air RENAULT TWINGO 2009 2.G Chasiss Repair Manual

38C-9
ANTI-LOCK BRAKING SYSTEM
Hydraulic brake unit: Removal - Refitting
D4F, and 780, and LEFT-HAND DRIVE – K4M, and LEFT-HAND DRIVE
38C
aDrain the refrigerant circuit using a refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) (62A, Air conditioning).
aRemove the "dehydrator reservoir - expansion
valve" connecting pipe (see Dehydrator reservoir -
expansion valve connecting pipe: Removal - Re-
fitting) (62A, Air conditioning).
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDisconnect the hydraulic unit computer connector
(5) .
aUndo the rigid brake pipe unions (6) on the hydraulic
unit.
aInsert the blanking plugs.aUnclip the fuel pipes (7) .
aRemove the bolts (8) from the hydraulic unit main
bracket.
aRemove the rear suspended engine mounting (see
Lower engine tie-bar: Removal - Refitting) (19D,
Engine mounting).
aFit theunder the engine.
aRemove the right-hand suspended engine mounting
(see Right-hand suspended engine mounting:
Removal - Refitting) (19D, Engine mounting).
aTilt the engine towards the front of the vehicle.
aRemove the "hydraulic unit bracket - hydraulic unit"
assembly from the body. K4M, and AIR CONDITIONING or CLIMATE CON-
TROL
122386
WARNING
Prepare for the flow of fluid, and protect the sur-
rounding components.
122385
K4M

38C-10
ANTI-LOCK BRAKING SYSTEM
Hydraulic brake unit: Removal - Refitting
D4F, and 780, and LEFT-HAND DRIVE – K4M, and LEFT-HAND DRIVE
38C
aRemove:
-the hydraulic unit intermediate bracket bolts (10) ,
-the “intermediate bracket - hydraulic unit” assembly
from the main bracket,
-the hydraulic unit bolts,
-the hydraulic unit from its intermediate bracket.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the hydraulic unit on its intermediate bracket.
aTorque tighten the hydraulic unit bolts on its inter-
mediate bracket (8 Nm).
aRefit the "hydraulic unit intermediate bracket - hy-
draulic unit" assembly on the main bracket.
aTorque tighten the intermediate bracket bolts on
the hydraulic unit main bracket (8 N.m).
aRefit the "main bracket - hydraulic unit" assembly on
the body.
aRefit:
-the right-hand suspended engine mounting (see
Right-hand suspended engine mounting: Re-
moval - Refitting) (19D, Engine mounting),-the rear suspended engine mounting (see Lower
engine tie-bar: Removal - Refitting) (19D, En-
gine mounting).
aTorque tighten the hydraulic unit main mounting
bolts on the body (8 Nm).
aClip on the fuel pipes.
aRemove the blanking plugs.
aFit and tighten the rigid brake pipe unions on the hy-
draulic unit.
aTorque tighten the rigid brake pipe unions on the
hydraulic unit (13 Nm).
aConnect the hydraulic unit connector.
II - FINAL OPERATION.
aRefit the "dehydrator reservoir - expansion valve"
connecting pipe (see Dehydrator reservoir - ex-
pansion valve connecting pipe: Removal - Refit-
ting) (62A, Air conditioning).
aFill the refrigerant circuit using a refrigerant charg-
ing station (see Refrigerant circuit: Draining -
Filling) (62A, Air conditioning).
aRefit the bulkhead heat shield.
aFit the fuel vapour rebreathing solenoid valve.
aRefit the union on the fuel vapour rebreathing sole-
noid valve.
aRefit the air filter unit (see Air filter unit: Removal -
Refitting) (12A, Fuel mixture)
aRefit:
-the front wheel arch liner (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front passenger side wheel (see 35A, Wheels
and tyres, Wheel: Removal - Refitting, page
35A-1) .
aRemove the pedal press from the brake pedal.
121456
K4M
K4M, and AIR CONDITIONING or CLIMATE CON-
TROL
D4F, and 780

38C-21
ANTI-LOCK BRAKING SYSTEM
Braking computer: Removal - Refitting
38C
This repair method only relates to vehicles without
ESP, equipped with TEVES brand hydraulic unit.
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove the entire hydraulic unit (see 38C, Anti-
lock braking system, Hydraulic brake unit: Re-
moval - Refitting, page 38C-2) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the braking computer bolts (1) on the hydraulic unit,
-the braking computer (2) .
REFITTING
I - REFITTING PREPARATION OPERATION
aDo not clean the pressure modulation unit (3) . Special tooling required
Mot. 1608Torque screwdriver 1 to 6.6
N.m.
Equipment required
Diagnostic tool
Tightening torquesm
braking computer bolts3 Nm
WARNING
Prepare for the flow of fluid, and protect the sur-
rounding components.
121457
19113

38C-22
ANTI-LOCK BRAKING SYSTEM
Braking computer: Removal - Refitting
38C
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the braking computer (2) , holding it by its edge.
aRefit the braking computer bolts on the pressure
modulation unit.
aTorque tighten the braking computer bolts (3 Nm)
using the (Mot. 1608).
III - FINAL OPERATION.
aRefit the entire hydraulic unit (see 38C, Anti-lock
braking system, Hydraulic brake unit: Removal -
Refitting, page 38C-2) .
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aBleed the braking circuit (see 30A, General infor-
mation, Braking circuit: Bleed, page 30A-4) .
aConfigure the tachometric index using the Diagnos-
tic tool (see Fault finding - Replacement of com-
ponents) (MR 413 Fault finding, 38C, Anti-lock
braking system).
aClear any faults stored by the braking computer.
aCarry out a road test to confirm the repair.Note:
Do not try to force the braking computer into
place when refitting; it should fit in without any
resistance.
Note:
When a new braking computer is being fitted,
remember to attach the interconnection fork (4)
between the pressure modulation unit and the
braking computer.