engine SKODA OCTAVIA 2007 1.G / (1U) Workshop Manual

Intelligent Technology185
Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
vehicle and reduces the strain on the brakes
. Any additional braking should be done
intermittently, no t continuously.
Note
The hazard warning light system is switched on automatically in case of an emer-
gency braking at speeds greater than 60 km /h. The hazard warning light system is
switched off automatically after accelerating or driving off again.
Brake booster
The brake booster boosts the pressure which you generate with the brake pedal.
The necessary pressure is only gene rated when the engine is running.
WARNING
•Never switch off the engine before the vehicle is stationary.
•The brake booster only operates when the engine is running. Greater
physical effort for braking is required when engine is switched off. Because
if you do not stop as normal, this can cause an accident and severe injuries.
Antilock brake system (ABS)
ABS prevents the wheels locking when braking.
General
The ABS contributes significan tly to enhancing the active safety of your vehicle.
Compared to a car not fitted with the ABS brake system, you are able to retain
optimal steering ability even during a fu ll brake application on a slippery road
surface because the wheels do not lock up.
You must not expect, however, that the br aking distance will be shorter under all
circumstances as a result of the ABS. Th e braking distance for example on gravel
and fresh snow, when you should anyway be driving slowly and cautiously, will be
longer. Operating principle
The brake pressure will be reduced on a wheel which is rotating at a speed which is
too low for the speed of the vehicle and tend
ing to lock. This control cycle is notice-
able from a pulsating movement of the brake pedal which is accompanied by
noises. This is consciously intended to provide the driver with the information that
the wheels are tending to lock (ABS control range). You must always keep the brake
pedal depressed to enable the ABS to optimally control the brake application in this
braking range. Never interrupt the application of the brakes!
WARNING
•The ABS can also not overcome the physic al limits of your vehicle. Please
do not forget this, particularly when driv ing on icy or wet road surfaces. If the
ABS is operating within the control ra nge, adapt your speed immediately to
the conditions of the road surface and the traffic situation. The increased
safety offered by the ABS must not tempt you to take greater risks than
otherwise - risk of an accident!
•The normal braking system is still fully functional if there is an ABS fault.
Visit a specialist garage as quickly as po ssible and adjust your style of driving
to take account of the ABS fault in the meantime since you will not know how
great the damage is.
Note
•A warning light comes on if a fault occurs in the ABS system ⇒page 31.
•Changes to vehicle (e.g. on engine, on the brakes, on chassis or other assign-
ment of tyres and wheels) can in fluence the function of the ABS ⇒page 229,
“Accessories, changes and replacement of parts”.
Brake Assist*
During a severe brake application (e.g. if a hazard exists), the Brake Assist increases
the braking force and thus makes it possible to rapidly produce the pressure
required in the brake system.
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Intelligent Technology
186
The majority of drivers do apply the brakes in good time in dangerous situations,
but do not depress the brake pedal with su fficient pressure. Consequently, it is not
possible for the car to achieve its maximum deceleration and the car covers a
greater distance than necessary.
The Brake Assist is activated by the very quick operation of the brake pedal. In such
cases, a much greater braking pressure ex ists than during a normal brake applica-
tion. This makes it possible, even with a relatively low resistance of the brake pedal,
to produce an adequate pressure in the brake system in the shortest possible time,
which is required for maximum deceleration of the car. You must apply the brake
pedal firmly and hold it in this position in order to achieve the shortest possible
braking distance.
The Brake Assist is able to help you achieve a shorter braking distance in emergency
situations by rapidly producing the pressure required in the brake system. It fully
exploits the attributes of the ABS. After you release the brake pedal, the function of
the Brake Assist is automatically switched off and the brakes operate in the normal
way.
The Brake Assist is part of the ESP system. If a fault occurs in the ESP, the Brake Assist
function is also not available. Further information on the ESP ⇒page 181.
