air conditioning RENAULT SCENIC 2000 J64 / 1.G Technical Note 3426A Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2000, Model line: SCENIC, Model: RENAULT SCENIC 2000 J64 / 1.GPages: 118, PDF Size: 1.5 MB
Page 2 of 118
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Page
07
10
11
12
VALUES AND SETTINGS
Capacities - Grades 07-1
Accessories belt tension 07-2
Checking the accessories belt tension 07-3
Tightening the cylinder head 07-5
Tyres and wheels 07-6
Brakes 07-7
Brake compensator 07-8
Underbody height 07-9
Front axle angle checking values 07-11
Rear axle angle checking values 07-13
ENGINE AND PERIPHERALS
Identification 10-1
Oil pressure 10-2
Engine and transmission assembly 10-3
Sump 10-8
TOP AND FRONT OF ENGINE
Timing belt 11-1
Cylinder head gasket 11-6
FUEL MIXTURE
Air inlet 12-1
TURBOCHARGING
Pressure regulating valve 12-2
Pressure adjustment 12-3
Turbocharger 12-4
Air-air exchanger 12-7
Manifolds 12-9
Priming catalytic converter 12-12Page
13
14
DIESEL EQUIPMENT
Technical specifications 13-1
Special features 13-3
Cleanliness 13-6
Location of components 13-9
Injection warning light 13-12
Immobiliser function 13-13
Injection programming/ air conditioning 13-14
Idle speed correction13-16
Pre-postheating control 13-17
Heater plugs 13-18
Thermoplunger 13-19
Low pressure pump (supercharging
pump)13-21
Fuel filter 13-22
High pressure pump 13-23
Injector gallery 13-27
Injectors 13-32
Checking diesel pressure and flow 13-37
Pressure sensor 13-38
Pressure regulator 13-39
Accelerator potentiometer 13-40
Centralised coolant temperature
management 13-41
Computer 13-42
ANTIPOLLUTION
Oil vapour rebreathing 14-1
Exhaust gas recirculation 14-2
Page 3 of 118
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Page
16
19
21
62
STARTING - CHARGING
Alternator 16-1
Starter 16-4
COOLING SYSTEM
Filling - bleeding 19-1
Diagram 19-2
Thermoplunger unit 19-3
Radiator 19-4
Water pump 19-5
ENGINE MOUNTING
Suspended engine mounting 19-6
Exhaust
Catalytic converter 19-7
MANUAL GEARBOX
Identification 21-1
Gears 21-1
Capacity - Lubricants 21-2
AIR CONDITIONING
General 62-1
Compressor 62-2
Dehydration canister 62-3
Condenser 62-4
Pressure relief valve 62-5
Connecting hoses 62-6
Page 5 of 118
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Accessories belt tensioning
07
07-2
WITHOUT AIR
CONDITIONING
Accessories belt tensioning
ALTERNATOR AND POWER ASSISTED STEERING
Fitting tension (in Hertz): 188 ± 5
See Technical Note 3247A for the procedure for using
the tension measuring tool Mot. 1505.
A Crankshaft
B Alternator
C Power assisted steering pump
E Water pump
→ Tension checking point
98751R1
Page 6 of 118
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Checking the accessories belt tension
07
07-3
WITH AIR
CONDITIONING
Checking the accessories belt tension
SPECIAL TOOLING REQUIRED
Mot. 1387 Tool for checking the automatic
tension wheel centreline
Checking the automatic tension wheel centre line
Before removing the accessories belt, check the
centreline (A) on the automatic tension wheel using
Mot. 1387.Methods for using Mot. 1387
Loosen knurled bolt (1) so that the arms (2) and (3)
can slide against each other.
Position Mot. 1387 on the two mountings for the
tensioner component, then lock the arms (2) and (3)
by turning the knurled bolt (1).
11234R
12205G
Page 7 of 118
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Checking the accessories belt tension
07
07-4
WITH AIR
CONDITIONING
Checking the accessories belt tension
Using Mot. 1387 check that you are well within
tolerance (zone B).
NOTE:
Min. tolerance = Mark (4)
Max. tolerance = Mark (5)Checking the centreline allows you to check if the
automatic tension system is working correctly.
If the centreline is outside permitted tolerance values,
check the following points:
12205R3
ENGINE
CENTRELINEF9Q
Centreline less
than minimum– Check that the eccentric plate
is positioned correctly (at the
base of the opening).
– Incorrect belt (too short).
– Incorrect belt passage.
Centreline
greater than
maximum– Check that the eccentric plate
is positioned correctly (at the
base of the opening).
– Incorrect belt (too long).
– Incorrect belt passage.
Page 22 of 118
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Engine and transmission assembly
10
10-6
– the earth strap on the bulkhead,
– the mountings of the air conditioning hoses (if
fitted) on the compressor and the condenser.
