lock SATURN ASTRA 2009 Workshop Manual

Blizzard Conditions
Being stuck in snow can be in a
serious situation. Stay with the
vehicle unless there is help nearby.
If possible, use theRoadside
Assistance Program on page 12-6.
To get help and keep everyone
in the vehicle safe:
Turn on theHazard Warning
Flashers on page 4-4.
Tie a red cloth to an outside
mirror.
{CAUTION
Snow can trap engine exhaust
under the vehicle. This may cause
exhaust gases to get inside.
Engine exhaust contains carbon
monoxide (CO) which cannot be
seen or smelled. It can cause
unconsciousness and even death.
(Continued)
CAUTION (Continued)
If the vehicle is stuck in the snow:
Clear away snow from
around the base of your
vehicle, especially any that is
blocking the exhaust pipe.
Check again from time to
time to be sure snow does
not collect there.
Open a window about two
inches (5 cm) on the side of
the vehicle that is away from
the wind to bring in fresh air.
Fully open the air outlets on
or under the instrument
panel.
Adjust the Climate Control
system to a setting that
circulates the air inside the
vehicle and set the fan speed
to the highest setting. See
Climate Control System in the
Index.
(Continued)
CAUTION (Continued)
For more information about
carbon monoxide, seeEngine
Exhaust on page 8-14.
Snow can trap exhaust gases
under your vehicle. This can
cause deadly CO (carbon
monoxide) gas to get inside.
CO could overcome you and kill
you. You cannot see it or smell it,
so you might not know it is in your
vehicle. Clear away snow from
around the base of your vehicle,
especially any that is blocking the
exhaust.
Run the engine for short periods
only as needed to keep warm,
but be careful.
To save fuel, run the engine for
only short periods as needed
to warm the vehicle and then shut
the engine off and close the window
most of the way to save heat.
8-28 Driving and Operating
ProCarManuals.com

Loading the Vehicle
It is very important to know how
much weight your vehicle can
carry. This weight is called
the vehicle capacity weight and
includes the weight of all
occupants, cargo and all
nonfactory-installed options. Two
labels on your vehicle show
how much weight it may properly
carry, the Tire and Loading
Information label and the
Certication label.{CAUTION
Do not load the vehicle any
heavier than the Gross Vehicle
Weight Rating (GVWR), or
either the maximum front or
rear Gross Axle Weight Rating
(GAWR). If you do, parts on
the vehicle can break, and it
can change the way your
vehicle handles. These could
cause you to lose control and
crash. Also, overloading can
shorten the life of the vehicle.Tire and Loading Information
Label
A vehicle specic Tire and
Loading Information label is
attached to the vehicle’s center
pillar (B-pillar). With the driver’s
door open, you will nd the label
attached below the door lock
post. The Tire and Loading
Information label shows the
number of occupant seating
positions (A), and the maximum
vehicle capacity weight (B) in
kilograms and pounds.
Label Example
8-30 Driving and Operating
ProCarManuals.com

Filling the Tank
{CAUTION
Fuel vapor burns violently and a
fuel re can cause bad injuries.
To help avoid injuries to you and
others, read and follow all the
instructions on the pump island.
Turn off the engine when you are
refueling. Do not smoke if you are
near fuel or refueling the vehicle.
Do not use cellular phones. Keep
sparks, ames, and smoking
materials away from fuel. Do not
leave the fuel pump unattended
when refueling the vehicle. This is
against the law in some places.
Do not re-enter the vehicle while
pumping fuel. Keep children away
from the fuel pump; never let
children pump fuel.The fuel cap is located behind a
hinged fuel door on the passenger
side of the vehicle.
To remove the fuel cap, turn it
slowly counterclockwise.
The fuel cap has a spring in it, if the
cap is released too soon it will
spring back.
{CAUTION
Fuel can spray out on you if you
open the fuel cap too quickly. If
you spill fuel and then something
ignites it, you could be badly
burned. This spray can happen if
the tank is nearly full, and is more
likely in hot weather. Open the
fuel cap slowly and wait for any
hiss noise to stop. Then unscrew
the cap all the way.
Be careful not to spill fuel. Do not top
off or overll the tank and wait a few
seconds after you have nished
pumping before removing the nozzle.
Clean fuel from painted surfaces as
soon as possible. SeeExterior
Cleaning on page 9-76.
When replacing the fuel cap, turn
it clockwise until it clicks. Make
sure the cap is fully installed.
The diagnostic system can
determine if the fuel cap has been
left off or improperly installed.
8-36 Driving and Operating
ProCarManuals.com