WARNING
•The Brake Assist is also not able to overcome the physical limits of your
car in terms of the braking distance required.
•Adapt your speed to the conditions of the road surface and to the traffic
situation.
•The increased safety offered by the Brake Assist must not tempt you to
take a greater safety risk than otherwise.
Uphill-Start off-Assist*
The uphill-start off-assist makes it much easier to start off on steep hills. The system
assists a start off by holding the brake pr essure produced by the brake pedal actu-
ation for approx. 2 seconds after releasing the brake pedal. The driver can therefore
move his foot from the brake pedal to the accelerator pedal and start off on the slope, without having to actuate the hand
brake. The brake pressure drops gradually
the more you operate the accelerator pedal. If the vehicle does not start off within
2 seconds, it starts to roll back.
The uphill-start off-assist is active in the ev ent of a 5% slope, if the vehicle door is
closed. It is alwa ys active on slopes when in forward or reverse start off. When
driving downhill, it is inactive.
Electromechanical power steering
The power steering enables you to steer the vehicle with less physical force.
With the electromechanical power steering, the steering assist is automatically
adapted to the speed and to the steering angle.
It is still possible to fully steer the vehicle if the power steering fails or if the engine
is not running (vehicle being towed in). The only difference is that greater physical
effort is required.
If there is a fault in the power steering, a red or yellow warning light
 lights up in
the instrument cluster ⇒page 27.
WARNING
Contact your specialist garage if the power steering is defective.
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188
Diesel particle filter* (diesel engine)
In the diesel particle filter the resulting soot particles are collected
and burnt during the combustion of diesel fuel.
Code 7GG on the vehicle data sticker ⇒fig. 187 indicates that your
vehicle is equipped with a diesel particle filter. The vehicle data sticker is
located on the floor of the luggage compartment and is also stated in the
Service schedule.
The diesel particle filter filters the soot particles completely from the exhaust. The
soot is collected in the diesel particle filter and burnt regularly. To assist this proce-
dure, we recommend not to drive regularly over short distances.
If the diesel particle filter is clogged or there is a fault, it is indicated by the warning
light
 ⇒ page 26, “Diesel particle filter*  (diesel engine)”.
WARNING
•The diesel particle filter achieves very high temperatures. Therefore do
not park at points where the hot filter comes into direct contact with dry
grass or other combustible materials - risk of fire!
•Never use additional underbody protection or corrosion-protection
agents for the exhaust pipes, catalytic converters, diesel particle filter or
heat shields. When the engine reaches its operating temperature, these
substances might ignite - risk of fire.
Note
•When using diesel fuel with high sulphur content the life of the diesel particle
filter is clearly reduced. A specialist garage will be able to tell you which countries
use only diesel fuel wi th high sulphur content.
Fig. 187 Vehicle data
sticker
WARNING (continued)
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Driving and the Environment189
Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
Driving and the Environment
The first 1 500 kilometres and then afterwards
A new engine
The engine has to be run in during the first 1 500 kilometres.
Up to 1 000 kilometres
– Do not drive faster than 3/4 of the mamimum speed of the gear in use,
that is 3/4 of the maximum permissible engine speed.
– Do not use full throttle.
– Avoid high engine revolutions.
– Do not tow a trailer.
From 1 000 up to 1 500 kilometres
– Increase the power output of the engine gradually up to the full
speed of the gear engaged, that is up to the maximum permissible
engine revolutions.
During the first operating hours the engine has higher internal friction than later
until all of the moving parts have harmonized. The driving style which you adopt
during the first approx.1 500 kilometres plays a decisive part in the success of
running in your car.
You should not drive at unnecessarily high engine revolutions even after the
running-in period is complete. The maximum permissib le engine speed is marked
by the beginning of the red zone on the scale of the revolutions counter. Shift up
into the next higher gear on a vehicle fitted with manual gearbox before the red
zone is reached. Extremely high engine revolutions are automatically governed, by
the way.