NOTE: it is essential to insert plugs in the pipes and on
the compressor to prevent the moisture entering the
circuit.
Remove the upper radiator mountings and attach the
cooling system to the engine.
Fit the engine retaining tool Mot. 1453 ensuring that
the strap is correctly positioned.
Remove the suspended engine mounting cover.Insert a wooden block between the gearbox and the
sub-frame.
Remove the nut (1), then tap it with a copper hammer
to release the suspended engine mounting stud.
Fit tool Mot. 1159 as shown below.
13932R
17518R1
17518R2
99024R2
Page 28 of 118
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Timing belt
11
11 - 2
Special features of vehicles fitted with air
conditioning:
Before removing the accessories belt, check the
centreline of the automatic tensioner (see
section 07 "Checking the accessories belt
tension").
Loosen bolt (A), then bolt (B) to past the shoulder
while holding the automatic tensioner plate using a
9.35 mm square, then relax the belt moving the
ratchet in the direction of the arrow.
Remove the Top Dead Centre pin plug.
Position the engine support, tool Mot. 1453 with the
retaining straps.Remove:
– the suspended mounting cover and its movement
limiter.
– the bolt (1), and slacken engine tie-bar bolt (2),
without removing it.
Adjusting the timing
Turn the crankshaft to align the camshaft and housing
timing marks while at the same time inserting the TDC
pin Mot. 1054 (begin to press one half tooth on the
pin before aligning the camshaft marks to prevent
it falling into a crankshaft balancing hole).
98837-1R4
13932R
17518R3
12518R2
Page 31 of 118
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Timing belt
11
11 - 5
Fit the reading head of Mot. 1505 and carry out the
measurement, then adjust the tension using the bolt
in contact with the belt until pretension value
T1 = 68 ± 3 Hertz is reached.
Tighten the tensioner.
Turn the crankshaft four times and reposition the
timing at top dead centre using the pin.
Remove pin Mot. 1054.
Apply a pretensioning torque using Mot. 1543 (fitted
with cover N˚ 3) by using a torque wrench adjusted to
a torque of 1.1 daN.m on the edge of the belt to be
measured.
Fit the reading head of Mot. 1505 and carry out the
measurement, then adjust the tension using the bolt
in contact with the belt until pretension value
T2 = 61 ± 5 Hertz is reached.
Tighten the tension wheel nut to a torque of 5 daN.m.
NOTE: it is vital that you tighten the tension wheel
nut to torque to avoid any slackening which may
cause damage to the engine.
Never refit a belt once removed, but replace it.
Replace the crankshaft pulley bolt and tighten it to a
torque of 2 daN.m plus an angle of 115˚ ± 15˚.
See section 07 "Accessories belt tension" for the
tension value for fitting the power assisted steering
belt.The belts on vehicles fitted with air conditioning are
tensioned by bringing the automatic tensioner plate to
a stop at bolt (B), without forcing it, using a 9.35 mm
square.
98837-1R1
Page 65 of 118
Downloaded from www.Manualslib.com manuals search engine DIESEL EQUIPMENT
Injection/air conditioning programming
13
13-14
Injection/air conditioning programming
INJECTION COMPUTER/AC COMPUTER CONNECTION
The compressor is of the variable cubic capacity type.
The injection calculator and the air conditioning calculator are linked by two leads:
– The power absorbed information tells the injection computer the output absorbed by the compressor. It is possible
to see the output absorbed using the diagnostic tool. When air conditioning is engaged the reading should be
between 250 and 5000 Watts.
– The connection from the injection computer to the air conditioning computer. This lead carries information on
whether starting the compressor is authorized or forbidden.
When the air conditioning function is selected, idling speed is modified to reach a maximum of 875 rpm.
IMPORTANT: the absorbed output is never equal to 0, whatever the status of the compressor, engaged or not. The
minimum value read is approximately 250 Watts.
Page 66 of 118
Downloaded from www.Manualslib.com manuals search engine DIESEL EQUIPMENT
Injection/air conditioning programming
13
13-15
COMPRESSOR OPERATION PROGRAMMING
During certain stages of operation, the diesel injection computer stops the compressor from functioning.
Engine start programming
The compressor is prevented from operating for 5 seconds after the engine has started.
Recovery of performance
When the position of the accelerator pedal is changed significantly and if the engine speed is less than 3000 rpm,
the compressor is prevented from operation for 5 seconds.
Recovery of output when the vehicle starts moving
If the position of the potentiometer is more than 50 % the engine speed is less than 2250 rpm and the vehicle speed
is below 20 km/h, the compressor is cut for 5 seconds.
Anti-stall protection
If the no load position is not detected, and the engine speed is less than 675 rpm. the compressor is disengaged. It
is engaged again after 5 seconds if the engine speed is increased.
Thermal protection programming
The compressor does not engage in cases where the coolant temperature is greater than + 112 °C.