steering SSANGYONG KORANDO 1997 Service Repair Manual

SSANGYONG MY2002
9B-2 LIGHTING SYSTEM
DESCRIPTION AND OPERATION
HEAD LAMPS - ON REMINDER
When the headlamp switch is in the headlamps-on or
parkinglamps-on positions, voltage is applied to the
chime module. With the headlamp switch on and the
driver’s side door open, the module loses voltage. The
module senses this change. If voltage is still available,
it is applied to sound the chime. The chime can be
turned off by turning the headlamp switch off or closing
the driver’s side door. To replace the chime module,
refer to Section 9E, Instrumentation / Driver Information.
HEAD LAMPS
The headlamps are controlled by the multifunction lever
on the left side of the steering column. They will come
on with the ignition switch in on position. Turning the
headlamp switch to the first position turns on the
parking lamps, the license plate lamps, and the
instrument panel illumination. Turning the switch to the
second position turns on all of the previous lamps and
the headlamps. Turning the switch off turns off all the
lamps.
The headlamps high beam and low beams are also
controlled by this lever. When the headlamps are on,
pushing the lever away from the driver until the switch
clicks changes the lamp from low beam to high beam.
An indicator lamp on the instrument cluster assembly
will come on when the high beam headlamps are on.
To return the headlamps to low beams, pull the lever
toward the driver.
The headlamps must be aimed for proper illumination
of the road. Headlamp aim should be checked
whenever a new headlamp assembly is installed or
when service or repairs to the front end may have
disturbed the headlamp assembly or its mountings.
DAYTIME RUNNING LAMPS
The daytime running lamps (DRL) will illuminate under
the following conditions:
 The ignition is ON.
 The light switch is OFF.
 The parking brake is released.
When the head lamps are on, the DRL will turn off.
To turn the DRL off when idling, apply the parking
brake.
PARKING AND TURN SIGNAL
LAMPS
The parking lamps can be turned on by turning the
headlamp switch to the first position. The parking lamps
can be turned off by turning the switch off.
When the turn signals are activated, the appropriate
turn signal lamps flash to signal a turn. The front, the
rear, work only when the ignition is on.
The front and rear turn signals are controlled by the
multifunction lever on the left side of the steering
column. Moving the lever all the way up or down past
the detent will turn on the turn signals. When the turn
is complete, the lever will automatically be release,
and the front and the rear turn signals will stop flashing.
For changing lanes or shallow turns in which the steering
wheel does not turn far enough to cancel the signal,
move the signal to the first detent and hold it there.
The turn signal will cancel when the lever is released.
FOG LAMPS
The fog lamp switch is located in multifunction lever
on the right side of steering column. To use the fog
lamps, first turn on the parking lamps. Then, turning
the fog lamps switch on position. The indicator light in
the instrument cluster will illuminate to indicate that
the fog lamps are on. Turning the switch again to turn
off the fog lamps. The indicator light will then go off.
The fog lamps must be aimed for proper illumination
of the road. Fog lamp aim should be checked when a
new bulb is installed or if service or repairs to the front
end may have disturbed the fog lamp assembly or its
mountings.
REAR COMBINATION LAMPS
The taillamps, stoplamps, backup lamps and turn
signals are one assembly.
Turning on either the headlamps or the parking lamps
will also turn on the taillamps. When the brake pedal
is pushed, the taillamps will glow more brightly to serve
as stop lamps.
CENTER HIGH-MOUNTED STOP
LAMP
The center high-mounted stoplamp is on the tail gate
and will come on when the brake pedal is pressed.

SSANGYONG MY2002
9C-2 HORNS
DESCRIPTION AND OPERATION
HORNS
The horns are located in the front bumper. They are at
tached near the radiator at the front of the vehicle. The
horns are actuated by pressing the steering wheel pad,
which grounds the horns’ electrical circuit.