For a vehicle fitted with a manual gearbox the converse situation also applies: Do
not drive at engine revolutions which are too low. Shift down as soon as the engine
is no longer running smoothly.
Caution
All the speed and engine revolution figure s apply only when the engine is at its
normal operating temperature. Never rev up an engine which is cold, neither when
the vehicle is stationary nor when driving in individual gears.
For the sake of the environment
Not driving at unnecessarily high engine revolutions and shifting to a higher gear as
early as possible are ways to minimise fuel consumption and operating noise levels
and protects the environment.
New tyres
New tyres have to be “run in” since they do not offer optimal grip at first. You should
take account of this fact for the first 500 kilometres and drive particularly carefully.
New brake pads
Allow for the fact that new brake pads do not achieve their full braking efficiency
until approximately 200 kilometres. New brake pads must be first “run in” before
they develop their optimal friction force. You can, however, compensate for this
slightly reduced braking force by increa sing the pressure on the brake pedal.
This guideline also applies to any new brake pads installed at a future date.
During the running-in period , you should avoid excessive stresses on the brakes.
This includes, for example, violent braking, particularly from very high speeds, and
also when crossing mountain passes.
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Driving and the Environment
190
Catalytic converter
Proper operation of the emission co ntrol system (catalytic converter)
is of major significance for drivin g your vehicle in an environmen-
tally conscious way.
Please refer to the following guidelines:
– For vehicles with petrol engine only refuel with unleaded petrol
⇒ page 206, “Grades of petrol”.
– Never run the fuel tank completely empty.
– Do not switch off the ignition while you are driving the vehicle.
– Do not pour too much oil into the engine ⇒page 213, “Replenishing
engine oil”.
– Do not tow-start the vehicle over a distance of more than 50 metres
⇒ page 242, “Tow-starting a vehicle”.
If you drive your vehi cle in a country in which unleade d petrol is not available, you
must have the catalytic converter replaced later when driving the vehicle into a
country in which use of a cata lytic converter is mandatory.
WARNING
•In view of the high temperatures which may be produced in the catalytic
converter, one should always park a vehicle in such a way that the catalytic
converter cannot come into contact with easily flammable materials below
the vehicle - a risk of fire!
•Never use additional underbody protection or corrosion-protection
agents for the exhaust pipes, catalyti c converters or heat shields. Such
substances might ignite when driving - risk of fire!
Caution
•Vehicles fitted with catalytic converter should neve r be allowed to let the fuel
tank to run completely empty. An irregular fuel supply can result in poor ignition or misfiring. Unburnt fuel may get into the exhaust system and damage the catalytic
converter.
•Filling the tank even only once with le
aded petrol will result in the catalytic
converter being destroyed.
•If you detect misfiring, a drop in perf ormance or irregular engine running when
driving, reduce your speed immediately and have the vehicle inspected by the
nearest specialist garage. The symptoms described may be caused by a fault in the
ignition system. Unburnt fuel may get in to the exhaust system and damage the
catalytic converter.
For the sake of the environment
Even if the exhaust system is operating properly, a sulphur-like exhaust odour may
be produced under certain operating condit ions of the engine. This depends on the
sulphur content of the fuel. It is often su fficient to refuel with unleaded premium-
grade petrol of a different brand or at a different filling station.
Driving in an economical and environmentally
conscious manner
General
Your personal style of driving is a major factor.
Your fuel consumption, any pollution of the environmental and the wear-and-tear
to the engine, brakes and tyres, depend essentially on three factors:
•your personal style of driving,
•the conditions under which your vehicle is operated,
•technical aspects.
You can easily improve your fuel economy by 10 - 15 percent by driving in an
economical way with foresight. This section is intended to provide you with a
number of tips on how to protect the en vironment and at the same time save
money.
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Driving and the Environment191
Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
The fuel consumption can naturally also be
influenced by factors which are beyond
the driver's control. It is, for example, normal for the fu el consumption to increase
in winter and under worsened conditions such as poor road conditions, towing a
trailer, etc.