Vehicle Service
and Care
Service
Service...............................9-2
Accessories and
Modications.....................9-3
California Proposition 65
Warning............................9-3
California Perchlorate
Materials Requirements.....9-3
Doing Your Own
Service Work....................9-4
Adding Equipment to the
Outside of the Vehicle......9-4
Owner Checks
Owner Checks....................9-4
Hood Release.....................9-5
Engine Compartment
Overview...........................9-6
Engine Oil..........................9-7
Engine Oil Life System.......9-9
Engine Air Cleaner/Filter. . .9-11
Automatic Transmission
Fluid................................9-12
Manual Transmission
Fluid................................9-12
Hydraulic Clutch................9-12
Cooling System.................9-12
Engine Coolant.................9-16
Pressure Cap....................9-18
Engine Overheating...........9-18
Power Steering Fluid.........9-20
Windshield Washer
Fluid................................9-20
Windshield Wiper Blade
Replacement...................9-21
Brakes..............................9-22
Battery..............................9-25
Headlamp Aiming
Headlamp Aiming..............9-26
Bulb Replacement
Bulb Replacement.............9-28
Halogen Bulbs..................9-28
Front Turn Signal
Lamps.............................9-28
Center High-Mounted
Stoplamp (CHMSL).........9-29
Taillamps (Five-Door
Hatchback)......................9-30
Taillamps (Three-Door
Hatchback)......................9-32
License Plate Lamp..........9-33
Replacement Bulbs...........9-34
Electrical System
Add-On Electrical
Equipment.......................9-34
Headlamp Wiring..............9-34
Fuses...............................9-35
Engine Compartment
Fuse Block......................9-35
Rear Compartment Fuse
Block...............................9-37
Tires
Tires.................................9-40
Winter Tires......................9-41
Tire Sidewall Labeling.......9-42
Tire Terminology and
Denitions.......................9-44
Ination - Tire Pressure. . . .9-47
High-Speed Operation.......9-48
Tire Pressure Monitor
System............................9-49
Tire Pressure Monitor
Operation........................9-51
Tire Inspection and
Rotation..........................9-52
Vehicle Service and Care 9-1
ProCarManuals.com

Accessories and
Modications
When non-dealer/non-retailer
accessories are added to the
vehicle, they can affect vehicle
performance and safety, including
such things as airbags, braking,
stability, ride and handling,
emissions systems, aerodynamics,
durability, and electronic systems
like antilock brakes, traction control,
and stability control. Some of
these accessories could even cause
malfunction or damage not
covered by the vehicle warranty.
Damage to vehicle components
resulting from the installation or use
of non-GM certied parts, including
control module modications,
are not covered under the terms of
the vehicle warranty and may
affect remaining warranty coverage
for affected parts.GM Accessories are designed to
complement and function with other
systems on the vehicle. Your GM
dealer/retailer can accessorize
the vehicle using genuine GM
Accessories. When you go to your
GM dealer/retailer and ask for
GM Accessories, you will know that
GM-trained and supported service
technicians will perform the work
using genuine GM Accessories.
Also, seeAdding Equipment to
Your Airbag-Equipped Vehicle on
page 1-36.
California Proposition 65
Warning
Most motor vehicles, including this
one, contain and/or emit chemicals
known to the State of California
to cause cancer and birth defects
or other reproductive harm.Engine exhaust, many parts and
systems (including some inside the
vehicle), many uids, and some
component wear by-products
contain and/or emit these chemicals.
California Perchlorate
Materials Requirements
Certain types of automotive
applications, such as airbag
initiators, seat belt pretensioners,
and lithium batteries contained
in remote keyless transmitters,
may contain perchlorate materials.
Special handling may be necessary.
For additional information, see
www.dtsc.ca.gov/hazardouswaste/
perchlorate.
Vehicle Service and Care 9-3
ProCarManuals.com

A.Engine Air Cleaner/Filter on
page 9-11.
B. Engine Oil Fill Cap.Engine Oil
on page 9-7.
C. Brake Fluid Reservoir.Brakes
on page 9-22.
D. Coolant Reservoir.Cooling
System on page 9-12.
E. Coolant Reservoir Pressure Cap.
Pressure Cap on page 9-18.
F.Engine Compartment Fuse Block
on page 9-35.
G.Battery on page 9-25.
H.Windshield Washer Fluid on
page 9-20.
I. Engine Oil Dipstick.Engine Oil
on page 9-7.Engine Oil
If the low oil level light appears on
the instrument cluster, check the
engine oil level right away. SeeLow
Oil Level Light on page 4-22.
Check the engine oil level regularly;
this is just a reminder.
Checking Engine Oil
It is a good idea to check the
engine oil level at each fuel ll.
In order to get an accurate reading,
the oil must be warm and the
vehicle must be on level ground.The engine oil dipstick handle
is a yellow loop. SeeEngine
Compartment Overview on page 9-6
for the location of the engine oil
dipstick.
1. Turn off the engine and give the
oil several minutes to drain back
into the oil pan. If this is not
done, the oil dipstick might not
show the actual level.
2. Pull the dipstick and clean it with
a paper towel or cloth, then push
it back in all the way. Remove
it again, keeping the tip down and
check the level.
Vehicle Service and Care 9-7
ProCarManuals.com