SSANGYONG MY2002
9D-2 WIPER, WASHER SYSTEMS
DESCRIPTION AND OPERATION
WINDSHIELD WIPER SYSTEM
The windshield wiper system consists of a wiper motor,
a linkage, wiper arms and blade, and a wiper/washer
switch. The windshield wiper circuit incorporates a self
parking device which consists of a worm gear and a
camplate in order to keep the circuit engaged
temporarily when the switch is turned off. The wiper
system is driven by a permanent magnet-type motor.
The windshield wiper motor is mounted on the dash
panel and is directly con-nected to the windshield
wiper linkage.
The windshield wiper motor has two speeds, LO and
HI, and also has intermittent wiper. The wiper switch
is an integral part of the wiper/washer switch.
Windshield wiper operation is actuated through the
lever on the right side of the steering column.
WINDSHIELD WASHER SYSTEM
The windshield washer system is equipped with a
washer fluid reservoir, a washer fluid pump, hoses,
nozzles, and a wiper/washer switch. The windshield
washer reservoir is mounted above the front right apron
panel. Attached to the reservoir is a washer pump,
which pumps fluid through the hoses to the two nozzles
mounted on the hood. The washer switch is an integral
part of the wiper/washer switch. Windshield washer
operation is actuated through the lever on the right
side of the steering column.

SSANGYONG MY2002
9E-2 INSTRUMENTATION, DRIVER INFORMATION
DESCRIPTION AND OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the
floor console. To use the lighter, push it in completely.
When the lighter is hot, it will release itsef from contact
with the heating element. The lighter and the heating
element can be damaged if the lighter does not fully
release itsef from the heating element.
ASHTRAY
The ashtray is located in the console. To access the
ashtray, pullit out of the ashtray housing. The ashtray
lamp will go on when the parking lamps or headlamps
are turned on.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel
can be adjusted up and down and from side to side.
The side vents can also be aimed toward the side
windows to defog them.
GLOVE BOX
The glove box can be opened by pulling upon the latch
handle.
DIGITAL CLOCK
The digital clock is located in the instrument cluster.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering
column and in the instrument cluster trim panel. The
instrument cluster contains the instruments that
provide the driver with vehicle performance information.
The instrument cluster contains a speedometer, a
tachometer, an odometer, a trip odometer, a
temperature gauge, a fuel gauge, and several indicator
lamps. For replacement of the indicator lamp bulbs
contained in the instrument cluster, refer to “Instrument
Cluster Indicator Lamps Specifications” in the section.
SPEEDOMETER AND
TACHOMETER
The speedometer measures the speed of the vehicle
in km/h (with mph) or mph (with km/h). It consists of
an instrument cluster gauge connected to the vehicle
speed sensor on the transaxle output shaft. The
tachometer measures the engine’s speed in terms of
thousands of revolutions per minute. It consists of an
instrument cluster gauge connected to a sending unit
in the engine con-trol module. Do not operate the
engine in the red zone. Engine damage may occur.
TRIP ODOMETER
The trip odometer measures the distance the vehicle
has traveled since it was last reset. It consists of an
instrument cluster gauge connected to the sending unit
on the tasnsaxle output shaft. The trip oddometer can
be record the distance traveled from any starting point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank. The fuel
gauge indicates the quantity of fuel in the tank only
when the ignition is turned to ON or ACC. When the
ignition is turned to LOCK or START, the pointer may
come to rest at any position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument
cluster gauge connected to a temperature sensor that
is in con-tact with the circulating engine coolant. The
temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of
the gauge. The engine is overheating if the pointer
moves into the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER
INDICATOR LAMPS
The instrument cluster contains indicator lamps that
indicatethe functioning of certain systems or the
existenceof potential problems with the operation of
the vehicle. The indicator lamps are replaceable. For
replacement of the indicator lamps contained in the
instrument cluster, refer to “instrument cluster indicator
lamps specifications” in this section.
CHIME MODULE
The chime module will sound to bring attention to one
or more of the following conditions:
The lights are on and the ignition not in ACC, ON,
or START.
The ignition key is in the ignition switch when the
driver’s side door is open.
The seat belt is unbuckled when the ignition is in
ACC, ON, or START.
Voltage is supplied at all times through the fuse block
to power the chime module.