The technical requirements for low fuel usage and economic efficiency of the
vehicle have already been built into the ve hicle at the works. Special attention has
been given to minimising ne gative effects on the environment. It is necessary to
take note of the guidelines given in this chapter in order to make best use of these
characteristics and to maintain their effectiveness.
The optimal engine speed should be obtain ed when accelerating, in order to avoid
a high fuel consumption an d resonance of the vehicle.
Looking ahead when driving
A vehicle's highest fuel consumption occurs it accelerates.
Avoid accelerating and brakin g unnecessarily. If you drive with forsight you will not
need to brake so often and will also then not have to accelerate so much. Let your
vehicle coast to a stop, for example, if this is possible, when you see that the next
set of traffic lights is at red.
Shifting gears and saving energy
Shifting up early saves on fuel.
Manual gearbox
– Drive no more than about one length of your vehicle in first gear.
– Always shift up into the next higher gear at approx. 2 000 to 2 500 revs.
Automatic gearbox
– Depress the accelerator pedal slowly. Do not depress it beyond the
kickdown position, however.
An effective way of achieving good fuel economy is to shift up early. You will
consume more fuel if you drive at unnecessa rily high revolutions in any given gear.
The ⇒fig. 188 shows the ratio of fuel consumption to the speed of your vehicle in
the relevant gears. Fuel consumption in 1st gear is the highest, while that in 5th or
the 6th gear is the lowest.
Only depress the accelerator pedal slowly if your vehicle is fitted with an automatic
gearbox in order to automatically select an economic driving programme. You will
achieve good fuel economy by shifting up early and shifting down late.
Note
Also use the information supplied by the multi-functional indicator* ⇒page 14.
Fig. 188 Fuel consump-
tion in litres/100 km. and
speed in km/h.
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Driving and the Environment
192
Avoiding full throttle
Driving more slowly means saving fuel.
Sensitive use of the accelera tor will not only significantly reduce fuel consumption
but also positively influence environmen tal pollution and wear of your vehicle.
You should avoid fully exploi ting the top speed of your vehicle wherever possible.
Fuel consumption, pollutant emissions and vehicle noises increase disproportion-
ally at high speeds.
The ⇒fig. 189 shows the ratio of fuel consumption to the speed of your vehicle.
You will cut your fuel consumption by half if you only make use three-quarters of
the possible top speed of your vehicle.
Reducing idling
Idling also costs fuel.
It is worthwhile switching off the engine in a traffic jam or when waiting at a level
crossing or at traffic lights with a length y red phase. Even after just 30 - 40 seconds
you will have saved more fuel than that is needed when you start the engine up
again.
If an engine is only idling it takes much longer for it to reach its normal operating
temperature. Wear-and-tear and pollutant em issions, though, are particularly high in the warming-up phase. This is why you
should drive off right after starting the
engine. Do avoid high engine revolutions at this time, however.
Regular servicing
A poorly tuned engine consumes an unnecessarily high amount of
fuel.
Having your vehicle serviced regularly at a specialist garge enables you to satisfy
one of the requirements for economical moto ring even before you set off on your
journey. Keeping your vehicle properly servic ed not only has a positive effect on the
safety of your vehicle and maintaining its value, but also saves on fuel.
A poorly tuned engine can result in a fu el consumption which is 10% higher than
normal.
The foreseen maintenance work should be undertaken exactly according to the
Service schedule by a specialist garage.
Also check the oil level after refueling. Oil consumption is dependent to a consid-
erable extent on the load and speed of the engine. Oil consumption could be as
high as 0.5 litres/1 000 km depending on your style of driving.
It is quite normal that a new engine ha s a higher oil consumption at first, and
reaches its lowest level only after a certain running in time. It is therefore not
possible to correctly assess the oil cons umption of a new vehicle until after you
have driven about 5 000 km.
