wiring RENAULT TWINGO RS 2009 2.G Panelwork User Guide

41B-9
CENTRE LOWER STRUCTURE
Front cross member under front seat: Description
C44
41B
There is only one way of replacing this part:
-complete replacement.
I - COMPOSITION OF THE SPARE PARTII - PART FITTED
III - POSITIONING OF LOCAL ELECTRICAL
EARTHS
120935
120914
No. Description Type Thic-
kness
(mm)
(1) Front cross mem-
ber under front
seatHEL1
(2) Front cross mem-
ber stiffener
under the front
seatHEL1.2
120915
WARNING
If the mating faces of the parts to be welded are not
accessible, make EGW plug welds to replace the
original resistance welds (see MR 400).
125408
WARNING
To avoid damaging the vehicles electric and electro-
nic components, the earths of any wiring harness
near the weld area must be disconnected.
Position the earth of the welding machine as closely
as possible to the weld area (see MR 400).

41B-11
CENTRE LOWER STRUCTURE
Rear cross member under front seat: Description
C44
41B
There is only one way of replacing this part:
-complete replacement.
I - COMPOSITION OF THE SPARE PARTII - PART FITTED
III - POSITIONING OF LOCAL ELECTRICAL
EARTHS
120934
120912
No. Description Type Thic-
kness
(mm)
(1) Rear cross mem-
ber under front
seatHEL1
(2) Rear cross mem-
ber under front
seat mounting
plateHEL2
(3) Rear cross mem-
ber stiffener
under front seatHEL1.2
120913
IMPORTANT
If the mating faces of the parts to be welded are not
accessible, make EGW plug welds to replace the
original resistance welds (see MR 400).
125408
WARNING
To avoid damaging the vehicles electric and electro-
nic components, the earths of any wiring harness
near the weld area must be disconnected.
Position the earth of the welding machine as closely
as possible to the weld area (see MR 400).

41C-7
SIDE LOWER STRUCTURE
Sill panel: Description
41C
III - POSITIONING OF LOCAL ELECTRICAL
EARTHS
121246
121250
IMPORTANT
To avoid damaging the vehicle's electric and elec-
tronic components, the battery and the earths of
any wiring harness near the weld area must be dis-
connected.
The earth of the welding machine must be placed
as close as possible to the weld area.

41C-11
SIDE LOWER STRUCTURE
Sill panel closure panel: Description
41C
III - POSITIONING OF LOCAL ELECTRICAL
EARTHS
121246
121250
IMPORTANT
To avoid damaging the vehicle's electric and elec-
tronic components, the battery and the earths of
any wiring harness near the weld area must be dis-
connected.
The earth of the welding machine must be placed
as close as possible to the weld area.

41C-14
SIDE LOWER STRUCTURE
Sill panel reinforcement: Description
41C
III - POSITIONING OF THE NEARBY ELECTRICAL
EARTHS
121246
IMPORTANT
To avoid damaging the vehicle's electric and elec-
tronic components, the battery and the earths of
any wiring harness near the weld area must be dis-
connected.
The earth of the welding machine must be placed
as close as possible to the weld area.

41C-16
SIDE LOWER STRUCTURE
Sill panel stiffener: Description
41C
Section B
3 - Complete replacementIII - POSITIONING OF LOCAL ELECTRICAL
EARTHS
120972
120975
121246
121250
IMPORTANT
To avoid damaging the vehicle's electric and elec-
tronic components, the battery and the earths of
any wiring harness near the weld area must be dis-
connected.
The earth of the welding machine must be placed
as close as possible to the weld area.

41D-3
REAR LOWER STRUCTURE
Rear floor: Description
41D
III - POSITIONING OF LOCAL ELECTRICAL
EARTHS
121249
IMPORTANT
To avoid damaging the vehicle's electric and elec-
tronic components, the battery and the earths of
any wiring harness near the weld area must be dis-
connected.
The earth of the welding machine must be placed
as close as possible to the weld area.

41D-6
REAR LOWER STRUCTURE
Rear side member assembly: Description
C44
41D
II - PART FITTEDIII - POSITIONING OF LOCAL ELECTRICAL
EARTHS No. Description Type Thic-
kness
(mm)
(1) Rear side mem-
ber reinforcementHLE1.5
(2) Connection com-
ponent reinforce-
mentHLE1.5
(3) Rear spring cup
reinforcementHLE1.5
(4) Side cross mem-
ber reinforcementMild
steel0.95
(5) Lower section of
rear side cross
memberHLE0.95
(6) Upper section of
rear side cross
memberHLE0.95
(7) Rear axle bea-
ring spacerHLE2.5
(8) Rear spring cup HLE1.5
(9) Rear side mem-
berHLE1.5
(10) Exhaust moun-
ting stiffenerMild
steel2
120977
IMPORTANT
If the mating faces of the parts to be welded are not
accessible, make EGW plug welds to replace the
original resistance welds (see MR 400).
121249
WARNING
To avoid damaging the vehicles electric and electro-
nic components, the earths of any wiring harness
near the weld area must be disconnected.
Position the earth of the welding machine as closely
as possible to the weld area (see MR 400).

41D-9
REAR LOWER STRUCTURE
Rear side member: Description
41D
III - POSITIONING OF LOCAL ELECTRICAL
EARTHS
121249
IMPORTANT
To avoid damaging the vehicle's electric and elec-
tronic components, the battery and the earths of
any wiring harness near the weld area must be dis-
connected.
The earth of the welding machine must be placed
as close as possible to the weld area.

41D-12
REAR LOWER STRUCTURE
Rear floor front cross member: Description
41D
There is only one way of replacing this part:
-partial replacement.
I - COMPOSITION OF THE SPARE PARTII - PART IN POSITION
Partial replacement
III - POSITIONING OF LOCAL ELECTRICAL
EARTHS
121515
121011
No. Description Type Thic-
kness
(mm)
(1) Cross member HLE 1.5
(2) Rear seat runner
front stiffenerMild
steel1.2
(3) Front centre
reservoir moun-
tingHLE 1.2
121227
121250
IMPORTANT
To avoid damaging the vehicle's electric and elec-
tronic components, the battery and the earths of
any wiring harness near the weld area must be dis-
connected.
The earth of the welding machine must be placed
as close as possible to the weld area.