR-376-X76-13B000$072.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
DF130
PRESENT
OR
STOREDFLOW CAPACITY FUNCTION
1.DEF: High flow capacity < minimum
2.DEF: High flow capacity > maximum
NOTESSpecial notes:
If the fault DF130 is present, the engine may stop and the level 2 warning light comes
on.
Conditions for applying the fault finding procedure to a stored fault:
The fault is considered present when the engine is running.
Use the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2 or Kangoo VLL.
Check the connection and condition of the flow actuator (IMV) connector, component code 1105.
Check the connection and condition of the injection computer connector, component code 120.
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A (Renault) or Technical
Note 9804A (Dacia), Electrical wiring repair, Wiring: Precautions for repair), repair the connector, otherwise
replace the wiring.
Check the insulation, continuity and the absence of interference resistance on the following connection:
●3HI between components 120 and 1105.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A (Renault) or Technical
Note 9804A (Dacia), Electrical wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise
replace it.
Measure the resistance between connections 3HI and 3FB (or 3FB2) of the flow actuator, component code 1105.
If the resistance of the flow actuator is not between: 4.8  < X < 5.8  at 20°C, replace the flow actuator (see MR
388 (Logan/Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2) or MR 374 (Kangoo VLL), Mechanical,
13B, Diesel injection, Flow actuator: Removal – Refitting).
Check the presence and conformity of fuel in the tank.
Apply test 13 Diesel fuel conformity check.
Run test 1 Low pressure circuit check.
If the fault is still present, run test 6 High pressure system check.
DCM1.2_V08_DF130

13B-152
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP2 The engine will not start
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply test 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter
(see MR 388 (Logan/Sandero),
MR 451 (Duster), MR 423 (Thalia
2/Symbol 2) or MR 374 (Kangoo
VLL), Mechanical, 19B, Exhaust,
Catalytic converter: Removal -
Refitting).
Check the electrical circuit by running TEST 2 Electrical circuit check.
Check the electrical conformity of the heater plugs (the resistance of the heater plug must be less than 2 ).
YES
NO
A
DCM1.2_V08_ALP02

13B-155
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP3 The engine starts with difficulty, or starts then stalls
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply test 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR
388 (Logan/Sandero), MR 451 (Duster),
MR 423 (Thalia 2/Symbol 2) or MR 374
(Kangoo VLL), Mechanical, 19B, Exhaust,
Catalytic converter: Removal - Refitting).
Check the electrical conformity of the heater plugs (the resistance of the heater plug must be less than 2 ).
YES
NO
A
DCM1.2_V08_ALP03

13B-166
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP9 Engine cut-out (stalling)
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply test 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check that the engine has not sucked up its oil (engine racing).
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR
388 (Logan/Sandero), MR 451 (Duster),
MR 423 (Thalia 2/Symbol 2) or MR 374
(Kangoo VLL), Mechanical, 19B,
Exhaust, Catalytic converter: Removal
- Refitting).
Visually check the condition of the engine wiring harness.
YES
NO
A
DCM1.2_V08_ALP09

13B-169
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP10
CONTINUED
Is status ET563 Flow capacity function
"ACTIVE"?The vehicle has entered the "Flow capacity
function" program. This function is activated
more easily when: the external temperature is
high, the fuel level in the tank is at 1/4, the
vehicle is laden and if the vehicle speed is high.
Check the condition of the computer connections
(for bent pins, signs of oxidation, silicone, etc.) and
check that the computer connectors lock correctly.Check the diesel filter.
Is it close to the replacement mileage?
Contact the Techline if the customer complaint is
still present.
Replace the diesel filter (see MR 388 (Logan/
Sandero), MR 451 (Duster), MR 423 (Thalia 2/
Symbol 2) or MR 374 (Kangoo VLL),
Mechanical, 13A, Fuel supply, Fuel filter:
Removal - Refitting).
Contact the Techline if the customer complaint is
still present.
A
YES
NO
YES

13B-175
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP 13 Excessive consumption
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.Replace the fuel temperature sensor (see MR
388 (Logan/Sandero), MR 423 (Thalia 2/Symbol
2), MR 451 (Duster) or MR 374 (Kangoo VLL),
Mechanical, 13B, Diesel injection, Rail pressure
sensor: Removal - Refitting). Is the fuel temperature sensor leaking?
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Visually check that there are no leakages on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
YES
NO
A
DCM1.2_V08_ALP13

13B-182
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP17 Blue, white or black smoke
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Is the compression in order? Carry out the necessary repairs
Check the electrical conformity of the heater plugs (the resistance of the heater plug must be less than 2 ).
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR 388
(Logan/Sandero), MR 451 (Duster), MR 423
(Thalia 2/Symbol 2) or MR 374 (Kangoo VLL),
Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Check the air inlet circuit by running TEST 5 Inlet circuit check.
NO
YES
YES
NO
A
DCM1.2_V08_ALP17

13B-184
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP18 Blue, black or white smoke when accelerating.
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check that the engine has not sucked up its oil (engine racing).
Is the compression in order? Carry out the necessary repairs.
Check the electrical conformity of the heater plugs (the resistance of the heater plug must be less than 2 ).
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR 388
(Logan/Sandero), MR 451 (Duster), MR 423
(Thalia 2/Symbol 2) or MR 374 (Kangoo VLL),
Mechanical, 19B, Exhaust, Catalytic converter:
Removal - Refitting).
Check the air inlet circuit by running TEST 5 Inlet circuit check.
NO
YES
YES
NO
A
DCM1.2_V08_ALP18