RENAULT TWINGO 2009 2.G Transmission Owner's Manual

21A-6
MANUAL GEARBOX
Manual gearbox: List and location of components
JB1
21A
141103
(99) Suppor t bracket
(100) Gaiter
(101) Clutch protection component
(102) Clutch guide tube
(103) Clutch housing
(104) Oil collector
(105) Oil supply channel
(106) Filler plug
(107) Mechanism housing
(108) 5th gear cover seal
(109) Breather vent body
(110) Breather pipe
(111) Union
(112) Breather
(113) 5th gear cover

21A-7
MANUAL GEARBOX
Manual gearbox: List and location of components
JB1
21A
141101
(114) O-r ing
(115) Lip seal
(116) Lock r ing
(117) Ball bear ing
(118) Lock r ing
(119) Lip seal
(120) Differential line tightening nut
(121) Adjusting shim
(122) Roller bearing
(123) Tachometer control ring
(124) Tachometer control pinion
(125) Tachometer pinion shaft
(126) Locking pin
(127) Ball bear ing
(128) Washer
(129) Spring washer
(130) Assembled differential mecha-
nism
(131) Hollow sun wheel (132) Thrust w asher
(133) Stop washer

21A-8
MANUAL GEARBOX
Manual gearbox: List and location of components
JH1 or JH3 or JR5
21A
JH1 or JH3
101388
(1) Oil defl ector
(2) Bear ing
(3) Output shaft
(4) First gear pinion
(5) Synchromesh r ing
(6) First-second gear synchroniser
hub
(7) Spring
(8) Roller
(9) Lock r ing
(10) Splined w asher
(11) Second gear pinion
(12) Third gear pinion
(13) Third-four th gear synchroniser
hub
(14) Four th gear pinion
(15) Lock washer
(16) Retaining clips (17) Bear ing
(18) Fifth gear pinion
(19) Output shaft bolt
(20) Bear ing guide
(21) Primar y shaft
(22) Retaining clips
(23) Bear ing
(24) Lock washer
(25) Sprocket supporting ring
(26) Fifth gear pinion
(27) Synchromesh r ing
(28) Spring
(29) Synchroniser hub
(30) Spring
(31) Friction cone
(32) Synchromesh r ing
(33) Washer
(34) Input shaft nut

21A-9
MANUAL GEARBOX
Manual gearbox: List and location of components
JH1 or JH3 or JR5
21A
JR5
101389
(1) Oil defl ector
(2) Bear ing
(3) Output shaft
(4) First gear pinion
(5) Synchromesh r ing
(6) Spring
(7) First-second gear synchroniser
hub
(8) Synchromesh r ing
(9) Sprocket supporting ring
(10) Second gear pinion
(11) Splined w asher
(12) Sprocket supporting ring
(13) Third gear pinion
(14) Synchromesh r ing
(15) Third-four th gear synchroniser
hub
(16) Synchromesh r ing (17) Sprocket supporting ring
(18) Four th gear pinion
(19) Adjustment washer
(20) Bear ing
(21) Fifth gear pinion
(22) Output shaft bolt
(23) Bear ing guide
(24) Primar y shaft
(25) Retaining clips
(26) Bear ing
(27) Lock washer
(28) Sprocket supporting ring
(29) Fifth gear pinion
(30) Synchromesh r ing
(31) Spring
(32) Synchroniser hub
(33) Spring
(34) Friction cone

21A-10
MANUAL GEARBOX
Manual gearbox: List and location of components
JH1 or JH3 or JR5
21A
(35) Synchromesh r ing
(36) Washer
(37) Input shaft nut
101393
(38) Differential seal
(39) Bear ing
(40) Differential
(41) Tachometer sprocket (if fitted to
the vehicle)
(42) Satellite
(43) Sunwheel
(44) Axis
(45) Shaft retaining spr ing
(46) Fr iction cover
101390
(47) Selector shaft
(48) Gear shift catch
(49) Reverse gear brake fork and
shaft
(50) Fifth gear fork and shaft
(51) Pin
(52) Reverse gear shaft
(53) Third-four th gear fork and shaft
(54) Ring
(55) Lock shaft
(56) First-second gear fork and shaft
(57) Retaining locating ball car tridge
(58) Selector shaft bolt
(59) Reverse gear fork shaft bolt

21A-11
MANUAL GEARBOX
Manual gearbox: List and location of components
JH1 or JH3 or JR5
21A
101391
(60) Mechanism housing
(61) Filler plug
(62) Spacer
(63) Oil channel
(64) Breather pipe
(65) Reverse gear sensor
(66) O-r ing
(67) Fifth gear housing
(68) Gearbox bell housing bolt
(69) Fifth gear housing bolt
101392
(70) Clutch housing
(71) Drain plug
(72) Magnet
(73) Hydraulic clutch release bearing
(74) Hydraulic clutch release bear-
ing bolt