SSANGYONG MY2002
9E-16 INSTRUMENTATION, DRIVER INFORMATION
KAA9E250
KAA9E250
7. Remove the stereo cassette. Refer to Section 9F,
Audio system.
8. Remove the cup holder. Refer to “Cup Holder” in
this section.
9. Remove the side facia panel. Refer to “Side Facia
Panel” in this section.
10. Remove the glove box. Refer to “Glove Box” in
this section.
11. Remove the instrument cluster trim panel. Refer
to “Instrument cluster trim panel” in this section.
12. Remove the instrument cluster. Refer to
“Instrument Cluster” in this section.
13. Remove the screws and the instrument panel side
trim cover.
14. Remove the instrument lower cover with screws.
Refer to “Instrument Lower Cover” in this section.
15. Disconnect the steering column electrical
connector.
KAA9E240
INSTRUMENT PANEL
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument panel defroster duct.
3. Remove the floor console. Refer to Section 9G,
Floor Console.
4. Remove the center tray. Refer to “Center tray” in
this section.
5. Remove the center facia. Refer to “Center Facia”
in this section.
6. Remove the automatic temperature control
assembly. Refer to Section 7D, Automatic
Temperature Control Assembly.
KAA9E230

INSTRUMENTATION, DRIVER INFORMATION 9E-17
SSANGYONG MY2002
KAA9E270
16. Remove the left heat distributor duct with bolt.
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
17. Remove the nuts and the bolts securing the
steering column.
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
KAA9E280
18. Remove the instrument panel nuts below the wind-
shield of both.
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
KAA9E300
20. Remove the remote keyless entry system antenna
from the instrument panel.
21. Remove the instrument panel.
22. Installation should follow the removal procedure
in the reverse order.
KAA9E280
19. Remove the instrument mounting bolts.
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.

FRAME AND UNDERBODY 9N-7
SSANGYONG MY2002
ON-VEHICLE SERVICE
ALIGNMENT CHECKING
An accurate method of determining the alignment of
the underbody uses a measuring tram gauge. The tram
gauge set used to perform the recommended
measuring checks must include a vertical pointer able
to reach 457 mm (18 inches).
Two types of measurements can be made with a tram
gauge: direct point-to-point measurements and
measurements calculated on a horizontal plane (datum
line) parallel to the underbody. Point-to-point
measurements are generally taken on steering and
suspension engine compartment parts and simply
require the vertical pointers to be set equally.
For horizontal plane measurements, the vertical pointers
must be set as specified for each point to be measured.
Dimensions-to-gauge holes are measured to the center
of the holes and flush to the adjacent surface metal
unless otherwise specified. It is recommended that
the diagonal dimensions to the cross-body be checked
on both sides in order to verify the dimensional
accuracy of the vehicle underbody.
FLOOR PAN INSULATORS
The floor pan insulators have been designed for the
higher floor pan temperatures that result from the use
of the catalytic converter in the exhaust system.
Therefore, when servicing a vehicle, it is essential that
any insulators that may have been disturbed or removed
be reinstalled in the original sequence and location.
Also, if an insulator needs to be replaced, use only
the insula-tion specified for that location on the floor
pan.
When servicing or replacing interior insulators, observe
the following instructions.
•Install the insulators in the original position and
sequence. Butt the pieces together in order to
avoid gapping or overlapping.
If it is necessary to replace an insulator, use only
the specified insulation.
Use the original part to determine the amount of
re-placement material required and as a template
for cutting and fitting the new piece to the floor
pan.
When installing the insulator, do not enlarge any
cut-outs or holes that are used for the attachment
of interior parts such as the instrument panel or
the floor console.
MAINTENANCE AND REPAIR

SSANGYONG MY2002
9T2-4 IMMOBILIZER SYSTEM
KAA9T130
KAA9T110
ON-VEHICLE SERVICE
UNIT REPAIR
IMMOBILIZER ANTENNA
Removal and Installation Procedure
1. Remove the combination switch upper and lower
cover. Refer to Section 6E, Steering Wheel and
colmun.
2. Remove the immobilizer antenna.
3. Installation should follow the removal procedure
in the reverse order.
REPAIR INSTRUCTIONS
TRANSPONDER REPLACEMENT
Removal Procedure
1. Open the cover on key handle.
2. Remove the small screw in symmetrical position
of key illumination.
3. Remove the cover.
KAA9T120
4. Remove the transponder. Carefully remove the old
shock absorbing sealant with a razor blade if
applied.
5. Replace the transponder with new one, and apply
the small amount of shock absorbing sealant.
6. Installation should follow the removal procedure
in the reverse order.
7. Installation should follow the removal procedure
in the reverse order.