For the sake of the environment
•You can achieve additional improvements in your fuel economy by using high-
lubricity oils.
•Check the ground below your car at regula r intervals to detect any leakages in
good time. Please have your vehicle inspected by a specialist garge if you find any
stains caused by oil or other fluids on the floor.
Fig. 189 Fuel consump-
tion in litres/100 km. and
speed in km/h.
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Driving and the Environment193
Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
Avoid driving short distances
Short distances result in an above-average high fuel consumption.
– Avoid driving a distance of no more than 4 km if the engine is cold.
The engine and catalytic converter mu st first have reached their optimal operating
temperature in order to effectively reduce fu el consumption and pollutant emis-
sions.
The cold engine vehicle consumes approx. 15 - 20 litres/100 km of fuel immediately
after starting. Fuel co nsumption drops to 10 litres/100 km after just 1 kilometre. The
engine reaches its operating temperat ure (outside temperature and engine
dependent) only after about 4 to 10 kilometres and the fuel consumption then
stabilizes. You should therefore avoid driving short distances whenever possible.
An important factor in this connection is also the ambient temperature. The
⇒ fig. 190 shows the different fuel consumptions for the same distance, on the one
hand at +20°C and on the other hand at -10°C. Your vehicle has a higher fuel
consumption in winter than in summer.
Checking tyre inflation pressures
Tyres which are correctly inflated save fuel.
Always ensure that your tyres are inflated to the correct pressure at all times. The
rolling resistance will be increased if the tyre filling pressure is too low. This will not only increase fuel consumption but also
tyre wear and the driving behaviour will
worsen.
Always check the inflation pressure of the tyres when cold.
Do not drive with winter tyres all year round for this costs about 10 % more fuel.
Winter tyres are also louder.
No unnecessary ballast
Transporting ballast costs fuel.
The fact that every kilogram of extra weight increases your fuel consumption
means that it is worth taking a look in the luggage compartment to avoid trans-
porting any unnecessary ballast.
It is particularly in town traffic, when one is accelerating quite often, that the vehicle
weight will have a significant effect upon the fuel consumption. A rule of thumb
here is that an increase in weight of 100 kilograms will cause an increase in fuel
consumption of about 1 litre/100 kilometres.
You may frequently also leave a roof rack fitted on just out of convenience,
although you no longer need it. The incr eased aerodynamic drag of your vehicle
causes it to use about 10% more fuel th an normal at a speed of 100 - 120 km/h,
even when you are not carr ying a load on the roof.
Saving electricity
Generating electricity costs fuel.
– Switch off electrical components as soon as you no longer need them.
When the engine is running, the alternator generates and supplies electrical power.
The greater the load on the alternator as a result of having a large number of elec-
trical components switched on, the more fuel will be consumed for operating the
alternator.
Fig. 190 Fuel consump-
tion in litres/100 km at
different temperatures
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Driving and the Environment
194
Keeping a log of your fuel consumption
If you really wish to ke ep a close check on your fuel consumption, it is best to enter
the figures in a logbook. This does not take much time but is a very worthwhile exer-
cise. It enables you to detect any change (positive and negative) at an early stage
and to take any appropriate action.
If you find that your fuel consumption is too high, you sh ould reflect on how, where
and in what conditions you have driven the vehicle since you last refuelled.
Environmental compatibility
Environmental protection has played a majo r role in the design, selection of mate-
rials and manufacture of your new Škoda. Particular emphasis has been paid to a
number of aspects, including:
Design measures
•joints designed to be easily detached,
•simplified disassembly due to the modular structure system,
•improved purity of different classes of materials,
•identification of all plastic parts in accordance with VDA Recommendation 260,
•reduced fuel consumption and exhaust emission CO2,
•minimum fuel leakage during accidents,
•reduced noise,
Choice of materials
•extensive use of recyclable material,
•air conditioning filled wi th CFC-free refrigerant,
•no cadmium,
•no asbestos
•reduction in the “vaporisation” of plastics,
Manufacture
•solvent-free cavity protection,
•solvent-free protection of the vehicle for transportation from the production
plant to the customer,
•The use of solvent-free adhesives,
•No CFCs used in the production process,
•without use of mercury,
•Use of water-soluble paints.
