light RENAULT TWINGO 2009 2.G Mechanism And Accessories Workshop Manual

52A-6
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof operating mechanism: Removal - Refitting
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPartially open the sunroof mobile panel.
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the sunroof console (see Sunroof switch: Remo-
val - Refitting) (MR 411, 87D, Electric window win-
ders - Sunroof),
-the sun visors (see 57A, Interior equipment, Sun
visor: Removal - Refitting, page 57A-16) ,
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the rear bench seatback (depending on equipment
level) (see Rear bench seatback: Removal - Re-
fitting) (MR 412, 76A, Rear seat frames and run-
ners),
-the rear parcel shelf side trim panels (see Rear
parcel shelf side trim: Removal - Refitting) (MR
412, 71A, Body internal trim),-the rear panel trims (see Rear panel lining: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (MR 412, 71A, Body internal
trim),
-the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (MR 412, 71A, Body in-
ternal trim),
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the cross member mounting of the sunroof sun vi-
sor (see 52A, Non-side opening element mecha-
nisms, Sunroof sun visors: Removal - Refitting,
page 52A-15) ,
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aRemove:
-the bolts (1) ,
-the sunroof computer mounting.
aDisconnect the sunroof computer connectors. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121396

52A-13
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof mobile panel guide: Removal - Refitting
PANORAMIC SUNROOF
52A
aUse a LINT-FREE CLOTH soaked in HEPTANE
(see Vehicle: Parts and consumables for the re-
pair) (04B, Consumables - Products) to clean the
areas (5) of the sunroof mobile panel guides.
aWipe the areas (5) with a clean and dry LINT-FREE
CLOTH (see Vehicle: Parts and consumables for
the repair) (04B, Consumables - Products).
aUsing a fine brush, lightly grease areas (5) only with
OPENING ELEMENT GREASE (see Vehicle:
Parts and consumables for the repair) (04B, Con-
sumables - Products).
II - REFITTING OPERATION FOR PART
CONCERNED
a
aRefit the sunroof mobile panel guides at (6) and (7) .aClip on the sunroof mobile panel guides at (8) until
the locking noise can be heard.
III - FINAL OPERATION
aRefit the mobile panel to the sunroof (see 52A, Non-
side opening element mechanisms, Sunroof mo-
bile panel: Removal - Refitting, page 52A-9) .
138993
Note:
Before refitting the sunroof mobile panel guides,
check that there are no foreign bodies in the clip-
ping area.
138996
138997

52A-15
NON-SIDE OPENING ELEMENT MECHANISMS
Sunroof sun visors: Removal - Refitting
PANORAMIC SUNROOF
52A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnroll the sun visors fully.
aRemove the roof middle cross member bolts (2) .
aRemove the stops (3) .
aRoll the sun visors.
aRemove the « sunroof sun visors - roof centre cross
member » assembly.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aBring together the « sunroof sun visors - roof centre
cross member » assembly.
aEngage the sun visors into the guide runners.
aUnroll the sun visors fully.
aRefit:
-the stops (3) ,
-the roof middle cross member bolts (2) .
aTorque tighten the roof middle cross member
bolts (4 N.m ). Equipment required
Diagnostic tool
Tightening torquesm
roof middle cross mem-
ber bolts4 N.m
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121222
Note:
Do not remove the bolts (1) from the visor retai-
ning yokes; the visors are connected to the mid-
dle cross member.

54A-1
WINDOWS
Windscreen: Removal - Refitting
54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aRemove the windscreen wiper arms (see Winds-
creen wiper arm: Removal - Refitting) (MR 411,
85A, Washing - Wiping).
aRemove the lower trim pieces (1) from the winds-
creen.
aRemove:
-the scuttle panel grille (see 56A, Exterior equip-
ment, Scuttle panel grille: Removal - Refitting,
page 56A-1) ,
-the interior rear-view mirror (see 57A, Interior
equipment, Interior rear-view mirror: Removal -
Refitting, page 57A-14) ,
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim).
aDisconnect the rain and light sensor (depending on
the equipment level).II - REMOVAL OPERATION FOR PART
CONCERNED
aRemove the seal (2) from the windscreen.
aProtect the windscreen surround using masking ta-
pe.
aPosition the dashboard protector (Car. 1818).
a
aCut the cement bead. Special tooling required
Car. 1818Instr ument panel protector
Note:
Leave the rain sensor in place on the old winds-
creen during the replacement operation (depen-
ding on the equipment level).
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108156
Note:
When cutting the cement bead, take care not to
cut the wiring harness.