How to Reset the Engine Oil
Life System
The Engine Oil Life System
calculates when to change the
engine oil and lter based on vehicle
use. Whenever the oil is changed,
reset the system so it can calculate
when the next oil change is required.
If a situation occurs where the oil is
changed prior to the letters InSP
appearing in the odometer display,
reset the system.
After changing the engine oil, reset
the system:
1. Turn the ignition key to
LOCK/OFF.
2. Press the instrument panel
cluster stem until the odometer is
displayed, then release the stem.3. Re-press and hold the cluster
stem until the letters InSP are
displayed.
4. Press and hold the brake pedal
down, hold the cluster stem
down, and turn the ignition key
to ON/RUN.
5. The letters InSP in the instrument
panel cluster display will ash.
6. Keep the cluster stem down for
at least 10 seconds and release
the stem and the brake pedal
when the message “new
remaining milage” is displayed.
What to Do with Used Oil
Used engine oil contains certain
elements that can be unhealthy for
your skin and could even cause
cancer. Do not let used oil stay on
your skin for very long. Clean your
skin and nails with soap and water,
or a good hand cleaner. Wash or
properly dispose of clothing or rags
containing used engine oil. See the
manufacturer’s warnings about the
use and disposal of oil products.
Used oil can be a threat to the
environment. If you change your own
oil, be sure to drain all the oil from the
lter before disposal. Never dispose
of oil by putting it in the trash, pouring
it on the ground, into sewers, or into
streams or bodies of water. Recycle
it by taking it to a place that collects
used oil.
9-10 Vehicle Service and Care
ProCarManuals.com

{CAUTION
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
1. Remove the coolant reservoir
pressure cap when the cooling
system, including the coolant
reservoir pressure cap and upper
radiator hose, is no longer hot.
Turn the coolant reservoir
pressure cap slowly
counterclockwise about two or
two and one-half turns.
If you hear a hiss, wait for that
to stop. This will allow any
pressure still left to be vented
out the discharge hose.2. Keep turning the coolant
reservoir pressure cap slowly,
and remove it.
3. Fill the coolant reservoir with
the proper mixture, to the
KALT/COLD mark. Wait about
ve minutes, then check to see
if the level is below the mark.
If the level is below the
KALT/COLD mark, add additional
coolant to bring the level up to
the mark. Repeat this procedure
until the level remains constant
at the KALT/COLD mark for
at least ve minutes.4. With the coolant reservoir
pressure cap off, start the
engine and let it run until you
can feel the upper radiator hose
getting hot. Watch out for the
engine cooling fans.
By this time, the coolant level
inside the coolant reservoir might
be lower. If the level is lower
than the KALT/COLD mark,
add more of the proper
mixture to the coolant reservoir
until the level reaches the
KALT/COLD mark.
5. Replace the coolant reservoir
pressure cap. Be sure the
pressure cap is hand-tight and
fully seated. Coolant Reservoir Pressure Cap
Vehicle Service and Care 9-15
ProCarManuals.com

Windshield Wiper Blade
Replacement
Front Windshield Wiper
Windshield wiper blades should be
inspected for wear or cracking.
SeeMaintenance Replacement
Parts on page 11-14for the proper
type and length.
Raise the wiper arm, tilt the wiper
blade at a 90° angle to the
wiper arm, and remove to the side.
1. Turn the ignition off.
2. With the key in the ignition and
key in the LOCK/OFF position,
press the wiper lever down.
Release the wiper lever when the
wipers are in the vertical position.3. Raise the wiper arm away from
the windshield.
4. Turn the wiper blade at a
90° angle to the wiper arm and
remove the blade to the side.
5. Install the new wiper blade.
6. Lower the wiper arm on to the
windshield.
Rear Windshield Wiper
1. Lift the wiper arm straight up.
2. Push the wiper blade straight out
of the wiper arm to remove.
3. Install the new wiper blade.
Vehicle Service and Care 9-21
ProCarManuals.com

4. At a wall, measure from the
ground upward (A) to the
recorded distance from Step 3
and mark it.
5. Draw or tape a horizontal line (B)
on the wall the width of the
vehicle at the height of the mark
in Step 4.Notice:Do not cover a headlamp
to improve beam cut-off when
aiming. Covering a headlamp may
cause excessive heat build-up
which may cause damage to the
headlamp.
6. Turn on the low-beam headlamps
and place a piece of cardboard
or equivalent in front of the
headlamp not being adjusted.
Do not place it directly on
the headlamp. This allows only
the beam of light from the
headlamp being adjusted to be
seen on the at surface.7. Locate the vertical headlamp
aiming screws, which are
under the hood near each
headlamp assembly.
The adjustment screw can be
turned with a 6 mm socket
wrench.
8. Turn the vertical aiming screw
until the headlamp beam is
aimed to the horizontal
tape line. Turn it clockwise or
counterclockwise to raise
or lower the angle of the beam.
Vehicle Service and Care 9-27
ProCarManuals.com