Motoring abroad
General
Other circumstances may exist abroad.
It is also possible, in ce rtain countries, that the Škod a Service Partner network is
limited or has not been established yet. This is the reason why obtaining certain
spare parts may be somewhat complicate d and specialist garage personnel may
only be able to ma ke li mite d re pa irs. Škoda Auto a.s. i n the Czech Republic and rele -
vant importers are happy to provide info rmation about technical aspects of the
vehicle, required maintenance work and possibilities for getting repairs done.
Unleaded petrol
A vehicle fitted with a petrol engine must always be refuelled with unleaded petrol
⇒ page 190. The automobile associations can provide you with information
regarding the locations of filling stations which offer unleaded petrol.
Headlight
The low beam of your headlights is set asym metrically. It illuminates the side of the
road on which you are driving to a greater extent. If you drive abroad on the other
side of the road, you wi ll dazzle oncoming traffic.
It is necessary in order to avoid dazzling oncoming traffic to stick a sticker over a
certain part of the headlights.
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Towing a trailer
196
Towing a trailer
To w i n g a t r a i l e r
Technical requirements
The towing device must satisfy certain technical requirements.
Your vehicle is designed primarily for tr ansporting persons and luggage. It can,
however, also be used for towing a traile r - provided certain technical equipment is
fitted.
If your vehicle has already been supplied with a factory-fitted towing device then
everything that is necessary for towing a trailer in technical terms, and in terms of
the law, has already been taken into account.
Your vehicle is fitted with a 13-pin power socket for the electrical connection
between the vehicle and trailer. If th e trailer which you wish to tow has a 7-pin
connector, you can use a suitable adapter
10) from Škoda original accessories.
This work must be carried out in accordan ce with the manufacturer's specifications
if a towing device is retrofitted.
Škoda Service Partners are familiar with de tails relating to retrofitting a towing
device and for any necessary modi fications to the cooling system.
WARNING
We recommend that you have the towing device from Škoda original acces-
sories installed by a Škoda Service Partner. He is familiar with all the relevant
details relating to retrofitting such equi pment. There is a risk of an accident
if the towing device is not properly fitted!
General Maintenance
There are a number of points to pay attention to when towing a
trailer.
Trailer load
The permissible trailer load must on no account be exceeded.
You can negotiate appropriately steeper inclines and descents if you do not make
full use of the perm issible trailer load.
The trailer loads specified only apply for altitudes up to 1 000 metres above mean
sea level. The fact that the engine power ou tput drops with increasing height due to
a lowering of air pressure and thus the abil ity to climb, means that the towed weight
must be reduced by 10% for every further increase of 1 000 metres in height above
sea level. The towed weight is the weight of the (laden) vehicle and the (laden)
trailer together. One should take this into account before driving up to higher alti-
tudes.
The trailer and drawbar load information on the type plate of the towing
device are merely test data for the tow ing device The data relating to your
vehicle, which is often less than this test data, can be found in your vehicle
registration documents.
Distribution of the load
Distribute the load in the trailer in such a way that any heavy items are located as
close as possible to the axle. Secure the items to prevent them slipping.
Tyre inflation pressure
Select the tyre inflation pressure on your vehicle for that of “fully laden”,
⇒ page 223. The inflation pressure of the tyres fitted to the trailer adjust in accord-
ance with the manufacturer's recommendation.
Exterior mirrors
You have to have additional exterior mirrors fitted if you are not able to see the
traffic behind the trailer with the standard rear-view mirrors. Both exterior mirrors
10)In some countries the adapter is supplied with the towing device.
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