54A-2
WINDOWS
Windscreen: Removal - Refitting
54A
REFITTING
I - REFITTING PREPARATIONS OPERATION
aPosition the retaining shims and stops.
aPosition the seal (2) on the windscreen.
aFor preparation and bonding (see Technical Note
560A).
II - REFITTING OPERATION FOR PART
CONCERNED
aBond the windscreen (this operation requires two
people).
aRespect the following clearances and flush fitting:
- « Windscreen - Roof » ,
- « Windscreen - A-pillar » .
aHold the windscreen in position with masking tape.
III - FINAL OPERATION.
aReplace the rain and light sensor adhesive base
(depending on the equipment level) (see Rain and
light sensor: Removal - Refitting) (MR 411, 85A,
Wiping - Washing).
aConnect the rain and light sensor (depending on the
equipment level).
aRefit:
-the A-pillar trims (see Windscreen pillar trim: Re-
moval - Refitting) (MR 412, 71A, Body internal
trim),
-the interior rear-view mirror (see 57A, Interior
equipment, Interior rear-view mirror: Removal -
Refitting, page 57A-14) ,
-the scuttle panel grille (see 56A, Exterior equip-
ment, Scuttle panel grille: Removal - Refitting,
page 56A-1) ,
-the lower windscreen trims (1) ,
-the windscreen wiper arms (see Windscreen wi-
per arm: Removal - Refitting) (MR 411, 85A, Wi-
pers - Washers).

54A-7
WINDOWS
Sunroof fixed window: Removal - Refitting
54A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and seat belt pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aRemove:
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aProtect:
-the sunroof's fixed window surround and the rear
section of the roof using masking tape,
-the inside of the vehicle.II - REMOVAL OPERATION FOR PART
CONCERNED
aCut the cement bead; this operation requires two
people.
aRemove the fixed window from the sunroof.
REFITTING
I - REFITTING PREPARATIONS OPERATION
aPosition the new shims on the sunroof operating me-
chanism.
aFor preparation and bonding (see Technical Note
560A).
II - REFITTING OPERATION FOR PART
CONCERNED
aBond the sunroof fixed window using the specific
support (this operation requires two people):
-Support: PARV 202,
-set of arch supports: APARV 200 ESP. Equipment required
Diagnostic tool
IMPORTANT
To avoid any risk of triggering when working on or
near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the dia-
gnostic tool.
When this function is activated, all the trigger lines
are inhibited and the airbag warning light on the ins-
trument panel lights up contin uously (ignition on).
IMPORTANT
Never handle the pyrotechnic systems (pretensio-
ners or airbags) near to a source of heat or naked
flame - they may be triggered.
121153

54A-8
WINDOWS
Sunroof fixed window: Removal - Refitting
54A
Respect the clearances and shut lines
aObserve the 6 mm clearance between the sunroof
fixed window (1) and the sunroof mobile panel (2) .
aThe sunroof's fixed window (1) should be slightly
lower than its mobile panel (2) .
aArrange the lateral clearances so that they are
equal.
III - FINAL OPERATION.
aRefit:
-the headlining (see Headlining: Removal - Refit-
ting) (MR 412, 71A, Body internal trim),
-the roof protection strips (see 55A, Exterior pro-
tection, Roof protection strip: Removal - Refit-
ting, page 55A-17) .
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aUnlock the airbag computer using Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags and pretensioners).
113525

55A-2
EXTERIOR PROTECTION
Front bumper: Removal - Refitting
55A
aUnclip the side sections of the front bumper (4) .
aDetach the top section of the front bumper (5) .
aRemove the front bumper (6) (this operation requi-
res two people).
aDisconnect the front fog light connector (depending
on the equipment level).
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aConnect the front fog light connector (depending on
the equipment level).
aRefit the front bumper (this operation requires two
people).
aClip on the side sections of the front bumper.aRefit the bolts (2) , (3) and (1) .
II - FINAL OPERATION.
aRefit:
-the front wheel arch liners (see 55A, Exterior pro-
tection, Front wheel arch liner: Removal - Refit-
ting, page 55A-18) ,
-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres).
119272
119273

55A-3
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
STRIPPING
I - STRIPPING PREPARATION OPERATION
aRemove the front bumper (see 55A, Exterior pro-
tection, Front bumper: Removal - Refitting, page
55A-1) .
II - STRIPPING OPERATION FOR PART
CONCERNED
aRemove the front fog lights (depending on equip-
ment level) (see Front fog light: Removal - Refit-
ting) (MR 411, 80B, Headlights).
aNote the position of the electrical wiring (depending
on equipment level).
aRemove the electrical wiring (depending on equip-
ment level).
aRemove the bolts (1) .
aUnclip the badge.aUnclip the centre absorber (2) .
aDrill out rivets (3) .
aRemove the lower cover.
120886
120888
120887

55A-4
EXTERIOR PROTECTION
Front bumper: Stripping - Rebuilding
55A
aUnclip the lower absorber (4) .
aRemove the plastic welds (5) from the radiator grille.
aRemove the radiator grille.
aRemove the plastic welds (6) from the lower grille.
aRemove the lower grille.aRemove the clips (7) .
aUnclip:
-the lower trim strip,
-the fog light supports (8) .
REBUILDING
I - REBUILDING OPERATION FOR PART
CONCERNED
aClip on the fog light supports (8) .
aPosition the lower trim strip.
aDrill a hole at the position of each of the clips (7)
using a ∅∅ ∅ ∅
4.5 mm drill bit.
aRivet the lower trim.
aPosition:
-the lower grille,
-the radiator grille.
aClip the lower grille and the radiator grille onto the
tabs provided using the clips (part no.: 77 03 076
037).
aClip on the lower absorber (4) .
aPosition the lower cover.
120888
120889120890
Note:
Removing the lower trim strip requires the lower
tr im and the lower absorber to be removed.