21A-12
MANUAL GEARBOX
Manual gearbox: Identification
JH1 or JH3 or JR5
21A
K4J / K4M / K9K / D4F engines are fitted with type JH
and JR manual gearboxes.
A marking (1) on the gearbox casing indicates:
109167
19860
(A) Gearbox type
(B) Gearbox suffi x
(C) Production plant
(D) Production number

21A-13
MANUAL GEARBOX
Manual gearbox: Identification
JB1 or JH1 or JH3
21A
A marking (1) on the gearbox casing indicates:
111646
19860
(A) Gearbox type
(B) Gearbox suffi x
(C) Production number
(D) Production plant

21A-14
MANUAL GEARBOX
Manual gearbox: Specifications
JB1
21A
I - IDENTIFICATION
A marking (1) on the gearbox casing indicates:
- (A) Gearbox type
- (B) Gearbox suffix
- (C) Fabrication number
- (D) Factory of manufacture
II - GEAR RATIOS
109167
19860
Suffi x 1st 2nd 3rd 4th 5th Final
driveReverse
gearTachometer
JB0
JB0-017 11/41 21/43 28/37 31/28 - 16/57 11/39 21/19
JB0-019 11/41 21/43 28/37 31/28 - 15/56 11/39 21/19
JB0-020 11/41 21/43 28/37 31/28 - 19/59 11/39 21/20
JB0-021 11/41 21/43 28/37 31/28 - 14/59 11/39 21/19
JB0-022 11/41 21/43 28/37 31/28 - 14/63 11/39 21/19
JB0-023 11/41 21/43 28/37 31/28 - 15/58 11/39 21/19
JB0-024 11/41 21/43 28/37 31/28 - 16/57 11/39 21/19
JB0-028 11/41 21/43 28/37 31/28 - 15/58 11/39 21/20
JB0-029 11/41 21/43 28/37 31/28 - 17/56 11/39 21/20
JB0-030 11/41 21/43 28/37 31/28 - 16/57 11/39 21/20
JB0-031 11/41 21/43 28/37 31/28 - 16/55 11/39 21/20
JB0-032 11/41 21/43 28/37 31/28 - 16/57 11/39 21/20
JB0-033 11/41 21/43 28/37 31/28 - 15/58 11/39 21/19
JB0-034 11/41 21/43 28/37 31/28 - 16/57 11/39 21/19

21A-15
MANUAL GEARBOX
Manual gearbox: Specifications
JB1
21A
JB0-035 11/41 21/43 28/37 31/28 - 15/61 11/39 21/19
JB0-036 11/41 21/43 28/37 31/28 - 15/61 11/39 21/20
JB0-040 11/41 21/43 28/37 31/28 - 17/56 11/39 21/19
JB0-041 11/41 21/43 28/37 31/28 - 17/56 11/39 21/19
JB1
JB1-510 11/37 22/41 28/37 34/35 39/32 15/61 11/39 -
JB1-511 11/41 21/43 28/37 30/29 39/31 14/63 11/39 21/19
JB1-513 11/37 22/41 28/37 34/35 39/32 14/59 11/39 -
JB1-514 11/37 22/41 28/37 34/35 39/32 15/61 11/39 -
JB1-515 11/41 21/43 28/39 34/35 39/32 14/63 11/39 -
JB1-517 11/37 22/41 28/37 30/29 39/32 15/58 11/39 -
JB1-518 11/37 22/41 28/37 34/35 39/32 15/61 11/39 -
JB1-519 11/37 22/41 28/37 34/35 39/32 15/61 11/39 -
JB1-520 11/37 22/41 28/37 34/35 39/32 15/61 11/39 -
JB1-521 11/37 22/41 28/37 30/29 42/31 14/63 11/39 -
JB1-523 11/37 22/41 28/37 30/29 42/31 14/63 11/39 -
JB1-524 11/41 21/43 28/39 34/35 39/31 16/57 11/39 -
JB1-525 11/41 21/43 28/39 34/35 39/31 16/57 11/39 -
JB1-926 11/41 21/43 28/37 30/29 39/31 14/59 11/39 21/19
JB1-939 11/41 21/43 28/37 30/29 39/31 15/61 11/39 21/19
JB1-940 11/37 22/41 28/37 30/29 41/31 15/56 11/39 21/20
JB1-941 11/37 22/41 28/37 30/29 39/32 15/58 11/39 21/20
JB1-956 11/41 21/43 28/37 30/29 39/31 14/69 11/39 21/19
JB1-962 11/41 21/43 28/37 30/29 41/31 15/56 11/39 -
JB1-967 11/37 22/41 28/37 34/35 39/31 16/55 11/39 21/19
JB1-968 11/37 22/41 28/37 34/35 39/31 16/57 11/39 21/19
JB1-969 11/41 21/43 28/39 34/35 39/31 16/55 11/39 21/19
JB1-970 11/41 21/43 28/39 34/35 37/33 15/58 11/39 21/18
JB1-974 11/41 21/43 28/39 34/35 37/33 16/57 11/39 21/19
JB1-977 11/41 21/43 28/39 34/35 39/32 16/55 11/39 21/19 Suffi x 1st 2nd 3rd 4th 5th Final
driveReverse
gearTachometer