K4M RENAULT TWINGO RS 2009 2.G Engine And Peripherals Workshop Manual

19D-10
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K4M
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the battery (see Battery: Removal - Refitting)
(80A, Battery),
-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front left-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection).
aMark the position of the left-hand suspended engine
mounting.aPut a 20 mm shim between the gearbox and the
sub-frame. Tightening torquesm
bolts of the suspended
engine mounting sup-
por t on the gearbox62 N.m
gearbox suspended
engine mounting rubber
pad shaft105 N.m
bolts of the suspended
engine mounting sup-
por t on the body21 N.m
bolts of the suspended
mounting r ubber pad62 N.m
suspended engine
mounting shaft nut62 N.m
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19D-11
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K4M
19D
II - REMOVAL OPERATION
aRemove:
-the suspended engine mounting shaft nut (4) ,
-the bolts (5) of the suspended engine mounting
rubber pad,
-the rubber pad on the suspended engine mounting,
-the bolts (6) from the suspended engine mounting
support on the body.
aMove aside the wiring from the suspended engine
mounting support on the body.
aRemove the suspended engine mounting support onthe body.
aUnclip the clutch pipe from the suspended engine
mounting support on the gearbox.
aRemove:
-the bolts (7) from the suspended engine mounting
support on the gearbox,
-the suspended engine mounting support on the
gearbox.
REFITTING
I - REFITTING OPERATION
aRefit the suspended engine mounting support on the
gearbox.
aTorque tighten the bolts of the suspended engine
mounting support on the gearbox (62 N.m).
aClip the clutch pipe onto the suspended engine
mounting support on the gearbox.
aRefit the suspended engine mounting support on the
body.
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132372

19D-12
ENGINE MOUNTING
Left-hand suspended engine mounting: Removal - Refitting
K4M
19D
aTorque tighten:
-the gearbox suspended engine mounting rub-
ber pad shaft (105 N.m) (8) ,
-the bolts of the suspended engine mounting
support on the body (21 N.m).
aFit the wiring of the suspended engine mounting
support on the body.
aRefit the suspended engine mounting rubber pad.
aTorque tighten:
-the bolts of the suspended mounting rubber
pad (62 N.m),
-the suspended engine mounting shaft nut (62
N.m).
II - FINAL OPERATION
aRemove the shim between the gearbox and the sub-
frame.
aRefit:
-the front left-hand wheel arch liner (see Front
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the battery tray (see Battery tray: Removal - Re-
fitting) (80A, Battery),
-the air filter unit (see 12A, Fuel mixture, Air filter
unit: Removal - Refitting, page 12A-13) ,-the petrol injection computer (see 17B, Petrol in-
jection, Petrol injection computer: Removal -
Refitting, page 17B-20) ,
-the battery (see Battery: Removal - Refitting)
(80A, Battery).
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19D-17
ENGINE MOUNTING
Right-hand suspended engine mounting: Removal - Refitting
K4M
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove the engine undertray.
aFit the (Mot. 1672) on the vehicle.
aSupport the engine oil sump on the tool (Mot. 1672).
aMark the position of the suspended engine mounting
rubber pad.II - REMOVAL OPERATION
aRemove the bolts (1) from the suspended engine
mounting rubber pad.
aSlightly raise the engine using the (Mot. 1672) until
the rubber pad detaches from the suspended engine
mounting.
aRemove:
-the bolts (2) from the suspended engine mounting
cover,
-the suspended mounting from engine.
REFITTING
I - REFITTING OPERATION
aFit the suspended engine mounting.
aTorque tighten the suspended engine mounting
cover bolts (62 N.m).
aLower the engine until the rubber pad touches the
suspended engine mounting.
aPosition the suspended engine mounting rubber pad
in line with the mark made during removal.
aTorque tighten the suspended engine mounting
rubber pad bolts (62 N.m).
II - FINAL OPERATION
aRemove the tool (Mot. 1672).
aRefit the engine undertray. Special tooling required
Mot. 1672Low er engine support.
Tightening torquesm
suspended engine
mounting cover bolts62 N.m
suspended engine
mounting rubber pad
bolts62 N.m
120040
131777

19D-21
ENGINE MOUNTING
Lower engine tie-bar: Removal - Refitting
K4M
19D
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove the engine undertray.
II - REMOVAL OPERATION
aRemove:
-the rear suspended engine mounting bolt (1) from
the subframe,-the rear suspended engine mounting bolt (2) from
the rear suspended engine mounting support,
-the rear suspended engine mounting reinforce-
ment bolt (3) ,
-the rear suspended engine mounting.
aRemove:
-the rear suspended engine mounting support bolts
(4) ,
-the rear suspended engine mounting support. Tightening torquesm
rear suspended engine
mounting suppor t bolt62 N.m
rear suspended engine
mounting suppor t bolts105 N.m
rear suspended engine
reinforcement bolt105 N.m
rear suspended engine
mounting bolt on the
rear suspended engine
mounting suppor t105 N.m
rear suspended engine
mounting bolt on the
subframe105 N.m
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131768

19D-22
ENGINE MOUNTING
Lower engine tie-bar: Removal - Refitting
K4M
19D
REFITTING
I - REFITTING OPERATION
aRefit the rear suspended engine mounting support.
aTorque tighten:
-the rear suspended engine mounting support
bolt (62 N.m) (5) ,
-the rear suspended engine mounting support
bolts (105 N.m) (6) .
aRefit the rear suspended engine mounting.
aTorque tighten:
-the rear suspended engine reinforcement bolt
(105 N.m),
-the rear suspended engine mounting bolt on
the rear suspended engine mounting support
(105 N.m),
-the rear suspended engine mounting bolt on
the subframe (105 N.m).
II - FINAL OPERATION
aRefit the engine undertray.
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